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Yale HOISTS LEW-1 Series Datasheet

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OPERATING &
MAINTENANCE
INSTRUCTIONS
WITH PARTS LIST
LEW-1Series
Electric Wire Rope
HoistsandTrolleys
For LEW Models:
1 h.p. and under
WARNING
Publication Part No. LEW-1-680-1
Published August 2005
IMPORTANT - CAUTION
To safeguard against the possibility of personal injury or property damage, follow the recommendations and instructions
of this manual. This manual contains important information for the correct installation, operation and maintenance of this
equipment. All persons involved in the installation, operation and maintenance of this equipment should be thoroughly
familiar with the contents of this manual. Keep this manual for reference and further use.
To prevent personal injury, do not use the equipment shown in this manual to lift, support or otherwise transport people,
or to suspend unattended loads over people.
For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com
SECTION I INTRODUCTION Page
Paragraph 1-1 General....................................................................................................................................................................................... 2
Paragraph 1-2 Safety Standards ....................................................................................................................................................................... 2
Paragraph 1-3 Hoist Construction and Features.............................................................................................................................................. 2
Paragraph 1-4 Basic Hoist Data................................................................................................................................................................. 2 & 3
Paragraph 1-5 Application Information.............................................................................................................................................................. 3
Paragraph 1-6 Warranty ..................................................................................................................................................................................... 3
SECTION II INSTALLATION
Paragraph 2-1 Safety Notes .............................................................................................................................................................................. 3
Paragraph 2-2 Trolley Installation ...................................................................................................................................................................... 3
Paragraph 2-3 Power Supply Connection .................................................................................................................................................. 3 & 4
Paragraph 2-4 Vent Plug .................................................................................................................................................................................... 4
Paragraph 2-5 Wire Rope Lubrication............................................................................................................................................................... 4
Paragraph 2-6 Testing. ....................................................................................................................................................................................... 4
SECTION III OPERATION
Paragraph 3-1 General....................................................................................................................................................................................... 8
Paragraph 3-2 Safety Notes .............................................................................................................................................................................. 8
Paragraph 3-3 Handling The Load .................................................................................................................................................................... 8
Paragraph 3-4 Overload Limiting Protection .................................................................................................................................................... 8
SECTION IV INSPECTION
Paragraph 4-1 General....................................................................................................................................................................................... 9
Paragraph 4-2 Frequent Inspection................................................................................................................................................................... 9
Paragraph 4-3 Periodic Inspection .................................................................................................................................................................... 9
Paragraph 4-4 Load Brake Function Check ................................................................................................................................................... 11
Paragraph 4-5 Wire Rope Inspection .............................................................................................................................................................. 12
Paragraph 5-6 Hook Throat Opening .............................................................................................................................................................. 12
SECTION V MAINTENANCE AND REPORT
Paragraph 5-1 General..................................................................................................................................................................................... 13
Paragraph 5-2 Limit Switch Adjustment.......................................................................................................................................................... 13
Paragraph 5-3 Motor Brake Adjustment ......................................................................................................................................................... 13
Paragraph 5-4 Wire Rope Replacement ......................................................................................................................................................... 14
Paragraph 5-5 Lubrication................................................................................................................................................................................ 15
SECTION VI TROUBLESHOOTING .......................................................................................................................................................... 17 & 18
SECTION VII WIRING
Paragraph 7-1 Voltage Conversion.................................................................................................................................................................. 19
Paragraph 7-2 thru 7-9 Wiring Diagrams ........................................................................................................................................... 20 thru 27
SECTION VIII ILLUSTRATED PARTS LIST
Paragraph 8-1 General..................................................................................................................................................................................... 28
Paragraph 8-2 How To Use The Parts List ..................................................................................................................................................... 28
Paragraph 8-3 How To Order Replacement Parts.......................................................................................................................................... 28
Table of Contents
1-1. General Information
This manual provides information for the safe operation and
maintenance of Yale LEW-1 Series Hoists. All persons operating
or maintaining these hoists should be familiar with the
information contained herein. Adherence to the precautions,
procedures, and maintenance practices described should
ensure long reliable operation. Suggestions for improvements
to this manual are solicited.
1-2. Safety Standards
All persons concerned with the installation, operation, inspection
and maintenance of these hoists are urged to read American
National Standard (ANSI) B30.16. That Standard contains
valuable guidelines concerning practices designed to minimize
hazards associated with the use of overhead hoisting
equipment. ANSI B30.16 also contains detailed procedures for
establishing hoist inspection and maintenance programs and
can be of significant assistance in maintaining compliance with
OSHA regulations.
1-3. Hoist Construction and Features
This hoist has a steel drum and center frame for strength in
the load-bearing areas. Strong, lightweight aluminum alloy
castings provide a compact, protective enclosure for the
mechanical and electrical components.
Heat-treated alloy steel gearing operates in an oil bath to
provide the most reliable lubrication and effective heat
dissipation. LEW-1 Series Hoists incorporate the following
features:
a. Overload limiting clutch.
b. Completely independent mechanical and electrical brakes.
c. Adjustable limit switches.
d. Tough, nylon, weatherproof pushbutton stations.
e. Steel strain cable inside pushbutton cord.
f. Transformer isolated, low-voltage pushbutton controls.
g. Quick voltage conversion on dual-voltage units.
1-4. Basic Hoist Data
The basic hoist models covered by this manual are listed in
Table 1-1.
For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com
Page 3
SECTION I - INTRODUCTION
1-5. Application Information
This hoist is intended for general industrial use in the lifting
and transporting of freely suspended material loads within its
rated load. Prior to installation and operation, the user should
review his application for abnormal environmental or handling
conditions and to observe the applicable recommendations as
follows:
a. Adverse Environmental Conditions. Do not use the hoist
in areas containing flammable vapors, liquids, gases or any
combustible dusts or fibers. Refer to Article 500 of The
National Electric Code. Do not use this hoist in highly
corrosive, abrasive or wet environments. Do not use this
hoist in applications involving extended exposure to ambient
temperatures below - 10°F or above 130°F.
b. Lifting of Hazardous Loads. This hoist is not recommended
for use in lifting or transporting hazardous loads or materials
which could cause widespread damage if dropped. The
lifting of loads which could explode or create chemical or
radioactive contamination if dropped requires fail-safe
redundant supporting devices which are not incorporated
into this hoist.
c. Lifting of Guided Loads. This hoist is not recommended
for use in the lifting of guided loads, including dumbwaiters
and non-riding elevators. Such applications require additional
protective devices which are not incorporated into this hoist.
Refer to your state and local regulations governing the
requirements for elevator and dumbwaiter installations.
1-6. Warranty
Every hoist is thoroughly inspected and tested prior to shipment
from the factory. Should any problems develop, return the
complete hoist prepaid to your nearest Yale Authorized Warranty
Repair Station. If inspection reveals that the problem is caused
by defective workmanship or material, repairs will be made
without charge and the hoist will be returned, transportation
prepaid.
This warranty does not apply where: (1) deterioration is caused
by normal wear, abuse, improper or inadequate power supply,
eccentric or side loading, overloading, chemical or abrasive
actions, improper maintenance or excessive heat; (2) problems
resulted from repairs, modifications or alterations made by
persons other than factory or Yale Authorized Warranty Repair
Station personnel; (3) the hoist has been abused or damaged
as a result of an accident; (4) repair parts or accessories other
than those supplied by Yale are used on the hoist. Equipment
and accessories not of the seller's manufacture are warranted
Rated Lift Speed
Model Load At Rated Load Motor
Number (Lbs) (Ft. Per Min.) HP
LEW 1/2-(+) ** 10*2 1000 10 ½
LEW 1/2-(+) ** 16*2 1000 16 ½
LEW 1/2-(+) **21*2 1000 21 ¾
LEW 1/2-(+) ** 32*2 1000 32 1
LEW 1-(+) ** 10*2 2000 10 ¾
LEW 1-(+) ** 16*2 2000 16 1
+ Specify lift required - see catalog and/or price list.
* Specify reeving - S (Single), D (Double-Cross Mounted or P (Double-
Parallel Mounted).
** Specify suspension - LG, PT, GT, MT/RT.
Table 1-1. Basic Hoist Data only to the extent that they are warranted by the manufacturer.
EXCEPT AS STATED HEREIN, YALE MAKES NO OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE.
2-1. Safety Notes
a. Inspect the hoist for any evidence of shipping damage or
loose parts.
b. The supporting structure and load attaching devices should
have a load rating at least equal to that of the hoist.
c. This hoist is not suitable for use in uncovered outdoor
locations or areas containing explosive dust, vapors or gases.
d. The installation area must provide safe operating conditions
for the operator, including sufficient room for the operator
and other personnel to stand clear of the load at all times.
2-2. Trolley Installation
Yale trolleys can be mounted on American Standard I Beams
from 6 to 18 inches high. Adjustment for different beam
dimensions is accomplished with the proper placement of
spaced washers as described below.
a. "I"-Beam Adjustment. Adjustment for "I" beam sizes and
tolerances is accomplished by locating the spacer washers
as shown in Figures 2-I, 2-2, and 2-3. Tables 2-I, 2-2, and
2-3 provide an approximate guide to washer placement. Be
sure to use the proper Table, based on lift and trolley-type
of the particular installation.
BEAM MANUFACTURING TOLERANCES ALLOW WIDE
VARIATIONS FROM HANDBOOK FLANGE WIDTHS, AND
SLIGHT CHANGES TO RECOMMENDED WASHER
DISTRIBUTION MAY BE NECESSARY TO SUIT SPECIFIC
INSTALLATIONS.
The particular beam on which your hoist is to be installed
should be measured and trolley spacer washers adjusted
as required to achieve a clearance of ;/.,2" to 1/8".
Trolleys can be mounted on beam radii as small as 4 feet.
Slightly increased spacing may be required when the trolley
is mounted on curved beams to maintain freedom of
movement.
The load pin nuts for the trolleys require a tightening torque
of 100 ft. lbs. Refer to Figures 2-1, 2-2, and 2-3 for nut
identification.
b. Periodic Inspection. The trolley should be inspected
periodically for evidence of excess wear or overload. Parts
should be replaced as required.
c. Lubrication. Trolley wheels are equipped with sealed, lifetime
lubricated, precision ball bearings which should not require
lubrication for the normal service of the trolley.
2-3. Power Supply Connection
a. Disconnect power before making connections.
b. Voltage supplied to the hoist should be within plus or minus
10% of the voltage specified for the hoist. Hoists are tagged
at the factory with a tag indicating the voltage for which the
hoist is wired. Standard single-phase hoists are convertible
from 115 to 230 volts. Standard single-speed, 3 phase hoists
are convertible from 460 volts to 230 volts. See the wiring
section (paragraph 7-1) for voltage conversion instructions.
For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com
Page 4
SECTION I - INTRODUCTION
Do not change connections in the hoist or the pushbutton
assembly.
CAUTION
2-4. Vent Plug
This hoist has an oil-bath transmission. For shipping purposes,
a non-vented fill plug (39. Figure 8-4) was installed at the
factory. A vented plug is located in an envelope tied to one of
the hoist end covers and must be installed in place of the non
vented shipping plug before operating the hoist.
2-5. Wire Rope Lubrication
It is important that the wire rope is lubricated before the hoist
is put into service. Wire rope lubricant is packed with each
hoist. For lubrication instructions, see paragraph 5-5a. Additional
lubricant is available from your Yale distributor. Specify Part
No. 14J49.
2-6. Testing
a. Before placing the hoist into operation, check for proper
limit switch operation. Push the "UP" button and verify that
the hook block stops at least 2 inches from the bottom of
the hoist. Run the hoist down to its lower limit. At least 2
wraps of wire rope should remain on the drum. If either
switch is not correct, adjust according to the procedure
outlined in paragraph 5-2.
Note
The upper and lower limit switches are factory set to
provide the maximum allowable hook travel. This travel
adjustment should not be increased. However, the
switches may be adjusted to stop the hook sooner at
either end of its travel.
b. Wire rope life can be extended by a short breaking-in
period before the hoist is put into service. During this
breaking-in period, a small amount of twist may show up in
the rope. This twist should he removed as described below.
This break-in can be done at the time of hoist testing:
1.Attach alight load to the hook and run the hoist through
its full lift stroke fora few lifting and lowering cycles. Check
for hook drift. The hook should not drift more than one
inch.
2.If brake operation is normal with a light load, repeat the
above procedure with approximately one-half rated load,
again running the hoist through its full lilt stroke for a few
cycles. Check again for hook drift.
3.If brake operation is normal with one-half rated load,
attach rated load to the hook and continue the break-in
procedure. The hoist shall operate smoothly and the
brake should prevent hook drift in excess of one inch as
rated load. See Paragraph 5-3 if motor brake adjustment
is required.
4.Set the load on the floor. Disconnect the dead end of
the wire rope as described in paragraph 5-4.a.8. Allow
the dead end to rotate, in order to remove all twist from
the rope. Reconnect the dead end and be sure to replace
and tighten the anchor screws.
c. National Electrical Code (ANSI Cl) and local electrical codes
should be consulted and proper disconnects, branch circuit
protectors, and wiring provided.
d. Power cables furnished with the hoist have a green colored
ground wire which must be securely connected to the
electrical system ground.
e. When installing a three-phase hoist, make only temporary
connections at the power line. Push the "UP" button and
observe the direction of the hook. If it raises, the phasing is
correct and permanent connections may be made at the
power line. If the load block lowers when the "UP" button is
pushed, release the button immediately since the limit
switches will not operate to protect the hoist from overtravel.
Reverse the red and black wires at the power line connection
to correct the hook direction.
For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com
Page 5
I-Beam*
Size &
Weight Flange
Width
Point A
Washer Between
Susp. Yoke & Sleeve
Point B
Washers Between
Sideplate & Nut Actual Spacing
Suspension
Lug to Sleeve
Point C
Clearance
Wheel to Beam.135 Thick .075 thick .135 Thick .075 thick
6" - 12.5# 3.330 0 5 8 8 .375 .099
6" - 17.25# 3.565 2 3 6 10 .495 .102
8"-18.4#4.0003459 .705 .094
8" - 23.0# 4.171 2 7 6 6 .795 .099
10" - 25.4# 4.660 1 12 7 1 1.035 .094
10" - 35.0# 4.944 6 5 2 8 1.185 .102
12" - 31.8# 5.000 4 9 4 4 1.215 .104
12" - 35.0# 5.078 7 4 1 9 1.245 .095
15" - 42.9# 5.500 7 7 1 6 1.470 .109
15" - 50.0# 5.640 8 6 0 7 1.530 .099
18" - 54.7# 6.000 6 12 2 1 1.170 .099
Table 2-1. Trolley I-Beam Adjustment Data
* American Standard I-Beam
Note: All dimensions are in inches unless otherwise specified.
WR-1 Hoists on Coffing Trolleys
Four-Wheel Trolley on 3" Suspension Yoke
(Applies to hoists with a single trolley)
Figure 2-1
14016
For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com
Page 6
I-Beam*
Size &
Weight Flange
Width
Point A
Washer Between
Susp. Yoke & Sleeve
Point B
Washers Between
Sideplate & Nut Actual Spacing
Suspension
Lug to Sleeve
Point C
Clearance
Wheel to Beam.135 Thick .075 thick .135 Thick .075 thick
6" - 12.5# 3.330 0 1 7 8 .075 .111
6" - 17.25# 3.565 1 1 6 8 .210 .129
8" - 18.4# 4.000 3 0 4 9 .405 .106
8" - 23.0# 4.171 3 1 4 8 .480 .096
10" - 25.4# 4.660 1 8 6 1 .735 .106
10" - 35.0# 4.944 2 8 5 1 .870 .099
12" - 31.8# 5.000 4 5 3 4 .915 .116
12" - 35.0# 5.078 3 7 4 2 .930 .092
15" - 42.9# 5.500 7 3 0 6 1.170 .121
15" - 50.0# 5.640 4 9 3 0 1.215 .096
18" - 54.7# 6.000 6 8 1 1 1.410 .111
Four-Wheel Trolley on 35/8" Suspension Adapter
(Applies to hoists with a dual trolley)
Figure 2-2
Table 2-2. Trolley I-Beam Adjustment Data
* American Standard I-Beam
Note: All dimensions are in inches unless otherwise specified.
14017
For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com
Page 7
I-Beam*
Size &
Weight Flange
Width
Point A
Washer Between
Susp. Yoke & Sleeve
Point B
Washers Between
Sideplate & Nut Actual Spacing
Suspension
Lug to Sleeve
Point C
Clearance
Wheel to Beam.135 Thick .075 thick .135 Thick .075 thick
6"-12.5#3.3303585 .780 .097
6" - 17.25# 3.565 5 3 6 7 .900 .100
8" - 18.4# 4.000 5 6 6 4 1.125 .107
8" - 23.0# 4.171 5 7 6 3 1.200 .097
10" - 25.4# 4.660 8 5 3 5 1.455 .107
10" - 35.0# 4.944 9 5 2 5 1.590 .100
12" - 31.8# 5.000 7 9 4 1 1.620 .102
12" - 35.0# 5.078 10 4 1 6 1.650 .093
15" - 42.9# 5.500 11 5 0 5 1.860 .092
15" - 50.0# 5.640 11 6 0 4 1.935 .097
18" - 54.7# 6.000 11 9 0 1 2.160 .142
Two-Wheel Trolley on 35/8" Suspension Adapter
(Applies to hoists with dual trolleys)
Figure 2-3
Table 2-3. Trolley I-Beam Adjustment Data
* American Standard I-Beam
Note: All dimensions are in inches unless otherwise specified.
14018
For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com
Page 8
3-1. General
This section presents information concerning the proper
operation on the Yale Electric Wire Rope Hoist. It is not intended
to serve as a handbook on rigging. Rigging, the process of
moving heavy loads using mechanical devices, requires special
knowledge and equipment. For information on the safe use of
slings and similar rigging gear, users are urged to consult a
textbook on rigging.
3-2. Safety Notes
a. Inspect the hoist for any sign of loose, broken, or
malfunctioning parts (see Section IV). Any malfunctioning
hoist should be tagged as "out of order" and removed from
service until the defect is corrected.
b. Before starting the hoist, the operator should be certain that
all personnel are clear.
c. Do not lift more than the rated load of the hoist.
d. Do not lift people or loads over people.
e. Avoid jogging controls or quick reversals of suspended loads.
f. Do not leave a suspended load unattended.
g. The operator should have a clear view of the load anytime
it is moving and should be sure that the load does not
contact any obstructions.
h. Read ANSI B30.16 Safety Standard for Overhead Hoists.
3-3. Handling The Load
a. Align hoist directly over load. Avoid side pull, since this can
cause the wire rope to jump grooves, or overwrap itself. This
condition will quickly damage the wire rope.
SECTION III - OPERATION
The overload limiting clutch is an emergency protection
device. It should not routinely be used to measure the
maximum load to be lifted.
CAUTION
b. The wire rope should not be wrapped around the load. Use
proper slings.
c. Be sure the wire rope is properly seated in the drum groove
and in the bottom block sheave.
d. Bring the hook into engagement with the load and make
sure it is well seated before proceeding to lift the load. Be
sure that the load is equalized on all supporting ropes.
e. Lift the load just clear of its supports and stop the hoist to
check for proper brake operation.
f. Avoid letting the hook or load swing excessively while moving
a trolley suspended hoist.
3-4. Overload Limiting Protection
This hoist is equipped with a factory-calibrated overload limiting
clutch, which permits lifting loads within rated capacity and
prevents lifting excessive loads which could damage the hoist.
If the load exceeds the lifting capability of the overload clutch,
the hoist will not lift the load, but the motor will run as long as
the "UP" button is pressed. Repeated attempts to lift an
excessive load will overheat the overload clutch and cause
permanent damage to the clutch.
For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com
Page 9
4-1. General
A scheduled inspection routine should be established for this
hoist based upon severity of use and environmental conditions.
Some inspections should be made frequently (daily to monthly)
and others periodically (monthly to yearly). It is suggested that
an Inspection and Maintenance Check List and an Inspector's
Report similar to those shown in Figures 4-1 and 4-2 be used
and filed for reference. All inspections should be made by a
designated inspector. Special inspections should be made after
any significant repairs or any situation causing suspicion that
the hoist may have been damaged. Any hoist which has been
removed from service for an extended time should receive an
inspection as described under Periodic Inspections. ANSI
B30.16, Safety Standard for Overhead Hoists, provides
guidelines for hoist operation and inspection.
SECTION IV - INSPECTION
4-2. Frequent Inspection
a. Check pushbutton station, brake, and limit switches for proper
operation.
b. Check hooks for deformation, chemical damage, or cracks.
Bent hooks or hooks damaged from chemicals, deformation,
cracks, or having excessive throat opening (see paragraph
4-6) should be replaced. Visible deformation of any hook
may be evidence of hoist abuse and overloading and
indicates that a thorough inspection of the complete hoist
should be made.
c. Check that bottom hook swivels freely.
d. Check for missing, bent or otherwise damaged hook latches.
e. Check pushbutton and power cord for cuts or other damage.
f. Check wire rope for wear, twist, distortion or kinks.
Any unsafe condition disclosed by any inspection must be
corrected before operation of the hoist is resumed.
CAUTION
4-3. Periodic Inspection
The exact period for the following inspections will depend on
the anticipated severity of hoist use. Determination of this period
should be based on the user's experience. It is recommended
that the user begin with a monthly inspection and extend the
periods to quarterly, semiannually, or annually, based on his
monthly inspection experience.
a. Clean hoist of any dirt or foreign material. Inspect bottom
block for accumulation of debris.
b. Perform all frequent inspections listed above.
c. Check for loose bolts, screws and nuts.
d. Check housings, load block, and other parts for wear,
corrosion, cracks or distortion. Check for abnormal openings
between housing sections.
e. Check motor brake for worn discs, oil contamination or
excessive clearance (see paragraph 5-3).
f. Check mechanical load brake function (paragraph 4-4).
g. Inspect the entire length of wire rope for deficiencies. See
WIRE ROPE INSPECTION, paragraph 4-5.
h. Inspect hooks and suspension parts for cracks, distortion or
extreme wear.
i. Inspect hooks for cracks using magnetic particle, dye
penetrant or other crack detecting methods.
j. Check limit switch set points and reset if necessary (see
paragraph 5-2).
k. Inspect all wiring for defective insulation, and check to be
sure all electrical connections are tight. Check motor
reversing contactor or relay for burned contacts.
l. Inspect for oil leaks. Check oil level.
m.Inspect for missing or illegible capacity or warning labels.
n. Inspect the supporting structure for continued ability to
support the hoist rated load.
For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com
Page 10
Item
Frequency of Inspection
Possible Deficiencies OK Action
Required
Frequent Periodic
Daily Monthly 1-12 Mo.
Operating Controls ···
Any deficiency causing improper operation
Limit Switches ···
Any deficiency causing improper operation
Pitting or detetrioration
Disc (Motor) Brake ···
·Slippage or excessive wear
Glazing, contaimnation of excessive wear
Load Brake
(Mechanical) ·Failure to support load with disc brake open
(see Figure 4-8)
Hooks
···
·
Excessive throat opening, bent or twisted
more than 10 degrees, damaged hook latch,
wear, chemical damage, worn hook bearing
Cracks (use dye penetrant, magnetic particle
or other suitable detection method)
Suspension Lug ·
·
Cracks, excessive wear or other damage
which might impair the strength of the lug
Cracks (use dye penetrant, magnetic particle
or other suitable detection method)
Wire Rope
··
·
·
·
Inadequate lubrication, wear, twist, distortion,
improper dead-ending, deposits of foreign
substance
Deterioration or wear resulting in appreciable
loss of original strength
Suspension
Lug Connections ·Cracks, bending, stripped threads, damaged
suspension studs
Pins, Bearings,
Bushings, Shafts,
Couplings, Gears
·Excessive wear, corrosion, cracks, distortion
Nuts, Bolts, Rivets ·Looseness, stripped and damaged threads,
corrosion
Sheave, Drum ·Distortion, cracks and excessive wear
Build up of foreign substances
Housing, Load Block ·Cracks, distortion, excessive wear, Internal
build up of foreign substances
Wiring and Terminals ·Fraying, defective insulation
Contact Block,
Magnetic Hoist
Control Switch, Other
Electrical Appartus
·Loose connections, burned or pitted contacts
Supporting Structure
and Trolley (if used) ·Damage or wear which restricts ability to
support imposed loads
Nameplates, Decals
Warning Labels ·Missing, damaged or illegible
Transmission
Lubricant ·Low Level, Requires Changing
Note: Refer to Maintenance and Inspection Sections of the Hoist Maintenance Manual for further details.
Figure 4-1. Recommended Inspection and Maintenance Check List
FREQUENCY OF INSPECTION:
Frequent -Indicates items requiring inspection daily to monthly. Daily inspections may be performed by the operator if properly designated.
Periodic - Indicates items requiring inspection monthly to yearly. Inspections to be performed by or under the direction of a properly
designated person. The exact period of inspection will depend on frequency and type of usage. Determination of this period will be
based on the user's experience. It is recommended that the user begin with a monthly inspection and extend the periods to
quarterly, semiannually or annually based on his monthly experience.
INSPECTION & MAINTENANCE CHECK LIST
ELECTRIC POWERED OVERHEAD WIRE ROPE HOIST
TYPE OF HOIST CAPACITY (TONS)
LOCATION ORIGINAL INSTALLATION DATE
MANUFACTURER MANUFACTURER'S SERIAL NUMBER
For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com