Oce CS9065 User manual

Océ CS9065
Océ CS9090
User Guide
Eco Solvent

User’s Guide CS9000 Eco-Solvent series printer
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AP-75037, Rev. 1.1, 24/04/2006
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User’s Guide CS9000 Eco-Solvent series printer
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COPYRIGHT NOTICE
COPYRIGHT ©2006 Océ-Technologies B.V. All rights reserved.
This document may not be reproduced by any means, in whole or in part, without written permission of the
copyright owner.
This document is furnished to support the Océ CS9000 Eco-Solvent printer Series Printers. In consideration
of the furnishing of the information contained in this document, the party to whom it is given, assumes its
custody and control and agrees to the following:
The information herein contained is given in confidence, and any part thereof shall not be copied or
reproduced without written consent of Océ-Technologies B.V.
This document or the contents herein under no circumstances shall be used in the manufacture or
reproduction of the article shown and the delivery of this document shall not constitute any right or license to
do so.
April 2006
Published: Océ-Technologies B.V.
St. Urbanusweg 43
Venlo, The Netherlands,
P.O. Box 101, NL 5900 MA Venlo

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TABLE OF CONTENTS
1 Safety Instructions ................................................................................................................................... 7
1.1 Introduction.............................................................................................................................................. 8
1.2 Warnings, Cautions and Notes ............................................................................................................... 8
1.3 Important safety instructions ................................................................................................................... 8
1.4 Warning labels....................................................................................................................................... 11
1.5 Maintenance and operation labels ........................................................................................................ 14
1.6 Labels in function of transportation ....................................................................................................... 14
2 Product Overview................................................................................................................................... 15
2.1 Introduction............................................................................................................................................ 16
2.2 Features ................................................................................................................................................ 16
2.3 Part names and functions ..................................................................................................................... 17
2.4 Printer status ......................................................................................................................................... 22
3 Setting up the unit.................................................................................................................................. 25
3.1 Unpacking ............................................................................................................................................. 26
3.2 Verifying the items................................................................................................................................. 29
3.3 Assembling the unit............................................................................................................................... 32
3.4 Installation ............................................................................................................................................. 37
4 Preparing for a job ................................................................................................................................. 41
4.1 Introduction............................................................................................................................................ 43
4.2 Connecting the power cable.................................................................................................................. 43
4.3 Connecting the foot switch for the pressure roller................................................................................. 45
4.4 Turning the power ON/OFF................................................................................................................... 46
4.5 Installing Eco Solvent Ink cassettes...................................................................................................... 49
4.6 Media handling...................................................................................................................................... 53
4.7 Testprinting............................................................................................................................................ 62
4.8 Connecting the printer to your PC......................................................................................................... 68
4.9 Working with Océ’s Smartchip management System ........................................................................... 71
5 Handling the printer ............................................................................................................................... 79
5.1 Introduction............................................................................................................................................ 83
5.2 Printing flow........................................................................................................................................... 83
5.3 Using media .......................................................................................................................................... 84
5.4 Menu setup on the operation panel....................................................................................................... 88
5.5 Operating from the operation panel .................................................................................................... 145
5.6 Operating panel during printing........................................................................................................... 151
5.7 Operations after printing...................................................................................................................... 155
6 Troubleshooting................................................................................................................................... 159
6.1 Introduction.......................................................................................................................................... 160
6.2 Failures and malfunctions of the printer.............................................................................................. 160
6.3 Error messages ................................................................................................................................... 167
6.4 When media jams occur...................................................................................................................... 172
7 Maintenance.......................................................................................................................................... 173
7.1 The User Maintenance kit for 6 months autonomy ............................................................................. 174
7.2 Periodical Service done by the end user............................................................................................. 174
7.3 Maintenance services done by a service technician........................................................................... 190
7.4 Cleaning .............................................................................................................................................. 191
7.5 Transfer and transportation................................................................................................................. 195
8 Appendix ............................................................................................................................................... 197
8.1 Introduction.......................................................................................................................................... 198
8.2 Product Specifications......................................................................................................................... 198
8.3 Interface Specifications ....................................................................................................................... 199

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Chapter 1 : Safety Instructions
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1 SAFETY INSTRUCTIONS
1.1 Introduction ..............................................................................8
1.2 Warnings, Cautions and Notes ................................................8
1.3 Important safety instructions....................................................8
1.4 Warning labels .......................................................................11
1.4.1 Handling the warning labels 11
1.4.2 Locations and types of warning labels 11
1.4.2.1 Location and types of warning labels on front part. .................11
1.4.2.2 Location and types of warning labels on back part..................13
1.5 Maintenance and operation labels.........................................14
1.6 Labels in function of transportation........................................14

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1.1 INTRODUCTION
This chapter explains the meaning of safety terms for personnel operating this equipment, important safety
instructions, and the positions of the warning labels.
Warning :
•Be sure to follow all instructions and warnings in this manual when using
the equipment.
1.2 WARNINGS, CAUTIONS AND NOTES
Safety terms in this manual and the contents of warning labels attached to the printer are categorized into
the following three types depending on the degree of risk (or the scale of accident).
Read the following explanations carefully and follow the instructions in this manual.
Safety terms Details
Warning Must be followed carefully to avoid death or serious bodily injury
Caution Must be observed to avoid bodily injury (moderately or lightly) or damage to your
equipment
Notes Contains important information and useful tips on the operation of your printer
1.3 IMPORTANT SAFETY INSTRUCTIONS
General safety instructions which must be observed to use the equipment safely are explained below.
¾Do not place the printer in the following areas. Doing so may result in the printer tipping or falling
over and causing injury.
•Unstable surfaces
•Sloping floor
•Areas subject to vibration by other equipment
¾Do not stand on or place heavy objects on your printer. Doing so may result in the printer tipping
or falling over and causing injury.
¾Do not cover the ventilation hole of your printer with cloth, such as a blanket or table cloth. Doing
so could obstruct ventilation and cause fire.
¾Do not place the printer in humid and dusty areas. Doing so may result in electrical shock or fire.
¾Do not use a damaged power cable. Doing so may result in electrical shock.
¾Do not attempt to plug in electrical plugs with wet hands. Doing so may result in electrical shock.
¾Do not connect earth cables in the following areas.
•Gas pipes →Doing so may cause fire or an explosion.
•Earth terminals for telephone line or lightening rod →Doing so may cause a large flow of
voltage if lightening occurs.
•Water pipes or faucets →If there is a plastic part in the pipe, the earth will not work
properly.
¾Do not insert or drop metal or inflammable objects into openings, such as ventilation outlets.
Doing so may result in electrical shock and fire.
¾Stop using your printer if a liquid is spilled into it. This may cause electrical shock or fire. Turn the
printer off as soon as possible, unplug the power cord, and contact your local OCÉ representative.
¾Be sure to use the attached cable. Otherwise, electrical shock or fire may occur.

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¾Be sure to use the specified voltage (AC 100 V to 120V, or AC 220V to 240V). Otherwise,
electrical shock or fire may occur.
¾Use electricity directly from a power outlet (AC 100 V to 120V, or AC 220V to 240V). Do not put
many loads on one electrical output. Otherwise, heat may be generated and cause fire.
¾Be sure to use an outlet with an earth terminal and use the terminal correctly. Otherwise,
electrical shock or fire may occur.
¾Follow the instructions below when handling the power cable.
oDo not modify the cable.
oDo not put heavy objects on the cable.
oDo not bend, twist or pull the cable.
oDo not wire the cable near equipment that generates heat.
¾Follow the instructions below when handling the power plug. Otherwise, fire may occur.
oWipe away dust and any other residue before inserting the plug.
oEnsure that the plug is firmly inserted as far as it can go.
¾When handling the foot switch, be aware of the following:
oDo not place anything heavy on the foot switch.
oDo not bend the cable of the foot switch with force and do not pull.
oDo not place the foot switch near thermal devices.
¾When handling ink cassettes, be careful that ink does not get in your eyes or on your skin.
However, if this happens, flush immediately with water and wash skin with soap. Otherwise, your
eyes may become slightly congested or inflamed. If you feel discomfort, consult a doctor
immediately.
¾Do not disassemble ink cassettes. Otherwise, ink may get in your eyes or on your skin.
¾Be careful not to pinch your fingers when opening and closing the cover of the ink compartment.
¾Be careful not to pinch your fingers when opening and closing the front cover.
¾Follow the instructions below when connecting the network interface cable. Otherwise, electrical
shock or fire may occur.
oDo not touch the connector.
oDo not connect the network cable connector that has not the same specifications to the
interface board.
¾When cutting the roll media, be careful of the following. Incorrect handling can result in injury to
the hands and fingers from the razor blade.
oWhen holding the media, do not place fingers over the media cut groove.
oMove the razor blade slowly along the media cutting groove.
¾Do not use thinner, benzene, alcohol or other active agents. Doing so may result in damage or
paint peeling from the casing.
¾Be careful not to spill water inside the printer. Doing so may result in a short circuit.
¾Be careful not to touch the heaters during or after operation. Doing so may result in burns.
¾Only use Eco Solvent Ink and appropriate cleaning liquid.
¾Never open the covers fixed with screws, except the left cover. Doing so may result in electrical
shock or a malfunctioning of the printer.
¾Do not touch the cutter blade. Doing so may result in bodily injury.
¾Do not cut hard objects or drop the cutter. Doing so may damage or chip the cutter blade.
¾Do not bend or pull the waste fluid tube. Doing so may cause that the waste fluid will leak out and
malfunction of the product.
¾Do not touch the cleaning wiper or the head cap unit with bear hands. Use a dust free cloth and
gloves to clean.
¾Do not tilt the printer, stand it against a wall or turn it upside down. Doing so may cause ink to
leak inside the printer. Movement after transport is also not covered by the warranty.
¾When installing options, do not touch the elements on the circuit board. The elements on the
boards can be very hot and can cause burns.

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¾Have four or more people unpack and assemble the printer.
¾When lifting the printer out of the packing box, be sure to remove the vinyl cover first, and then
grab the holding grips on the sides of the printer. Lifting the printer with the vinyl cover on may
cause your hands to slip and drop or damage the printer.
¾Have two or more people transport the printer.
¾Ensure that the plug has been disconnected from the power socket when will not be used for a
long time.
¾Earth wires must be connected to wires or terminals that fulfill the conditions below.
oEarth terminals of power sockets
oEarth wires with copper morsel that is at least 650 mm under the ground
¾Earth wires must be connected to wires or terminals that fulfill the conditions below.
¾Keep the printer horizontal during transportation.
¾Be sure to do the following before attaching options.
oTurn the printer off.
oUnplug the power cord from the socket.
oUnplug cables connected to the printer. Otherwise, damage to the printer or your computer
may occur.
oRemove electrostatic charge from your clothes and body by touching the metal parts of the
printer.
oElectronic components such as the memory may malfunction if exposed to an electrostatic
charge.
¾The equipment you bought, has required the extraction and use of natural resources for its
production. It may content hazardous substances for the health and the environment.
In order to avoid the dissemination of those substances in our environment and to diminish the
pressure on the natural resources, we encourage you to use the appropriate take-back system.
Those systems will re-use or recycle most of the materials of your end life equipment in a sound
way.
If you need more information on the collection, re-use and recycling systems, please contact your
local or regional waste administration.

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1.4 WARNING LABELS
The handling, attachment locations, and types of warning labels are explained below.
Warning labels are attached on areas which require attention. Read and understand the positions and
contents thoroughly before performing your work.
1.4.1 Handling the warning labels
Be sure to note the following when handling the labels.
Notes :
•Make sure that all labels can be recognized. If text or illustrations cannot be clearly
seen, either clean or replace the label.
•When cleaning labels, use a cloth with water or neutral detergent. Do not use a
solvent or gasoline.
•If a warning label is damaged, lost or cannot be recognized, replace the label.
When replacing warning labels, contact your local Océ representative.
1.4.2 Locations and types of warning labels
The locations of warning labels are shown below.
1.4.2.1 Location and types of warning labels on front part.

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No. Type
1
2
3
4
5

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1.4.2.2 Location and types of warning labels on back part.
No. Type
3 CAUTION

THIS UNIT HAS TWO POWER SUPPLY CORDS, WHEN WiNDING

UNIT IS PROVIDED. TO REDUCE THE RISK OF ELECTRICAL

SHOCK, DISCONNECT ALL POWER SUPPLY CORDS
BEFORE SERVICING.
4

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1.5 MAINTENANCE AND OPERATION LABELS
1.6 LABELS IN FUNCTION OF TRANSPORTATION
Nr. Description
1 BEFORE powering on printer,
REMOVE dummy cartridges.

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2 PRODUCT OVERVIEW
2.1 Introduction…………………………………………………........16
2.2 Features.................................................................................16
2.3 Part names and functions ......................................................17
2.3.1 Front 17
2.3.2 Connections on the back 18
2.3.3 Position and function of the heating elements 19
2.3.4 Operation panel 20
2.3.4.1 Operation keys.........................................................................20
2.3.4.2 LCD monitor and status lamps ................................................21
2.4 Printer status..........................................................................22
2.4.1 Normal 22
2.4.2 Setup menu display 22
2.4.3 Changing the printer status 23
2.4.3.1 Changing the status from normal to the setting menu display.23
2.4.3.2 Changing the status from the setting menu display to normal.23

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2.1 INTRODUCTION
This chapter explains the features, part names, and functions of the printer.
2.2 FEATURES
The features of the printer are explained below.
(1) High speed output
The 2 models of the CS9000 Eco-Solvent series feature new print heads and achieve high speed printing.
They also offer printing widths up to 1643 mm with a CS9065 Eco-Solvent printer (65 inch) and 2250 mm
with CS9090 Eco-Solvent printer.
Machine Media Width Printing Width
CS 9065 1653 mm 1643 mm
CS 9090 2280 mm 2250 mm
(2) Wide variety of compatible media
The head height can be adapted to various media thicknesses from 0.08 up to 1.1 mm.
(3) Eco-Solvent compatibility
The ink comes in safe and easy-to-use 220 ml ink cassettes. With the Océ CS9000 Eco-Solvent series, the
new Océ IJC930 Eco-Solvent CMYK ink set is introduced.
(4) Effective usage of media
A JOG feature is provided allowing the user to set the printing position. Because printing can be performed
on media on which there has already been printed, excess space can be used effectively.
(5) RIP
Software Starter Pack included in-the-box. (To be defined with the order.)

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2.3 PART NAMES AND FUNCTIONS
Part names and functions are explained below.
2.3.1 Front
No Name Function
1 Heater plate Supports and heats the media during printing.
2 Front cover Keeps the operator safe from the drive parts of the printer while it is
operating. Only open and/or close the cover to perform following
operations:
•Media setting and replacement
•Cutter blade replacement
•Cleaning the cleaning wiper
3 Carriage Drives and holds the print heads.
4 Operation panel To control the printer.
5 Ink compartment cover Covers the ink compartment.
6 Stand Carries the main body.
7 Waste bottle assembly Collects the waste fluid.
8 Winder Rolls up the roll media.
9 Front tension system Keeps the media under tension.
10 Left maintenance covers. Covers the maintenance areas.

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2.3.2 Connections on the back
No Connection
1 Ethernet connector
2 Card reader slot
3 Smartchip label
4 HardDisk bracket cover
5 Centronics connector
6 Foot switch connector
7 Power inlet
8 Environmental label
9 DB-25 connector
10 ID label

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2.3.3 Position and function of the heating elements
Heater element Temperature Function
Pre-heater (Heater A) 20 – 50°C →To open the pores to make the media more
receptive for eco solvent ink.
Fixer (Heater B) 20 – 70°C →To establish optimum fixation onto the media
(coated and uncoated).
→Optimizes the dot gain control.
Post-Fixer (Heater C) 20 – 70°C →The post-fixer finalizes the fixation process and
helps to make the prints touch-dry.
Dryer (Heater D) 20 – 50°C →The dryer completes the drying for compatibility
with the take-up in combination with higher output
speeds.
→Stickiness of printed banner materials is improved.
There have been a number of requests from the field, asking the heaters to be on by default for a few user
settings. This has now been implemented as follows:
1) For user 1 and user 8 default settings are as follows:
a. Pre heater A: 50°C
b. Fixer B: 55°C
c. Post Fixer C: 50°C
d. Dryer D: 50°C
2) For users 2 Î7, by default the heaters are still OFF.
Note :
•Please note some RIP software do not allow selection of the user from software
side. In some cases, however, user 8 has been automatically activated.

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2.3.4 Operation panel
The operation panel is used to set operational conditions, display the status of the printer, and set other
functions.
The names and functions of the operation keys and status lamps are explained below.
2.3.4.1 Operation keys
No. Name Normal Setup menu display
1 [POWER] key Turns the printer on and off. Turns the printer on and off.
2 [F1] key Executes the function assigned to F1. Executes the function assigned to F1.
3 [F2] key Executes the function assigned to F2. Executes the function assigned to F2.
4 [F3] key Executes the function assigned to F3. Executes the function assigned to F3.
5 [F4] key Executes the function assigned to F4. Executes the function assigned to F4.
6 [MENU ↑] key Changes the LCD monitor display to
the setup menu status.
Changes the menu in reverse order.
7 [MENU ↓] key Changes the LCD monitor display to
setup menu status.
Changes the menu in forward order.
8 [ENTER] key Displays the print mode currently set. Determines the new parameter value and
changes the LCD monitor display to the
next menu. Sets the parameter value and
changes the LCD monitor display to the
next menu.
9 [CANCEL] key - Cancels the new parameter value and
changes the LCD monitor display to the
previous menu. Clears the parameter
value and changes the LCD monitor display
to the previous menu.