Xylem FLYGT Start 151 User manual

Installation and
Operation Manual
Start 151/161/156

Table of Contents
1 Introduction and Safety............................................................................................ 2
1.1 Introduction........................................................................................................2
1.2 Safety terminology and symbols..................................................................... 2
1.3 User safety.......................................................................................................... 3
1.4 End of life product disposal............................................................................. 4
1.5 Spare parts......................................................................................................... 5
1.6 Warranty..............................................................................................................5
1.7 Support............................................................................................................... 5
2 Product Description.................................................................................................. 6
2.1 Product design...................................................................................................6
2.2 The data plate.................................................................................................... 7
2.3 Technical data.................................................................................................... 7
3 Installation.................................................................................................................. 9
3.1 Facility requirements.........................................................................................9
3.2 Make the electrical connections...................................................................... 9
3.3 Wiring diagram................................................................................................10
3.4 External connections.......................................................................................11
3.5 Commissioning................................................................................................11
4 Troubleshooting......................................................................................................13
4.1 Common problems.........................................................................................13
4.2 Spare parts....................................................................................................... 14
Table of Contents
Start 151/161/156 Installation and Operation Manual 1

1 Introduction and Safety
1.1 Introduction
Purpose of the manual
The purpose of this manual is to provide necessary information for installation,
operation, and maintenance of the unit.
Read and keep the manual
Save this manual for future reference, and keep it readily available at the
location of the unit.
CAUTION:
Read this manual carefully before installing and using the
product. Improper use of the product can cause personal injury
and damage to property, and may void the warranty.
The equipment, and its functioning, may be impaired if used in a manner not
specified by the manufacturer.
Intended use
WARNING:
Operating, installing, or maintaining the unit in any way that is
not covered in this manual could cause death, serious personal
injury, or damage to the equipment and the surroundings. This
includes any modification to the equipment or use of parts not
provided by Xylem. If there is a question regarding the
intended use of the equipment, please contact a Xylem
representative before proceeding.
1.2 Safety terminology and symbols
About safety messages
It is extremely important that you read, understand, and follow the safety
messages and regulations carefully before handling the product. They are
published to help prevent these hazards:
• Personal accidents and health problems
• Damage to the product and its surroundings
• Product malfunction
1 Introduction and Safety
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Hazard levels
Hazard level Indication
DANGER:
A hazardous situation which, if not avoided, will
result in death or serious injury
WARNING:
A hazardous situation which, if not avoided, could
result in death or serious injury
CAUTION:
A hazardous situation which, if not avoided, could
result in minor or moderate injury
NOTICE:
Notices are used when there is a risk of equipment
damage or decreased performance, but not
personal injury.
Special symbols
Some hazard categories have specific symbols, as shown in the following table.
Electrical hazard Magnetic fields hazard
Electrical
Hazard:
CAUTION:
1.3 User safety
Introduction
All government regulations, local health and safety directives must be observed.
Prevent danger due to electricity
All danger due to electricity must be avoided. Electrical connections must
always be carried out in compliance with the following:
• The standard connections shown in the product documentation that is
delivered together with the product
• All international, national, state, and local regulations. (For details, consult
the regulations of your local electricity supplier.)
For more information about requirements, see sections dealing specifically with
electrical connections.
1 Introduction and Safety
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Power lock-out
DANGER: Electrical Hazard
Before starting work on the unit, make sure that the unit and the
control panel are isolated from the power supply and cannot be
energized. This applies to the control circuit as well.
Qualification of personnel
WARNING: Electrical Hazard
Risk of electrical shock or burn. A certified electrician must
supervise all electrical work. Comply with all local codes and
regulations.
All work on the product must be carried out by certified electricians or Xylem
authorized mechanics.
Xylem disclaims all responsibility for work done by untrained, unauthorized
personnel.
1.4 End of life product disposal
Handle and dispose of all waste in compliance with local laws and regulations.
EU only: Correct disposal of this product — WEEE Directive on waste electrical and electronic
equipment
WS009973A
This marking on the product, accessories or literature indicates that the product
should not be disposed of with other waste at the end of its working life.
To prevent possible harm to the environment or human health from
uncontrolled waste disposal, please separate these items from other types of
waste and recycle them responsibly to promote the sustainable reuse of
material resources.
Waste from electrical and electronic equipment can be returned to the
producer or distributor.
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EU only: Correct disposal of batteries in this product
WS009974A
This marking on the battery, manual or packaging indicates that the batteries in
this product should not be disposed of with other waste at the end of its
working life. Where marked, the chemical symbols Hg, Cd or Pb indicate that
the battery contains mercury, cadmium or lead above the reference levels in EC
Directive 2006/66. If batteries are not properly disposed of, these substances
can cause harm to human health or the environment.
To protect natural resources and to promote material re-use, please separate
batteries from other types of waste and recycle them through your local, free
battery return system.
1.5 Spare parts
CAUTION:
Only use the manufacturer’s original spare parts to replace any
worn or faulty components. The use of unsuitable spare parts
may cause malfunctions, damage, and injuries as well as void
the warranty.
1.6 Warranty
For information about warranty, see the sales contract.
1.7 Support
Xylem only supports products that have been tested and approved. Xylem does
not support unapproved equipment.
1 Introduction and Safety
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2 Product Description
2.1 Product design
This unit is a manual starter that is well suited for rugged applications such as
building sites. Design features include a robust plastic casing and ON and OFF
buttons inset into the front, for manually starting and stopping the pump.
Automatic operation of the pump, for example with level control equipment, is
not possible.
Maximum number of starts
The starter includes a start capacitor in order to increase the starting torque
during start-up. The start capacitor is not designed for many repeated start
cycles in a short time. Always observe the limitations described under
Commissioning.
Pumps
These starters have been developed for use with single-phase capacitor motor
with one main winding and one auxiliary winding. The auxiliary winding is
connected in series with a running capacitor. At the instant of starting, a starting
capacitor supplements the running capacitor to provide extra starting torque.
Every variant of the starter is tested for the respective pump, so that the
capacitors and the starting relay are matched to the rating and voltage of the
pump. A starter must not be transferred and used on two different pumps, even
if they have similar electrical data.
Overload protection
The built-in motor protection switch, which has a thermal tripping function,
protects both the pump and its cable against overload. If the pump is
overloaded, then it is stopped and remains blocked until it is reset manually.
Current ranges
The starter is available for all current ranges from 1.0 - 16 A, and can be
supplied in two versions:
• Type A for pumps without built-in thermal contacts
• Type B for pumps with built-in thermal contacts
Cable connections
The starters are fully equipped with terminal blocks and cable glands for all
cable connections.
2 Product Description
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2.2 The data plate
V Hz
5
24
6
3
7
1
A
max A
MFD MFD
89
WS000676B
1. Degree of protection
2. Part number
3. Type designation
4. Maximum fuse rating
5. Voltage
6. Frequency
7. Current range
8. Run capacitor
9. Start capacitor
2.3 Technical data
Table 1: Electrical characteristics
Parameter Value
Supply voltage/frequency * 115 V / 60 Hz
230 V / 60 Hz
110 V / 50 Hz
230–240 V / 50 Hz
Rated current* 16 A maximum
Maximum power supply fuse rating See the data plate.
Mains connection: 115–230 V / 60 Hz: 2 m cable with NA-plug
230–240 V / 50Hz: 2 m cable with schuco plug
Pump connection Cable gland PG21, 13–18 mm
* See the technical data that is supplied with the starter.
Table 2: Physical characteristics
Parameter Value
Material Polycarbonate
Dimensions (H x W x D) 280 x 178 x 120 mm (11 x 7 x 4.7 in)
Weight Approximately 3.5 kg (7.9 lb)
Table 3: Features
Feature Value
Thermal trip Yes
Magnetic trip No
Temperature compensation Yes, automatic between –25°C to +50°C (–13°F to
+122°F)
Motor temperature monitoring Type A: No
Type B: Yes
Degree of protection IP44/NEMA 3R
2 Product Description
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Feature Value
Ambient temperature –25° to +40°C (–13°F to +104°F)
Table 4: Maximum connection area
Conductor Maximum
Solid conductor 1 x 1....10.0 mm2
2 x 1.... 4.0 mm2
Multiple-strand conductor 1 x 1....6.0 mm2
2 x 1....2.5 mm2
2 Product Description
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