Yamaha YSP10 Operating and installation instructions

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SI1906002J-002 : YSP10 installation and adjustment procedures
MACHINE TYPE : YSP10
CLASSIFICATION : Installation and Adjustment
REFERENCE : SI1004008E: General procedures for
carrying in and installing a machine
YSP10 installation and adjustment procedures
General description
This document describes how to carry in, install, and adjust YSP10.
About this document:
•This document is intended for service engineers.
•YAMAHA is not responsible for any problems caused by the misuse of the document.
•This document contains the method to edit the system data that affects the customer’s machine
condition.
•Make sure to thoroughly understand the contents of the document, and perform the adjustments on
your own responsibility.
About the safety:
Strictly follow the safety precautions in the “Safety” section in the “Operation Manual”.
Disclaimers:
This document contains the preliminary information subject to change in the future.
The information contained in this document represents the current view of YAMAHA on the issues discussed as of
the date of issuance. As YAMAHA must respond to changing market conditions, it should not be interpreted to be a
commitment on the part of YAMAHA, and YAMAHA cannot guarantee the accuracy of any information presented
after the date of issuance.
This document is provided for information purposes only, and it is provided without any warranties, either express or
implied.
It is the responsibility of the user to comply with all applicable copyright laws. Without limiting the rights under
copyright, no part of this document may be reproduced, stored in or introduced into a retrieval system, or transmitted
in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose,
without the written permission of YAMAHA.
However, this shall not be construed to limit the user’s right granted by Copyright law.
YAMAHA may have patents, patent applications, trademarks, copyrights, or other intellectual property rights
covering subject matter in this document. Except as expressly provided in any written license agreement from
YAMAHA, this document does not give users any license to these patents, trademarks, copyrights, or other
intellectual property.
The names of actual companies and products mentioned in this document may contain the trademarks of their
respective owners.
No: SI1906002E-002
ISSUED DATE:
September 18, 2019
REVISED DATE: November 4, 202
1

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SI1906002J-002 : YSP10 installation and adjustment procedures
Contents
1. Preparation before machine installation ................................................................................... 4
1.1. Required tools and materials ..................................................................................................... 4
1.2. Line alignment jig arrangement.................................................................................................. 5
1.2.1. How to use the L-type line alignment jig set ....................................................................................... 6
1.2.2. How to use the L-type line alignment jig with the glass board’s frame................................................ 7
1.2.3. How to use the offset line alignment jig set......................................................................................... 7
1.3. Preparation before bringing in the machine ............................................................................... 9
1.3.1. Check the route in the factory to bring in the machine........................................................................ 9
1.3.2. Power and air supplies ..................................................................................................................... 10
1.3.3. About the use of hand lifter and the gravity center of YSP10 ........................................................... 11
2. Workflow to install a YSP10...................................................................................................... 12
3. Bring in the machine to the installation site ........................................................................... 13
4. Remove shipping brackets ....................................................................................................... 14
4.1. Remove the shipping brackets for the universal mask holder (optional) ................................. 14
4.2. Remove the shipping brackets for the cleaner......................................................................... 15
4.3. Remove the SY-axes shipping brackets .................................................................................. 15
4.4. Remove the CX-axes shipping brackets .................................................................................. 15
4.5. Remove the CY-axes shipping brackets .................................................................................. 16
4.6. Remove the squeegee head cable ties.................................................................................... 16
4.7. Remove the PSC FX-axes shipping brackets (optional).......................................................... 17
4.8. Remove the board press cable ties (optional) ......................................................................... 17
4.9. Remove the solder guard shipping brackets (optional)............................................................ 18
4.10.Remove the mask stopper shipping brackets (standard model).............................................. 18
4.11.Remove the XYR-axes (printing table) shipping brackets ....................................................... 19
4.12.Remove the shipping brackets for automatic mask exchange unit (optional) ......................... 19
4.13.Remove the shipping brackets for automatic solder transfer unit (optional)............................ 20
5. Confirm and connect the solvent tank .................................................................................... 21
5.1. Confirm the solvent tank condition ........................................................................................... 21
5.2. Connect the solvent pump joint and the production preparation ............................................. 21
6. Install accessories packaged with the machine ..................................................................... 24
6.1. Install the signal tower.............................................................................................................. 24
6.2. Install the operation monitor on the machine ........................................................................... 24
6.2.1. Install the stylus and its holder.......................................................................................................... 26
6.3. Install the keyboard and mouse (optional) ............................................................................... 27
6.3.1. Install the keyboard........................................................................................................................... 27
7. Connect the power cable and air hose to the machine ......................................................... 28
7.1. Connect the power cable to the machine................................................................................. 28
7.2. Connect the air hose to the machine ....................................................................................... 29
8. Power on the machine and perform return-to-origin ............................................................. 30
8.1. Turn on the mains electricity and air supply to the machine .................................................... 30
8.2. Power on the machine and perform return-to-origin ................................................................ 30
8.3. Load the board data and change the conveyor width .............................................................. 33
9. Line alignment procedures ....................................................................................................... 35
9.1. Remove the lower cover on the rear side ................................................................................ 35
9.2. Preparation for the front side.................................................................................................... 35
9.3. Adjust the machine horizontal level and conveyor height. ....................................................... 36
9.4. Fasten the levelling bolts.......................................................................................................... 44
10. Connect board transfer signal lines and check their connection......................................... 46
10.1.Connect board transfer signal lines to YSP10 ......................................................................... 46
10.2.Access the VmSpec screen ..................................................................................................... 47
10.3.Check the signal communication from YSP10 to its upstream machine ................................. 48
10.4.Check the board request signal from the downstream machine to YSP10 ............................. 49
11. Board transfer test ..................................................................................................................... 51
12. Install the air conditioning unit (optional) ............................................................................... 52
12.1.Power ratings of the air conditioning unit ................................................................................. 52
12.2.CE transformer ......................................................................................................................... 52
12.3.Modify cable connections of the CE transformer ..................................................................... 53
12.4.Connect power cables to the CE transformer .......................................................................... 54

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SI1906002J-002 : YSP10 installation and adjustment procedures
12.5.Connect the power cable to the air conditioning unit ............................................................... 56
12.6.Connect between the air conditioning unit and YSP10............................................................ 58
12.7.Check VmSpec settings ........................................................................................................... 59
12.8.Check the operation of the air conditioning unit and temperature sensor ............................... 60
12.9.Connect air duct between the air conditioning unit and YSP10............................................... 61
13. Adjustments after installing YSP10 ......................................................................................... 62
13.1.Workflow................................................................................................................................... 62
13.2.Required Jigs ........................................................................................................................... 63
13.3.Reference marks used for adjustment ..................................................................................... 65
13.4.Start the CalibSm utility ............................................................................................................ 66
13.5.Check the “Motor reference” values......................................................................................... 67
13.6.Adjust CY-axis dual drive offset ............................................................................................... 69
13.7.Adjust the R-axis initial positions.............................................................................................. 71
13.8.Adjust the R-axis linearity......................................................................................................... 75
13.9.Check and adjust the board transfer positions (Y and Z) ........................................................ 77
13.10. Adjust camera lighting conditions ................................................................................... 81
13.10.1. Check lightness adjustment tools ..................................................................................................... 81
13.10.2. Adjust the mask camera’s lightness.................................................................................................. 82
13.10.3. Adjust the PCB camera’s lightness................................................................................................... 85
13.10.4. Adjust the inspection camera’s lightness (optional) .......................................................................... 88
13.11. Adjust camera scales and positions ............................................................................... 90
13.11.1. Adjust the mask camera’s scale ....................................................................................................... 90
13.11.2. Adjust the PCB camera’s scale and position .................................................................................... 94
13.11.3. Adjust the inspection camera’s scale and position (optional)............................................................ 98
13.12. Print feedback adjustment ............................................................................................ 102
13.12.1. Required tools ................................................................................................................................ 103
13.12.2. Conveyor set-up for print operation ................................................................................................ 104
13.12.3. Print feedback adjustment .............................................................................................................. 105
14. Procedures after installation and adjustment work ..............................................................115
14.1.Reinstall machine covers ....................................................................................................... 115
14.2.Move the maintenance board data to a safe location ............................................................ 115
14.3.Time setting of Windows OS.................................................................................................. 115
14.4.Backup system data ............................................................................................................... 118
14.5.Backup CalibSm adjustment data .......................................................................................... 118
14.6.Check machine operating conditions ..................................................................................... 119
15. Revision history ....................................................................................................................... 120

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SI1906002J-002 : YSP10 installation and adjustment procedures
1. Preparation before machine installation
This section describes about the items to be prepared before machine installation and adjustment.
1.1. Required tools and materials
Part description Q’ty Remarks
Spirit level gauge
(0.1mm/m accuracy) 2 Used to measure the machine horizontal level.
46mm spanner 2 Used to adjust the leveling bolt height of the machine.
Scissors 1 Used to remove packaging materials
Line alignment jig set 1set See “1.2 Line alignment jig arrangement” on page 5.
Wooden crowbar 1-2
Quantity varies with number of workers.
Wooden crowbar may chip over use and debris will scatter. When working
in a cleanroom, use a steel crowbar or equivalent to prevent flying debris.
Rubber plate 1-2 Quantity of rubber plates varies with that of crowbars. Care must be taken
not to stain or damage the installation site.
Sliding paper 8 sheets
(at least)
Paper sheet with one slippery side (like a sticker’s cover paper). Prepare
new paper sheets. Required size is minimum of 200mm square. Prepare
extra sheets since the sheets are easy to tear.
2-ton jack 1-3 Used when removing sliding paper from under the machine.
Hand lifter 1-2 1.5m or longer fork, 2 ton or higher lifting force
Cable tie
To be
described
later herein
Quantity varies depending on work contents, thus prepare extra amount.
Different cable tie sizes are required for different purposes.
Metal tape measure 1 To measure the board transfer height
Plumb-bob 2 Used to match the conveyor end with a reference line on the floor.
Board to test transfer
condition
2
(at least)
After aligning the line and adjusting conveyor connection, use the boards
to test their transfer condition. To transfer several boards continuously,
prepare at least two boards.
Prepare CUK-B0301 board (used for print feedback) or CUK-98001 board.
Cutting pliers 1 To cut off the cable ties

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SI1906002J-002 : YSP10 installation and adjustment procedures
1.2. Line alignment jig arrangement
The following line alignment jigs are available.
L-type line alignment jig set
See “1.2.1 How to use the L-type line alignment jig set” on page 6 for how to use the jig set.
Description Part name Part number Q’ty Remarks
L-type line alignment jig set PLATE JIG SET KKE-M8811-A0 1 set See Note below.
Note
Either KKE-M8811-00 or KKE-M8811-10 can be used with a glass board with its glass portion
removed (see below figure) as a jig set.
Glass board KM0-M8810-40 or KM0-M8810-10 with its glass portion removed
Use either board with its glass portion removed with KKE-M8811-00 or KKE-M8811-10 as a jig set. See
“1.2.2 How to use the L-type line alignment jig with the glass board’s frame” on page 7 for how to use
the jig set.
Description Part name Part number Q’ty
Glass board with its glass
removed FRAME,GLASS PCB 8-0 KM0-M8811-80 1
KKE-M8811-00
KKE-M8811-10

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SI1906002J-002 : YSP10 installation and adjustment procedures
Offset line alignment jig set
See “1.2.3 How to use the offset line alignment jig set” for how to use the jig set.
Description Part name Part number Q’ty
Offset line alignment jig set LINE MEASURE ASSY. KLF-M8810-00 1 set
1.2.1. How to use the L-type line alignment jig set
LINE MEASURE 1
（KLF-M8810-A0）
LINE MEASURE 2
（KLF-M8810-B0）
KKE-M8811-00
KKE-M8811-10
1
1
2
2
1
Fit the jigs against the
conveyor rail in the direction
of arrows .
2
While preserving the
condition of , press
the jigs
with each other.

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SI1906002J-002 : YSP10 installation and adjustment procedures
1.2.2. How to use the L-type line alignment jig with the glass board’s frame
1.2.3. How to use the offset line alignment jig set
Before using the offset line alignment jig, reassemble the LINE MEASURE 1 in advance.
Remove the knob of the LINE MEASURE 1.
KKE-M8811-00, see Note.
Glass board’s frame
2
2
1
Fit the jigs against the
conveyor rail in the direction
of
arrows .
2
While preserving the
condition of
, press the
jigs with each other.
Note
KKE
-M8811-10 can
also be used.
Remove the knob.
LINE MEASURE 1
（KLF-M8810-A0）
1
1

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SI1906002J-002 : YSP10 installation and adjustment procedures
Reassemble JIG PLATE 2 as in the below right figure.
Reinstall the knob of the LINE MEASURE 1 removed in step 1.
Reinstall the knob removed in step 1 to its original position.
Set the jig on the conveyor.
Reassemble JIG PLATE 2
as shown below.
Insert JIG PLATE 2 of LINE MEASURE
1
onto LINE MEASURE 2.
LINE MEASURE 2
LINE MEASURE 1
2
1
Fit the jigs against the
conveyor rail in the direction
of arrows

.
2
While preserving the
condition of
, press the
LINE MEASURE 1.
1
1
Check the conveyor
position offset here.

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1.3. Preparation before bringing in the machine
See also “SI1004008E: General procedures for carrying in and installing a machine” for further
information.
1.3.1. Check the route in the factory to bring in the machine
Considering the machine dimensions and weight, check with the customer about the following points:
Location and size of the entrance to the building
Check that the building entrance is wide enough to bring in the machine. Also if the machine is used
upstairs, check that the capacity of the elevator or crane is sufficient. Note that YSP10 is not
equipped with a bolt for crane, thus gondola type crane is required.
Warning
Craning the machine at the machine’s leveling bolts using a crane belt (sling belt) is hazardous
and may cause the leveling bolt deformation and damage.
Floor condition of the machine transfer route
Check the floor conditions and strengths of the machine transfer route beforehand. To protect the
floor from stains and damage, masking the floor may be required. Remember that plastic tiles are
especially fragile. Also even a tiny height difference like a seam between the floors may be a
problem. Take measures against bumps or differences in floor heights for smooth transfer of the
machine.
Aisle widths of the machine transfer route
Ensure that the aisles of the machine transfer route are sufficiently spacious. Sufficient aisle space
to allow the machine to be carried, rotated and turned to a different direction with sufficient
clearance is required.
Equipment in the machine transfer route and on its wall
Make sure that such equipment pieces won’t interfere with the machine being transferred. If they
will, ask the customer to move or mask them.
Ceiling height and door size of the machine transfer route
Make sure that sufficient clearance is assured between the machine and the aisle ceiling. Especially
pay attention to the door opening size and if problem exists, report to the customer.
Order of bringing in two or more machines to be installed
Check with the customer about the order of bringing in the machines beforehand. Depending on the
line configuration and the orientation the line is placed, a reflow or printer may need to be brought in
first. When several makers are involved to install their machines at the same time, confusion may
occur thus prior arrangement and communication is important for efficient installation work. This is
especially true when service rep or installer are different persons.
Miscellaneous work involved
Production line installation involves many workers from different companies to carry in machines,
wire cables, connect air ducts, set up computers, install, relocate or remove ducts and peripheral
machines. They might do welding or construction work above YAMAHA machines, or use YAMAHA
machines as scaffold, which can damage YAMAHA machines. Stay alert to what’s going on around
YAMAHA machines and be careful not to obstruct other service work. Also bring in machines
considering overall work efficiency.
Reserve temporary storage space for the machine
Customers may request that the factory entrance and machine passage route be closed, or
masking and relocated equipment be put back sooner. In such a case, the machine must be kept at
some place near the installation site temporarily even though the machine is Not to be installed
earlier in the line. In this case, ensure that temporary storage space is reserved.

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1.3.2. Power and air supplies
Power and air supplies required to operate the machine properly are as follows:
Power
supply
Single-phase 200/208/220/230VAC +/- 20 (6.9KVA)
Wire lead sectional area: 6.0mm2or larger (AWG#10 equivalent or higher)
Air supply
110 L/minute ANR
220 L/minute ANR (in use of the vacuum backup option)
Supply pressure 0.45 MPa or higher
Note: ANR (Atmosphere Normal de Reference) is quantity of air at conditions
20 degree Celsius, 101.3 KPa absolute pressure, and 65% relative humidity.
101.3 KPa absolute pressure is atmospheric pressure. This differs from
discharge airflow used in a compressor spec sheet, etc.
Note
Basically use one hose from the air source to the machine dedicatedly without branching the hose.
Otherwise required airflow amount per machine may not be obtained. Also use air hoses of at least
8mm inner diameter for the same reason. Even if the air pressure at machine idling is normal,
when the machine runs consuming large amount of air, the air pressure can drop abruptly.
Note
The following instructions are described in the machine delivery spec sheets:
Power supply: Customers are requested to prepare power cables and power the machine.
Air supply: Customers are requested to prepare a 30SH socket air hose.