Yamaha TT-R110EA User manual

DIC183
5B6-28199-83
TT-R110E
TT-R110EA
OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
BEDIENUNGSANLEITUNG
Il convient de lire attentivement ce manuel avant la pre-
mière utilisation du véhicule.
Bitte lesen Sie diese Bedienungsanleitung sorgfältig
durch, bevor Sie das Fahrzeug in Betrieb nehmen.
Read this manual carefully before operating this vehicle.
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PRINTED ON RECYCLED PAPER
IMPRIMÉ SUR PAPIER RECYCLÉ
AUF RECYCLINGPAPIER GEDRUCKT
YAMAHA MOTOR CO., LTD.
PRINTED IN JAPAN
2010.05-0.6×1 CR
(E,F,G)
DIC183
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Read this manual carefully before operating this vehicle.
OWNER’S MANUAL
TT-R110E
TT-R110EA
5B6-28199-83-E0
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EAU46233
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
EC Declaration of Conformity
conforming to Directive 2006/42/EC
We,YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
TT-R110E (JYACE17W000004158– )
(Make, model)
2004/108/EC
(Title and/or number and date of issue of the other Directives of EEC)
to which this declaration applies, conforms to the essential health
and safety requirements of Directive 2006/42/EC
(If applicable)
and to the other relevant Directives of EEC
(If applicable)
To effect correct application of the essential health and safety requirements
stated in the Directives of EEC, the following-standards and/or technical
specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
Kunihiko Miwa
– –
Date of Issue
4 March , 2010
Executive Officer
Commuter Vehicle Section
Engineering Section
Motorcycle Business Operation
YAMAHA MOTOR CO., LTD.
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INTRODUCTION
EAU41663
Congratulations on your purchase of the Yamaha TT-R110E/TT-R110EA. This model is the result of Yamaha’s vast experi-
ence in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsman-
ship and reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at
the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
WARNING
EWA10031
Please read this manual carefully and completely before operating this motorcycle.
WARNING
EWA14351
This motorcycle is designed and manufactured for off-road use only. It is illegal to operate this motorcycle on any
public street, road or highway. Such use is prohibited by law. This motorcycle complies with almost all state off-
highway noise level and spark arrester laws and regulations. Please check your local riding laws and regulations
before operating this motorcycle.
AN IMPORTANT SAFETY MESSAGE:
●Read this manual completely before operating your motorcycle. Make sure you understand all instructions.
●Pay close attention to the warning and notice labels on the motorcycle.
●Never operate a motorcycle without proper training or instruction.
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INTRODUCTION
●Weight of the rider should not exceed 60.0 kg (132 lb).
AN IMPORTANT NOTE TO PARENTS:
This motorcycle is not a toy. Before you let your child ride this motorcycle, you should understand the instructions and warn-
ings in this Owner’s Manual. Then be sure your child understands and will follow them. Children differ in skills, physical abil-
ities, and judgment. Some children may not be able to operate a motorcycle safely. Parents should supervise their child’s
use of the motorcycle at all times. Parents should permit continued use only if they determine that the child has the ability to
operate the motorcycle safely.
Motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding
techniques as well as the expertise of the operator. Every operator should know the following requirements before
riding this motorcycle.
He or she should:
●Obtain thorough instructions from a competent source on all aspects of motorcycle operation.
●Observe the warnings and maintenance requirements in this Owner’s Manual.
●Obtain qualified training in safe and proper riding techniques.
●Obtain professional technical service as indicated in this Owner’s Manual and/or when made necessary by mechanical
conditions.
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IMPORTANT MANUAL INFORMATION
EAU10132
Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the
vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICE
TIP
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IMPORTANT MANUAL INFORMATION
EAU10200
TT-R110E/TT-R110EA
OWNER’S MANUAL
©2010 by Yamaha Motor Co., Ltd.
1st edition, April 2010
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
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TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS ............................................1-1
SAFETY INFORMATION ..................2-1
DESCRIPTION ..................................3-1
Left view ..........................................3-1
Right view........................................3-2
Controls and instruments ................3-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................4-1
Main switch .....................................4-1
Handlebar switches ........................4-1
Shift pedal ......................................4-2
Brake lever .....................................4-2
Brake pedal ....................................4-3
Fuel tank cap ..................................4-3
Fuel ................................................4-3
Fuel tank breather hose .................4-5
Fuel cock ........................................4-5
Starter (choke) lever .......................4-6
Kickstarter ......................................4-6
Seat ................................................4-7
Shock absorber assembly ..............4-7
Sidestand .......................................4-8
Starting circuit cut-off system .........4-8
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 6-1
Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 7-1
Owner’s tool kit .............................. 7-2
Periodic maintenance chart for
the emission control system ....... 7-3
General maintenance and
lubrication chart .......................... 7-4
Removing and installing panels ..... 7-7
Checking the spark plug ................ 7-8
Engine oil ....................................... 7-9
Cleaning the air filter element ...... 7-11
Cleaning the spark arrester ......... 7-13
Adjusting the carburetor ............... 7-14
Adjusting the engine idling
speed ........................................ 7-14
Checking the throttle grip free
play ........................................... 7-15
Valve clearance ........................... 7-15
Tires ............................................. 7-15
Spoke wheels ............................... 7-17
Adjusting the clutch free play ....... 7-17
Adjusting the brake lever free
play ........................................... 7-18
Adjusting the brake pedal free
play ........................................... 7-19
Checking the shift pedal ...............7-19
Checking the front and rear brake
shoes ........................................ 7-20
Drive chain slack .......................... 7-20
Cleaning and lubricating
the drive chain ..........................7-22
Checking and lubricating
the cables ................................. 7-22
Checking and lubricating
the throttle grip and cable ......... 7-23
Checking and lubricating
the brake lever ..........................7-23
Checking and lubricating
the brake pedal ......................... 7-23
Checking and lubricating
the sidestand ............................ 7-24
Lubricating the swingarm pivots ... 7-24
Checking the front fork ................. 7-24
Checking the steering .................. 7-25
Checking the wheel bearings ....... 7-25
Battery .......................................... 7-26
Replacing the fuse ....................... 7-27
Supporting the motorcycle ........... 7-28
Front wheel .................................. 7-28
Rear wheel ................................... 7-30
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TABLE OF CONTENTS
Troubleshooting ............................7-32
Troubleshooting chart ...................7-33
MOTORCYCLE CARE AND
STORAGE ..........................................8-1
Matte color caution .........................8-1
Care ................................................8-1
Storage ...........................................8-3
SPECIFICATIONS .............................9-1
CONSUMER INFORMATION...........10-1
Identification numbers ..................10-1
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LOCATION OF IMPORTANT LABELS
1-1
1
EAU48114
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.
For Canada
1,2 3 5,6,7,84
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LOCATION OF IMPORTANT LABELS
1-2
1
For Canada
•
C
M
V
S
S
•
C
A
N
A
D
A
•
N
S
V
A
C
•
T
R
A
N
S
P
O
R
T
506
2
4
1
3
Cold tire normal pressure should be set as
follows.
FRONT : 100kPa, {1.00kgf/cm2}, 15psi
REAR : 100kPa, {1.00kgf/cm2}, 15psi
3RV-21668-A0
TIRE INFORMATION
La pression des pneus àfroid doit normalement
être réglée comme suit.
AVANT : 100kPa, {1.00kgf/cm2}, 15psi
ARRIERE : 100kPa, {1.00kgf/cm2}, 15psi
3RV-21668-B0
INFORMATION SUR LES PNEUS
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LOCATION OF IMPORTANT LABELS
1-3
1
For Canada
3JK-82377-00
This spark ignition system meets all requirements
of the Canadian Interference Causing Equipment
Regulations.
Ce système d’allumage par étincelle de véhicule
respecte toutes les exigences du Règlement sur le
matériel brouilleur du Canada.
THIS VEHICLE IS A RESTRICTED USE
MOTORCYCLE AND IS NOT INTENDED FOR
USE ON PUBLIC HIGHWAYS.
CE VÉHICULE EST UNE MOTOCYCLETTE À
USAGE RESTREINT DONT L’USAGE N’EST PAS
DESTINÉAUX VOIES PUBLIQUES.
3PT-2416E-10
3PT-2118K-A1
56
87
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LOCATION OF IMPORTANT LABELS
1-4
1
For Europe
41,2 3
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LOCATION OF IMPORTANT LABELS
1-5
1
For Europe
5PG-2816R-00
100 kPa
1.00 kgf/cm²
15 psi
100 kPa
1.00 kgf/cm²
15 psi
4AA-22259-40
8AC-2817L-00
YAMAHA MOTOR CO., LTD.
2500 SHINGAI, IWATA, JAPAN
2010
5B6-2156A-10
TT-R110E
5.4 kW 72 kg
12
43
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LOCATION OF IMPORTANT LABELS
1-6
1
Familiarize yourself with the following pictograms and read the explanatory text.
**.* kPa
*.** kgf/cm²
*.* psi
**.* kPa
*.** kgf/cm²
*.* psi
Read the Owner’s manual.
This unit contains high-pressure
nitrogen gas.
Mishandling can cause
an explosion. Do not incinerate,
puncture or open.
Turn off the main switch after
riding to avoid draining the
battery.
Use unleaded gasoline only.
Measure the tire pressure when
the tires are cold.
Adjust the tire pressure.
Improper tire pressure can
cause loss of control.
Loss of control can result in
severe injury or death.
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LOCATION OF IMPORTANT LABELS
1-7
1
******
*** kW *** kg
1
23
YAMAHA MOTOR CO., LTD.
2500 SHINGAI, IWATA, JAPAN
****
1
1
2
3
Model Name
Max. Power
Mass In Running Order
1Year of construction
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LOCATION OF IMPORTANT LABELS
1-8
1
For Oceania and South Africa
132
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LOCATION OF IMPORTANT LABELS
1-9
1
For Oceania and South Africa
TIRE INFORMATION
Cold tire normal pressure should be set as
follows.
FRONT : 100kPa, {1.00kgf/cm2}, 15psi
REAR : 100kPa, {1.00kgf/cm2}, 15psi
3RV-21668-A0
4AA-22259-40
3PT-2118K-A1
12
3
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2-1
2
SAFETY INFORMATION
EAU41219
Be a Responsible Owner
As the vehicle’s owner, you are respon-
sible for the safe and proper operation
of your motorcycle.
Motorcycles are single-track vehicles.
Their safe use and operation are de-
pendent upon the use of proper riding
techniques as well as the expertise of
the operator. Every operator should
know the following requirements before
riding this motorcycle.
He or she should:
●Obtain thorough instructions from
a competent source on all aspects
of motorcycle operation.
●Observe the warnings and mainte-
nance requirements in this Own-
er’s Manual.
●Obtain qualified training in safe
and proper riding techniques.
●Obtain professional technical ser-
vice as indicated in this Owner’s
Manual and/or when made neces-
sary by mechanical conditions.
Safe Riding
Perform the pre-operation checks each
time you use the vehicle to make sure it
is in safe operating condition. Failure to
inspect or maintain the vehicle properly
increases the possibility of an accident
or equipment damage. See page 5-1
for a list of pre-operation checks.
●This motorcycle is designed for off-
road use only, therefore, it is illegal
to operate it on public streets,
roads, or highways, even a dirt or
gravel one. Off-road use on public
lands may be illegal. Please check
local regulations before riding.
●This motorcycle is designed to car-
ry the operator only. No passen-
gers.
●The failure of motorists to detect
and recognize motorcycles in traf-
fic is the predominating cause of
automobile/motorcycle accidents.
Many accidents have been caused
by an automobile driver who did
not see the motorcycle. Making
yourself conspicuous appears to
be very effective in reducing the
chance of this type of accident.
Therefore:
•Wear a brightly colored jacket.
•Use extra caution when you are
approaching and passing
through intersections, since in-
tersections are the most likely
places for motorcycle accidents
to occur.
•Ride where other motorists can
see you. Avoid riding in another
motorist’s blind spot.
●Many accidents involve inexperi-
enced operators.
•Make sure that you are qualified
and that you only lend your mo-
torcycle to other qualified opera-
tors.
•Know your skills and limits.
Staying within your limits may
help you to avoid an accident.
•We recommend that you prac-
tice riding your motorcycle until
you have become thoroughly fa-
miliar with the motorcycle and all
of its controls.
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