Yamaha PC5002M User manual

DUAL
CHANNEL
POWER AMPLIFIER
.FRONT PANEL
PAOASSIONAL
SERIES
POWER
AMPLlFliR
O
TNEllMlL
O
,,.."a
WN
[s
@
CHANNEL
A
CHANNEL
B
CJ
PUSH
ONIWIH
POWER
Of-
O
WF-
-0B
Q,
REARPANEL
..............................
1
SPECIFICATIONS
...........................
1
NAMESOF THE PARTS.
......................
2
DISASSEMBLY INSTRUCTIONS,
................
3
GENERAL ADJUSTMENTS
....................
4
PRINTED CIRCUIT BOARD LAYOUT
.............
5
PARTSLIST
............................
1-17
COMPLETE CIRCUIT DIAGRAM
WIRING
NIPPON GAKKI
CO.,
LTD. HAMAMATSU,.JAPAN
2.2K
O
Pr~nted
~n
Japan.3.83.

1
.REAR PANEL
!
Japan Model
I
European Model
Continuous RMSOutput Power
STEREO 8S2(20Hzto20kHz.THD 0.003%)
.
500W
+
500W
4n(20Hzto 20kHz,THD 0.01%)
. .
750W+750W
BTL(MON0)8n(20~zto 20kHz.THD 0.01%)
......
1500W
Power Bandwidth
250W18S2, THD 0.1%
..............
10Hzto 100kHz
Input Sensitivityjlmpedance
500~/8n
........................
1.73~/25ka
Frequency Respoqse
8n, 1W
...................
10Hzto 100kHz
2
dB
Subsonic Filter
..................
fc=7Hz, -12dBloct
Signal-to-NoiseRatio (IHFA, RL=~S~)
...........
122dB
Total Harmonic Distortion(STEREO)
20Hz to 20kHz, 250W1852
...........
0.003% less than
USA
Model
Primary Fuse
..............
15A, 250V
x
2(USA model)
T6.3A, 250V
x
2(Europeanmodel)
15A, 125V
x
2(Japan model)
Power Supply
.................
AC 120V(USAmodel)
AC 220/240V(European model)
AC 100V(Japanmodel)
Power Consumption (EIAJ)
.........
1000W(Dualchannel)
Dimensions(W
x
H
x
D)
............
482
x
289
x
482
mm
19
x
11-318
x
19 inch
Weight
.........................
61 kg(134.2 Ibs)
'Specifications subject to change without notice.

I.
.y7fi/\'-&Lbf
b,
....../fs:,7
79-
b, F5-f
7'9-
I.m2t%fi~W$~b.
y-f
Fn/f-&ibf
T,
......
V~P
39-
r,
wa;R
b
?>xm?#@fiTi$rb,
k-
+
9>3 (1)
7)
%Ibfb, ....../f7-9-
I.
U)2#@h'qiETTo
~-sY)L~=.Y
b
&LZ~T,
......
A~Q-
I..
an1,
I/-:/-
I.mnt%fi.rwa-r.it,
*I.~i'j/\'-&LbqT,
......y-f%-
Fp-
I.,
$-I5
I.?>Xm9#@fiTii$Tb0
7a>~./f+~b&IbTb.......$-9-9-
b.
3-9-?>I:'/- b,LED9- bm5Zt%fiq6$Tb0
Removal of top cover
:
buffer circuit board, drive circuit board can be replaced.
Removal of side covers
:
sub power supply circuit board, sub power supply transformer can be replaced.
Removal of heatsink (rear)
:
power circuit board can be replaced.
Removal of terminal unit
:
input circuit board, output relay circuit board, can be removed.
Removal of bottom cover
:
diode circuit board, main power transformer can be replaced.
Removal of front panel
:
meter circuit board, meter lamp circuit board, LED circuit board can be replaced.
TERMINAL UNIT
1-
.y
I.
/f7-9-
b
(L)
/f7-9-
b(R)
POWER C.BOARD(L) POWER C.BOARD(R)
I
7~4
a-
9-
b(
DIODE
C.BOAF
BUFFER C.BOARD
/f>y
7
7
9-
b
~7<7"*9-
b(L) P74?>- b(R)
DRIVE C.BOARD(L) DRIVE C.BOARD(R)
POWER C.BOARD(R) POWER C.BOARD(L)
/f7->-
b(R)
/f7-9-
b
(L)
I
I
Cl~oF'U'UDR
ELAY
LYTlC
I
CAPACITOR
I
$+'>
$4>
b7>Z b7>X
MAIN POWER TRANSFORMER
5+"-14-- P
-5-
b
(L)
DIODE
C.BOARD(L)
7'
VltiR
$--57-7>7O
9-
b
>-
b b7>Z
METER LAMP
P
""A
Q
.Y
C.BOARD SUB POWER TRANSFORMER
I
SUB POWER SUPPL
I
LED9- b
LED C.BOARD
".Y"T\I
ID
1
I
1'
METER
ATTE
NUATO
R
POWER'SWITCH
7syyq.-9-
/f7--44*~7-
2

I
.DISASSEMBLY INSTRUCTIONS
2,
tt-i
E'/I=+JLOlMfLft
Om$P&ibfLdf.
3,
k-
1.929
('l7')
OlMf
l.3
@.
@o,+'iflbf Ldb.
4,
*
t-
lrnlr-mM+
LA
8.
0m+5%ttfLdb0
1.
Removal of Top Cover
Remove screws
a
and
0.
Remove screws
6
and
7
.
5,
7a>E/cw~coltfLft
b
~Y7'A/\'--.
*
b.LA~\'--&CtfLdf.
@@O)+'i&lbfLdb.
5.
Removal of Front Panel
Remove the top cover and bottom
a@mlr.~%~$f'ift:/f~~77
9-
bh'Cbfhb
to
a@-om+'iaisfb1: ~4.r~~-bt~li~11.d~~
@@~+'i&CbfbtV7'@B9-bVlbfhdb,
7,
tt7'F5>XOltf Lh
0.
@m+'i&Cifbt:Vy
b
4:,zAssSy Vlbfhdb.
@OO)+'i%Cif
ttV7'b4>~7YCifhbt,
6.
Removal of DriveCircuit Board, Buffer Circuit
Board, Sub Power Supply Circuit Board
Remove screw@. The buffer c~rcuitboard can
now be removed.
Remove screws
@
-
@
.
The drive circuit
board can now be removed.
Removescrew
@
.
The sub power supply circu~t
board can now be removed.
@@m;t.'ifldf .tfC;Y9- 5t)l.1=~bVtZfh2.t.
.@m+'i<felb~h
'I
b-9-
btFCbfhbt.
8.
Removal of Tower Circuit Board, Output Relay
Circuit Board, and Terminal Unit
Removescrew
@
.
The power circuit board can

.GENERAL ADJUSTMENTS
ADJUSTING POINTS
TPO
TPV-
TPE-
TPE.
0
0
DRIVE C.Boord lR1and lL1
IIRR
Step
'
2
3
'2 Pay dueattentiontothedummy load, which must handle high output power.
BBP*
Adjustment
Point
VR30.2
VR303
VR301
VR901
(Lch)
VR902
(R ch)
*I
R
B
4i
R
Adjustment item
X@mE%@E%%
Voltage adjustment
of regulated power
supply
P-rP1)>Ya;3
=
Idlingcurrent
adjustment
j-s-@,-ga%
Meter sensitivity
adjustment
tx~iti'.f2~
Test
Point
TPV(+)-E
TPV(-)-E
TPE(+)-TPO
TPE(-)-TPO
-
To be performed
12s
Equipment
79
9
Jb
*
lb
I.
3-7-
Digital
Voltmeter
2l)*]bt.
3-7-
Milli-
voltmeter
"El
;&
st^^
Audio signal
Generator
R
$55
Procedure
72
I.
L0>TPV+C.i~--Z/fL7
(r?>
FB~)mt~frfi39rfs
i:?dB&
i
1-
VR
fr%Et6,
Adjust the VR toobtainthe rated
voltage reading between test pin
TPV and chassis ground.
7X
I.
Y>TPV-CZ/T-LW~~
(Y7> FB-7) m@E&-3R%f&
iCfd6
&
i
r=
VR
&-%Ebb,
Adjust the VR toobtain the rated
voltage reading between test pin
TPVand chassis ground.
&r;*Cdl,
VR
frzL\7lfL\i=
HLTi=jBi&tL, 593b7mr
-9>5fbizR%@i:fd6.k
i
i=%!?&66,
First turnthe VR fully counter-
clockwise. Then switch on the
power, wait for at least 5 minutes,
and adjust the VR obtain the rated
reading.
IkHzmW+%&-h%ILf:i%Fm, X
~ttrm
(soow/a
n,
63.3~)
i=%-9-~7ltS%v
0
dB2 fd6
dr
i
i:%E?f6,
Adjust the VRs toobtain a meter
indication of0 dBwhen a 1 kHz
signal is applied tothe inputand
the output is at rated power (500
W
/8
ohms, 63.3 V).
after step
1.
gem
Rating
+I
20v
+1V
-1 20v
+Iv
5mV-
7rnV
$9-
0
dB
Meter
in-
dication
O
dB
tik
4
Renarks
a1
I
cnf%i:
77fd:
j
*
1
8x71
ma.
7' 2
-
i:
;it
*2

.PRINTED CIRCUIT BOARD LAYOUT
Meter
Meter
Lamp.

1
.PRINTED CIRCUIT BOARD LAYOUT
Buffer Drive
Output Relay
Power
Input

TR307, TR320.T
TR324.TR326
2SA970(OR.
BLI
-----
SP
TERMINAL
o,
R
Channel Contracted
R
Channel Contracted
U
R
Channel Contracted
R
Channel Contracted
r-'
------------------------------
G
Model
only
I

I
I
I
A
B
C
D
WIRING
G
MODEL
'
POWER

.CONTENTS
EXPLODED VIEW (ALLOVER)
. . . . . .
.
...
.
.
.. .
.
.
1
PARTS LlST (ALLOVER)
.
. .
.
.
.
.
. . .
.
.
.
...
.
.
.
.
.
2
EXPLODED VlEW (FRONT PANEL UNIT)
. . . .
.
.. .
.
.
3
PARTS LlST (FRONT PANEL UNIT)
.
. . .
.
.
..
.
...
.
.
4
EXPLODED VlEW (MAINCHASSISUNIT)
.
. .
.
.
.
.
..
.
5
PARTS LlST
(M;~IN
CHASSIS UNIT)
.
.
.
.
.
. .
.
. . .
. . .
6
EXPLODED VlEW (POWER UNIT).
. . . .
.. .
.
.
. . . . . .
7
PARTS LlST (POWER UNIT).
. . . ..
.
. . . .
.
.
..
. . .
.
.
8
EXPLODED VlEW (TERMINAL UNITIOUTPUT CIRCUIT
BOARD UNITISIDE STAY ASS'Y)
. .
. .
. ........
.
9
PARTS LlST (TERMINALUNITIOUTPUT CIRCUIT
BOARD UNITISIDE STAY ASS'Y)
. .
. . . . . . .
.
. . .
10
EXPLODED VlEW (SUBTRANSFORMER ASS'YI
ELECTROLYTIC CAPACITOR UNIT)
.
.
. .
..
.
.
. .
.
11
PARTS LlST (SUBTRANSFORMER ASS1Y/
ELECTROLYTIC CAPACITOR UNIT)
. . . . . . . . .
. .
12
PARTS LlST (CIRCUITBOARD)
. . .
.
.
. .
.
. . . . . . . .
13
PARTS
L
slNcE
la-
@
YAM
AHA
NIPPON GAKKl
CO
.
LTO HAMAMATSU,JAPAN
ST

.EXPLODED VIEW (All
over)

W
PARTS LIST(All
over)'
%
I
I
I
I
I
:
New Parts
(%%A?,)
2

I
-
.,
.EXPLODED
VIEW (Front'panel unit)
I

.PARTS UST(Front
panel
unit)
%
:
New
Parts
(%fil.cb)
4

~
.EXPLODED VIEW (Main 'chassis unit)

.PARTS LIST(Main chassis
unit)
F:
I
part NO.
I
Description
3
fBa"a
%
I
I
---
1
.
#
3
j
j
I
Main Chassis Unit
%4>P+-Px=*y
b
I
1 NAi81j09:80 Meter C.Board
.
#
9008
%-9-9-i-
160
2 NAi81i06i50 Drive C.Board
#
9006
P94
?.i-
i- 101M 390
3 NAi81i06i60 Buffer C.Board
#
9007
/i*y77~/-
i-
,
330
4
NA~~I
i07i00 Sub Power Supply C.Board #9011
Y7.PB.i-
E
rJ
240
8.
~Ai81i07~10
II
#go14
I)
U
r.
NAi81i07i20
II
#
9015 G
5. ~Bi82i71i10Cordstopper SR-8P-2
r-
~~i81illi70
t
SR-6P-4
11.
cB;82;57~00
t
SR-5P-4
6.
I
GA;
65;72;001 Power Transformer
IGA;65;73;001
I
7 ~Bi00i12i70Fuse 15A 125V
tx-sC
J 010
r
KB~OO~
13i80
11
UL T~meLug 15A 250V
I!
~~94~73'
U
11.
~~/00;07i70
11
@
R
T6.3A 250V
11
@94ASv
G
8
LA
i00i43:60 4P Term~nal SBBI01-4P 4PS%%??* 060
9
LB
i20i13;40 Fuse Holder 1PFH
kl-;Cih~L~-
J,u 020
11-
L~i20i14i70
II
1PFH-M
I,
G
J
0
~MG~OO~
14:80 Power Cord (Black) 15A125V2rn
P;m2-i-(%)
J 150
,,
xmo;
I,
,
U
MG~OO~
11
i
30
I,
10/16A 250V
G
11 AAi82i46i80 Ma~nFrame
%4>7k-A
101M 140
12' AAi82i46;90 Trans Folder
i-
S
>X*lcg-
I
120
13 AAi82i47;00 Front Frame
7a>b7k-A
I
130
14 AAi82i47; 10 Rear Frame
1)77P-.L
,I
110
15 AAi82i47;20 Terrniral Mouht Metal
9
-
:
tlcRO+&R
130
16 1AAi82;53[301 Rack Mount Metal
l7r373>b&8
I
1
070
1JIAA;82;53;701 Cord Sto~oerMetal
I
3
-
E.x
E
y/P-&W
I
I
G
18
1
BAi80j76j801 Heat Sink B
I
F2@E%%@
6
I
101~
I
050
19
1
BB
i
80:69:401 Strut A
1
68
A
II
030
21
1
ED
i
94:03:001 B~ndHead Screw M4X30 Be
/i4
>
FI~\*.->
010
22
I
ED;34:00;661
I,
I
M4X6 Be
I
1
010
23 Ei i34i00i86 Bind Head Tapping Screw 4x8 Be
/id
2
1:9
.:,
~2~;r.p
010
24 EB i34i01
;
26 Flat Head Screw M4X12 Be
~@p]\;r.
.y
010
25
1
ED
i
33;00: 861 Bind Head Screw
I
M3x8 Be
1
>
Plj\%P
I
I I
1
010
26
1
Ei i03j02j061 Bind Head Tapping Screw
1
3x20 Ye
/i.f
2
~9
.y
E>9+*..>
010
27
1
EV
:
20;30:361 PlainWasher
I
M3 Be
I
qfLI&
1
010
28
1
Ei !33/00;861 Bind Head Tapping Screw
1
3x8 BO
/id> 1.'9~f>Y3p
010
29
1
EV i41
i
30;461 Toothed Lock Washer
I
M4 BO
I
hl@%&l$@.$
010
38~Ei~33~01~06~BindHeadTa~~inaScrew13x10 Be
/id
2
I.'p
7
E>v;t..>
1
010
31 1~~;82;71:001Cord Bush
I
SB750-10
1
3-
b-7.*791
I I
101~
I
1
020
32
1
~Bj82i71'; 901 Dumper Rubber A
I
9>/P-3A
A
I!
1
020
33. 1~~:09:28:001Bush
I
M3
1
7>9.~?7**791
1
010
34 cBi09i28;20 Collar H-7.5
729.~99~7-
010
, , ,
,,,
8 8 8
m m
8
m m
8
, , ,
, , ,
W
:
New Parts
(%St%)
6

1
.EXPLODED VIEW (Power
unit)

4
PARTS LIST(Power
unit)
I
part
NO.
I
Description
3
.".
%
I
i
I
I
---
I
,
,
.
,
8
.
,
,
3
4.
5'
6.
1
9.
1
EV
i20/02
i
661PlainWasher 1~2.6ye
I
PEE&
I I I
1
Power Unlt
1
.
2
3'
7 IE~i02i60i661 I 1~2.6~6ye
jC7-1=7
b
iC /19/53j50
BA i80i73i80
ED i33i00i86
NA
i81i06i80
iC i22i38i40
iA /09/68/20
II
10
ICB
j07/28/801Insulation Bush
I
M2.6
I
Xi$%
i"
s
9
I
11
HeatSink
Bind Head Screw 010
8
1
EV
i30i02 661Spring Washer 1~2.6ye
1x7'1)
>97~9+7-
1
1
010
12
13
14
Power C.Board
Transistor
r
1
010
15
16.
11
.
20
1
BB i00i44i301Contact Pin
I
0017-08CS
2>93bC>
010
21
IKA~OO~OI
i
701Thermal Protector
1
OHD9OM
1
t-?Jb7'nt39-
I
1
060
2SC1953(O,R,S,T)
M3X8 Be
11'
I
i
L /00i02
i
701 Insulation Base
FC i38i43i30
HLi81i34i70
iH i00
i
12
i
80
12
18
19
23
1
BA j80j74;001Transistor Mount Plate
1
h7>9X9-&i$$E
1
1101M 190
24
I
ED
i03i01
i
861 Bind Head Screw 1~3x18Ye
/<q
2
r~~\*..p
1
010
#
9009
2SC2238B(O,Y)
2SA968B(O,Y)
iL i00j02i30
iX i80i02i00
ixi80j02j10
3k%#R
1r4
>
vl]\*..p
I
Xi$%d-X
Polypropylene Capacitor
Metal Oxide Resistor
Diode High Efficiency
LA
i00i02i80
LB i60i51
i
80
~Bi30!07;20
1~7-i/-
1
b
7
>9X9
-
{t
030
100
010
1
010
MicaBase
Transistor
,,
2%
26
27
, ,
#
11
'
AAi82i52i70
II
G
30 BA i80j73j90 Radiator 101M 220
0.033,uF 100V(J)
4.7~22~
15CG15
Earth Lug
Socket for Transistor
Housing
28
29
R'
32
1
EB i34i02i061Flat Head Screw
, ,
,
,
4,
,
0
101M
AC201
2SA1117(O,Y)
2SC2608(0,Y)
EV i30i00i36
ED i33i01i06
E~i33i01i66
X
:
New
Parts
(%%&)
8
310
041
030
$1)
7'n
3
>QP
@&%%X
k
I/-
1.
mJ%Y4t-
l.'
3mm
M1629-D
H3P-SHF
Ei i33i00i86
AAi82j52i50
AAi82j52j60
?.l~d-x
k7>9X9-
u
Spring Washer
B~ndHead Screw
II
C605.606
R654.655
D607.608
7-XSV
k7>9X9-!l+r
b
/\39>3'
Bind Head Tapping Screw
Rear PanelA
II
020
010
090
TR619-628
TR605-614
010
020
010
M3 Ye
M3x10 Be
M3X16 Be
010
082
080
3x8 Be
X7*1)
>9'7s9+-
~r.f
>
FJJ\;~..>
010
010
010
/<<>
i.'9.ye>9
1)
J/(%.IbA
I
J
U
010
090

~
.EXPLODED VIEW (Terminal unit/Output c.board unit/Side stay Ass'y)

W
PARTS LIST(Terminal'unit/Output c.board unit/Side stay Ass'y)
I
Ee
1
part NO.
I
Description
I
&
%
I
Remarks
Ici::,9"l
Markets
1
9
23
1
, -,
.
*
I
Term~nalUnit
i
1
47'
Ei
i34i02i06
Bind Head Tapping
Screw
4x20
Be
,<.f>
~9.~~29'*9
010
48
Ei
i34i01i06 4x10
Be
,,
010
, , ,
,,,
m, m
,,,
.
, , ,
m,,
, , ,
, , ,
m,,
, , ,
,
, ,
%
:
New
Parts
(%I&)
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