YANGDONG SERIES Y85 Manual

~®
SERIES
Y85
DIESEL
ENGINE
OPERATION
&
MAINTENANCE
MANUAL
YANGDONG
co.,
LTD.
THE
PEOPLE'S
REPUBLIC
OF
CHINA

FOREWORD
Series Y85 multi-cylinder diesel eneines
are
ideal
power
units for Iieht vehicle,
aeromotor,small
tractor,air
conditioner
in
bus,eenerator
set
and
eneineerine
machinery.
The
normal
and
reliable operation
and
lone service life
of
the
eneine depend
not
only
on the
manufacturine
Quality,but also on
the
reasonable operation
and
correct
maintenance.
In
order
to provide the detailed description
and
instruction
of
this eneine
for
operators
to manipulate it correctly
in
short
time,we offer this
manual
which briefly
describes
the
performance
of
series Y85 diesel eneines to
operators,maintenance
workers
and
relevant maneers.
Since the construction
of
this ene:ine is subiect to frequent
improvement
and
development
durine
production
and
practice,it
is
possible
that
the eneine supplied
is
somewhere
not
exactly the same as one described herein.Please pay attention to
that
when
readine
the manual.

Warning Notice
1.[t IS strictly forbidden to use inferior
and
dirty diesel fuel
or
lube oil. Please choose
to use fuel
and
lube oil with stipulated
number
accordin2 to
the
instruction.
2Jt
is
strictly forbidden to leak
out
from afl intake system(air filters,pipelines
and
connectill2 components).
3.lt
is
strictly forbidden to have
hard
water(well
water
or
soprin2
water)as
coolin2
water,lf
necessary to apply the hard(water),soften it first.
4.!t
is
strictly forbidden to
start
under
the
circumstances
of
lack
of
lube oil
or
water.
S.lt
is
.trictly forbidden to operate
at
overload
or
under
other
conditions a2ainst the
rules.
6.1t
is
strictly forbidde to re2ulate the fuel iniection
pump
at
will.
7.1t
is
strictly forbidden to chan2e the
diameter
of
the pulley.
8.To control the
startin2
time(less than IS seconds)
and
the
startin2
i'lterval
(more
than
2minutes) strictly.
9.
It's
amust to maintain the diesel en2ine techanically
in
the allotted time.
lO.Unskilled workers
are
not allowed to dismantle
and
assemble
the
en2ine
and
its
spare
parts.

CONTENTS
I.Configuration and Installation Dimensions
of
Model YND485Q Diesel Engine I
II.
Confi,lluration and Installation Dimensions
of
Model Y485 and YDI485 Diesel Engine
II
Ill. Confi,lluration and Installation Dimensions
of
Model Y385 Diesel Engine'" III
N.
Perfomlance Curves
of
Model YND485Q Diesel Engine N
V . Performance Curves
of
Model YD1485 Diesel
Engine··········
..
· V
VI.
Performance Curves
of
Model Y485 Diesel
Engine'"
VI
VII.
Performance Curves
of
Model Y385 Diesel Engine
VII
SECTION 1. DIESEL ENGINE SPECIFICATIONS AND
TECHNICAL DATA .
I . Specifications
of
diesel engines ,
1-1
II .Specifications
of
the main accessories 1-2
1II
.Main technical data
of
diesel engines .. 1-3
IV
.Fit clearance and wear limit
of
main parts
1-
4
SECTION 2. OPERATION
I . Fuel oil,lube oil and cooling water
2-1
II
.Preparation before starting 2-2
III .Starting 2-2
IV
.Operating .2-3
V . Stopping 2-3
SECTION 3.
MAl
TENANCE
I . Routine maintenance .
3-1
II
.Maintenance after every ]00 accumulated operating hours
3-1
II1
.Maintenance after every 500 accumulated operating
hours'"
,. 3-2
IV
.Preservation and
storag~
of
engine ,3-3
SECTION
4.
ENGINE ADJUSTMENT
I . Adj
~stment
of
valve lash
..
4-1
II
.Adjustment
of
injection timing
..
4-1
III .Adjustment
of
injector 4-2
N.Adjustment
of
lube oil
pressure'"
4-4

v .Adjustment
of
injection pump 4-4
VI
.Adjustment
of
decompression
ann
lash
"'4-4
SECTION 5. CONSTRUCTION
OF'
DIESEL ENGINE
I . Cylinder head
5-1
II .Cylinder block 5-2
ill
.Piston and connecting
rod·········
5-3
IV
.Crankshaft and flywheel ..·..
····
5-5
V . Camshaft5-5
VI
.Gear transmission system 5-6
vn.
Fuel and governing system 5-7
Vill
.Lubricating system 5-8
IX
.Cooling system 5-10
X.
Electric
system·········
5-11
SECTION 6. FAULTS AND REMEDIES
FOR
DIESELENGINE
I . Hard or refuse to start ... 6-1
II .Power
insufficiency······
6-1
III .Smoking exhaust 6-2
IV
.Knocking noise
in
engine 6-2
V . Lube oil
i~sufficiency
or
no pressure··
..
·
..
···
..·6-2
VI
.Overheating
of
engine ..
····
6-3
VII
.Engine running-away'" 6-3

190
194
•
oc.L.I"\<Ou"'IO
C'4...#"r-C7'~
View
B
!cylinder
block)
A~
~~~~~Ct
~
~
~
C>
~
View
A
(cylinder
block)
510
160
697
~II/IIII~~~£
~jj
..
t¥jill
Y"l==n
~II
~l=fMMWI
~
~
I
a.;
~
IBI
I!
.....
I,
Configuration
and
Installation
Dimensions
of
Model
YND48SQ
Diesel
Engine
o
I-
;g
....
'""'
1
~
""
""
...
Dimensions
of
water
inlet
and
outlet
1:1
'""'
'""'
0
~ ~
~j
I< / / / / <<9
""
~ ~
~
~
....
........
'""'
'""' '""'
E
~ ~
~
u... u...
~
~
~
~
~
~
~!
I7777
71
Exhaust
outlet
centerline
1:2
~60
o
I
o
Installation
dimensions
of
engine
base
foot
1:10
430
. I
~I
-
[~nkshaft
cerrter~~
i
~
!UTI I
I
11-Hl0
Evenly
distrubuted
Connecting
dimensions
of
flywheel
afld
Its
housing

o
>--
~
...
~
~
~
co
,.,
...
View
A
Icylinder
bloCkl
--
View
B
Icylinder
blockl
Di~ensicns
of
water
inlet
)01
~~~~~NCI
ClN~~~~V'"!
S?-~
1-M10
::;
;
j
~
J
~I
17
/ / 7
7J
co
~
~
-r
, =
~
...
189
Exhaust
outlet
centerline
11
¢60
494
65
190
,,,~---~~~I
~
Inslallaf,on
dimensIOns
of
engine
base
foot
1.10
o
{
oI
s
[rankS
haft
centerli!}L
i
~
,.,
....
4-¢11
rI
12-M10
Evenly
distrubuled
5805
5637
681
[onneding
d:"lenslons
of
flywheel
and
its
houslrg
15'
=
....
,.,
..
=::I
ll.
Configuration
and
Ins
t
allation
Dimensions
of
Model
Y
485,
YD
1
485
Diesel
Engine

190
I
1S'
---
s
Comcctirg
dmcnsions
of
Ir,whecI
and
ns
houshg
•
supply
be<;m'9
60200
according
locuslomer's
~
roquosl.ThcdlSforcc \
~
Wlweenlhe
ouIcrend
~
foee
at
the
bearing
10
lhat
of
the
ftywheells
62.
376
587
Instol1otbn
dmcnsions
of
erghe bose
fool
+Oonkshafl
cenI<Yfhe
-----------
~.
324.5
~
I
65
,117
...J!!S..
242
340
494
189
74
5"
I-"
l/eN
A
Icythdcr
bIodcl
~~
¥'eN
B
IcyII-dcr
bIodcl
~
Oinensbns
at
wdlef
inlcl/outIct
~I·rq,
r·
III.
Configuration and Installation Dimensions of Model Y385 Diesel Engine

Tr
('t
)
550
500
450
Ne
(kW)
35
30
25
20
15
ge
(g/kw
•h)
255
250
245
~40
235
R
,,
Tr
-
~
--
~
---
.--
~
"...
--
-
........
-
.......
......
~
~
l/
.....
r---...
/
Ne
I--'
,......
.-
--
..-
I..---"
~
........
".,..
~
...
~
"-
ge
:.,.....-
~
"'-
--
...-
-
~
1200 1400 1600
1800
2000
2200
2400 2600 2800
3000
IV, Performance Curver of Model YND48SQ Diesel Engine
N
R
(BOSch)
35
25
Me
(N •m)
125
120
115
110

30J
Ne
(kw)
25
20
260
ge
(g/kw
•h)
250
240
230
220
.l!
~
~
..-/'
/
---
./
v
~
~
--
L-
V"'"'
VV
/
'/
v
~
-
~
Ji-
,,-
~
./
~
~
.........
.............
r--
./"
i'..: "
""
-
..,.,/
ge
:/
.........
V-
./
.............
..............
J'
/
.........
-
t
550
Tr
('C
)
500
450
120
Me
(N
•
m)
110
105
100
95
1000
1200
1400
1600
1800
2000 2200
2400
2600
2800
3000 3200
n(r/min)
V.
Performance Curves of Model YD,485 Diesel Engine
v

Tr
('t:
)
600
500
400
Ne
(kw)
32
28
24
20
16
12
ge
(g/kw
•
h)
280
270
260
R-
--....
-r---
r-
Tr
--
--
---
I--'
-
I--'
M..;
f-
-......
.....-
..-
.............
-
I---
~
Ne
.....-
~
--
V-
/'
/
./
/V
,
/
---
r-- ge ---
-
1000 1200
1400
1600 1800 2000 2400 2600
n(r/min)
VI.
Performance Curves of Model Y485 Diesel Engine
Vl
R
(BOSch)
4
3
2
Me
(N •
m)
120
110
100

R
(BOSch)
4
3
2
1
Me
(Nom)
90
80
70
ge
(g/kw'
h)
280
270
260
R
-.
"
'"
-
Tr
~
"".,.-
--
~
Ne
~
,.,.-
---
r--
~
--
1-
--
-..
---
I
~
.---
l"...o-"
~
-
~
~
V
V
./
,/
~
I'
~
.....
.......
VII""
--....
r--.
ge
~
..
V"
--
Tr
('C )
600
500
400
Ne
(kw)
21
19
17
15
13
11
9
1100 1300 1500 1700 1900 2100 2300 2500
2600n(r/min)
VII
.Performance Curves
of
Model
Y385
Diesel Engine
vlI

SECTION
1.
DIESEL ENGINE SPECIFICATIONS AND
TECHNiCAL
DATA
I.
Specit1cations
of
Diesel
EnJdnes
(see Table
1)
Table 1
2.156
~247
U
IU
1
I.
687
X
494
X
623
- --
---
J -
__
=-~95-
---
~248.9
195
YD
I
485
YND485
'1----
-
---
----
.
Vertical,
water-cooling,
four
stroke.
direct
injection
chamber
I _ _
__
_
__
4
----'-------
--
2.043
85
2.72
Counterclockwise
~267.9
687X494X61O
1
I
_
Forced
water
Cooling
Electric
190
--I
1-3-4-2
-----.----
-
----
116.6(12ht=
26-32
27-33
1
29.4-36
-'
~1l00.
2400-3000-
2600:.3200
--
=
2~32.00
3
_t
~82.9
_
~
112__
~
108.3
~
IL8.2=--_
~278.81
(with
fan)
j -
Y3!S__
_Y385U
Y4~
_
Vertical.
water-cooling,
four-stroke,
vortex
--I
---
-
587X494X610
165
Model
Type
.1--
,_
__
Nunlber
of
0E!!d~rs
i _ _
_,
_ _
_-=-3
__
Borei~l~
Stro~i1!@t
J
__
__
_
•.
__
. _ ._9!!-
__
~
__
__
_
Compres~i.9n_ratio
j_
___ __
__
_ _ _
22
Tf)tal
dispiacemenl(L)
:
1.532
,
Firing
order
-
-r
-
--
0.
--
-
~2-
._--
-
-t
-
-----
--
Z
I_Rate~w~\y)___
19l:~
_~!~d
speed_Crfuli!!l
r
21QQ.-
3~
___
Ma\.to~.~)
....
_.
~84
Min.specific
fuel
consumption
1
~267
9
__
~t
fuilload~~~.h)
I _
'"
•
Specific
lube
oil
consumption(g/kw.h)
-Ap-~~~~~;o~~I~~~x~~rrfn~~S
(llil-h
~-O~~-/~~-'
~e)
l.l~~J-1
-}~~J_l
~4~J
1_14±~
I~ilhl-~;-:-~-\ice-)
1)~~I-}~-~-1
~)i~-with-l~-Jv~;~~~ce)Df&J
-1
(wi~i~j::C;~~ice)l
)~~J
_Injection
Pressure
~
..
__
_ _ _
__.
13.2±0.5
__
!
12:.6
_
Direction
of
crankshaft
rotation
(facing
to
flywheel)
Cooling
method
Starting
metho~
_ _
Net
mass(~g)
Overall
dimensions
LXWXH)(mm

II
.Specification
of
Main Accessories(see Table 2)
Table
:.
QDI315A,
D138Y
,ozzkset
,-
Designation
Water
pump
Fuel
injection
pump
Starting
motor
Air
filter
Lube
pump
r
I
I
I
-,
3
2
4
5
6
8
9
1--_
__
3cification
_
---
---
_
I
_Y385
J .
Y385T.
-.:
.Y
485
_1
YD
l
485
YN0485Q
Type!
I
pump
I
,BQ
or
IW
pump
I
BQ
pump
Govemor
~
~.-
~
:1\1l'so.e~,
m~c~~n~C~!5;;;t~fugal
-,
Plunger
diam~~l1lmLL
_.
_ _ _._7
-I
__
7}
:.~Z
_
,-
__
7.~
I
Fuel
delivery
pump
I__
Sjngle.ac!~ngyis!on
~p~_
Model
P21
PF68509
,
Single-hole,
Pmtle-typc
.zS4SI
ZCK
1548423
ZCK
\j4S42S
_L-.__
__
_ _ _
.,.-
_
Fuel
I
Diameter
of
Nozzle
~
4.lI>0.23
I
4·
lI>
0.25
injector
hole(mm)
I
~--
---,------
-----
-;
- -
----
-~-
!
Injection
pressure(Mpa)
I
13.2
±
0.5
!
19.6+
01
--.
--
--+
-------- .
-.
----'-.--
--
I
_
:!ype
L ,
l~o~r__
__
__
_J _
G~!
_
_
~pe~dlr/mi'!L~_I300
__
--L
1800.____
2748
Capacity(lJmin)! c
18
I
30
22.4
- - . -r---
----
----l.
- -
--
---
Pressure(Kpa)
0.4
__
.
__
L . _
Type:
Centrifugal,
volute,
single-suction
- - -
-r---
- --
--
-.
-----
- --J -
--
Spee.d(r/min2
_
__
. .
__
3090_
_ _ _ _
__
_ , _
4QOO
c~pa3~~;mj~-t--T-
__
~-
-
8f~-
_~=
_
=-=.~~~],
1:0
Type
I
Series
DC
motor
-
---
Model
QDI322C.QDI315A,Dl38Y
-
---_.-
-
Voltage(V)
12
- - - ----+
--
- - -
--,---
--
!ower(~WL
_+
__I:!
or
2.~
__
L . _
~5
_ _ _ '
__
Typ~
_-+~
Silic~3.ctif)'ingshunt~~am~
_
Model
I
JFt1
Dynamo
- - t -
--
---
---.-
--
---.
Power(W)
__
I
~~O
Voltage(V)
I
14
Typ;--
-r- - - '---·Sl;;-gle
stage,
papert:lem~~-t
--------
7I
Fuel
filter
,-Model T-
---
--
---
'C0506A
-----
--
--
--t
-
--1------··
--------
-----
-.
Lube
oil
I _
Type
__'
+.__ _
Si~~e
sta~e,
paper
el~~~t
_ _ _ _
filter
Model
L
J07Q~
_I _
J08~0!J
__
Type
Single
stage,
paper
element
_
M~~I
-=---=L
__
_=--=
~
!.13I7A'
--~
-
~
I_
I0
Electrothermic
I
Type
Shrouded
I
plug
-Model
1---
- -
10=12--=-65
---
I
NO
accessory
1-2

t~
620
t~
600
t~
550
~
100
III.Main technical Data
of
Diesel Ene:ine
I.
Valve lash(mm)
Intake valve(cold)
0.20-
0.25
Exhaust valve(cold) 0
..
25-
0.30
2.
sinkage ofvalve(mm)
0.7-
0.9
3.Torque limits
of
main bolts and nuts(l\J'
m)
Cylinder head bolts
150-
170(Y385,Y385T,Y485)
Main bearing cap bolts
175-
195
(YDI485.YND485Q)
Connecting rod bolts
110-
130;140-160(YND485Q)
Flywheel bolts
50~
60;70-80(YND485Q)
4.Temperature and pressure limits
60-70
(I
)Exhaust temperatureCC )
n~
3200rpm
3200rpm>n>2600rpm
n~
2600rpm
(2)Lube oil temperatureCC )
(3)Lube oil pressure(Mpa)
At
normal operation
At min. Steady Speed
5.Governor Characteristics
Min. idling steady Speed
Steady regulation
0.2-
0.4
~
0.05
~
900rpm
5%
-10%
1-3

IV
.Fit Clearance and Wear Limit
of
Main Prts(see Table
3)
Table 3
Designation IAs!'enbly limit Wear limit
(10m) (10m)
0.20
0.10
0.20
0040
I
-----~--
......
;0.040·0.105
~~
-
---
0.025-0.044
i
I
-
-T
--
-
--
I0.100-0.155
--------1--
-------t-
the Ist ring and its groove 0.060-0.092
-
-;--
_._--
2 IPiston pin and connecting rod small end bushing
-3-
1
Pi:t~n
~ki~
an;cy~nde;li':--
----
-
----
-
__
I
~
_
I
4Side clearance between
1iConnecting rod journal and connecting rod bushing
__
-I _
,
5Side clearance between the
2nd
ring its groove 0.040-0.072 0.18
6ISide clearance between the oil scraper ring and
it<;
groove
'0.030-0.067
0.18_
7Gap
of
the 1st ring
--l- -
--
--
-
8I
Gap
of
the
2nd
ring and oil scraper ring
I _
9ICrankshaft main journal and main bearing
:0.300-0,450 :.60
__
L._
.
I-
,
!0.25-0.450 2.20
- -
-j-
---
-
-,---
o070-0.139 0.25
10 ICamshaft journal and bushing 0.05.0-0.100
--
.--
---~~
,0.18
11
IIdle gear shaftjournal and bushing
-j---
---------
I0.025-0.075
-,-
. "
..
_
__..1_
0.18
0.15
0.20
0.15
12
Intake valve stem and valve guide 0.025-0.069
-1-;-1
Exhaust
v:~e
stem and valve guide -
------
- - - : 0.040-0.077 I
~to~ker
:rm
shaft and bushing
---
--
- -
--
--
,-
0.02~-0.071
!-
I
- - -
--
---
--
--
- _
..
--r--- - - -
IJ
15
Axial clearance
of
crankshaft 0.075-0.265 I
.__
_
__
_ _ I _ _
16 Axial clearance
of
camshaft 0.050-0.220
L.......-!-----
_
1-4

SECTION2. OPERATION
J • Fuel Oil
,Lube
Oil
and
Coolin2
Water
I.Fuel oil
Users can select the proper grade
of
fuel oil accrding to the local ambient temperature.
In
the general area
in
China,the grade
of
fuel oil
is
according to the standard GB252 light diesel
fuel.Use grade "0" light diesel fuel in summer, while in winter. use grade
"-
10" light diesel
fuel.Before being filled into the engine fuel tank,the diesel fuel must be settled for along period
(normally at least
48
h).Then draw out the upper part.The fuel should be filterd by silk cloth
while filling it into the engine fuel
tankJt
will extend service life
of
injectors and injection
pumps by using the well settle diesel fuel.
2.Lube oil
In
the general area in China.users can select the proper grade according to
GB/Tl1122
Lube Oil
of
Diesel Engine.Use grade CD40 lube oil in summer,while in winter use grade CD30
lube oil.When being filled into the engine oiJ.tank,the oil should be filtered by screen.
J.Cooling water
It
is
recommended to use soft water such as rain water,city tap water,or clean river water for
engine cooling.Well water
or
tap water from well water could not be used. Cooling water
containing too much minerals will form water scaJi
in
an engine cooling system,affecting the
engine cooling efficiency and giving rise to engine troubles.
Hard water(well
or
spring water,etc.) should be softened before being lIsed.There are two
softening methods;
(I
)Boiling up the hard water;
(2)Adding 20g caustic soda (sodium hydroxide) to each 30L hard water to make up a
solution.
When the engine operates in cold weather where the cooling water
is
liable to freeze,anti -
freezer can be added to the cooling water to prevent it from freezing. Glycol
or
alcohol aqueous
solution
is
most ordin!iry.
If
it
is
difficult to start the engine under lower ambient temperature, heat the water to about
80·C before filling it into the cooling system.
2-1

II.Preparation befor Starting
I.Check the tightness an dreliability of all connecting parb.Ch':'ck
("(
ntp,l levers (speed
control lever
and
stopping lever)
to
see vvhether they can
be
m0ved fredy.
2.Rotat.: the
eranbhaft
severalturns.lJe sure that all movi.,g
part~
move frflely.
3.Check the oil level
in
the oil sump and injPction pump
tv
sec whether it
i.~
kt'pt v,ithin
two
marks on the Jipsticks.Make surf' that the fuei tank
nU:l
sufLcif'nt fuel
:1nd
lila,
the flld pipelIne£'
are unblocked.
4.0pen
the fuel tank cock.Check whether there is :ur
HI
the fuel
..
;tcndf
necessary
10fJ~en
the vent screws on the fuel filter and injection pump.opt-raie the prillling Tump
on
the
fud
delivery
pump
by
hand until the fuel
flows
out
of
these screws
wit}lOut
Lubblc5,al1l1
retighten the
vent screws.Mter that,loosen the union nuts of injection pipt:s on the init'ctors and rotalt, the
crankdhaft
to
bleed
air
from injection pipes,then reLighten thf' union nut".Check all
fittin~"
,)f
the
fuel system
to
see whether there is any leakage at all joints.
5.Check the radiator
to
see whether it is filled fuliy with
Wl'ltcr
Clnd
whetlwr there
lS
any
leakdge
at
all ioints.
6.Check the accessories to see whether they are firmly and reliably
vmn~ct
-ed.Check
the
eleetrical system to see whether the battery is fully charged,all
wiring:>
an: correct amI all
connections are tigh·tened.
7.Check the clutch to see whether it ha. wsengaged.
ill. Starting
l.Set the speed control lever
at
the middle speed position.
2.Turn the ignition switch
to
"preheating" position
to
heat the e1ectrothermi,; plug for
20-
30s.
3.Tum the ignition switch
to
"on"position.Press the starting' button to start the engine.Jf it
fails
to
start,release the button immediately.Wait 2minutes 3minutes.before starting the engine
again.If the engine fails
to
start after 3attempts,cher:k the cause and remedy
Lh~·
fault.
4.As soon as the engine has
been
started,release the press button immcdiute-ly.Then turn the
ignition switch
to
another position
to
charge the hattery.At the same time move the fuel control
lever until the engine runs at iuling speed.Check the
op-eration
condition uf the engine
to
see
whether there is any abnormal noise.Especiallypay close attention
to
the
reading., of oil pressure
gauge,which should be within specified pressure limits.Then warm tle eng
we
up
with
enpne
specd gradually
in-creasing
to
1800-2000r
/min
2-2

IV. Operating
l.Do not load the engine until the cooling water temperature is over
50"C
and the lube oil
temperature is over
40"C.
The engine should not
be
operated undrer rated operated under rated
output before the outlet water temperature reaches approximately
80"C.
2.Increase or decrase the engine load and speed gradually and evenly.In normal case,do not
load and unloa,d the engine suddenly.
3.During operation,observe the gauges on the instument panel frequently where the readings
should be within the specified limits.Pay close allention
to
the exhaust gas color
and
the
operating noise.If there is any fault,stop the engine alld inspect it.
V.
Stopping
l.Before stopping,tllke off the load and reduce the engine speed gradually.Let it run
at
idling
speed for a
few
minutes.Do not stop engine until the outlet water
temper-ature
falls to below
70"C.
2.After stopping
th~
engine, the ignition switch should be turned to the middle position,
3.In winter,when ambient temperature falls
to
bt>llow
5"C
,after the engine stops
and
the
cooling water temperature falls
to
below
60"C
,open all drain e,ocks on the cylinder block and
radiator
to
drain off all water remnant within tht: cooling system,in order
to
avoid damages of
parts
due
to
freezing.If anti -freezer is added to the cooling water,it is not necessary to drain
off.
2-3

SECTION 3. MAINTENANCE
For reliable engine operation with less wear and longer service life,all
mainte-nance
work'
must be carried out as follows.
I . Routine Maintenance
1.
Check the oil level in the oil sump and it should be between
two
marks on the dipstick
and near the upper one.For anew engine or the engine
reu::;ed
after stopping for along period,the
lube oil must be filled
to
the upper mark,and operate the engine at lower speed for S-lOmin,then
stop the engine and measure the lube oil level once again.
2. Check the cooling water level in the radiator.
3.Check the lube oil level in ·the governor of the injection pump,replenish the oil
to
the
specified level if needed.
4.Eliminate oil,water and gas leakags of the engine.
S.Check tightness and correctness of all components attached
to
the engine.
6.Check tightness and reliability of engine foundation bolts and the connection between the
engine and the dirven machinery.
7.Keep the engine clean.Oil,water and dust gathered on the engine surface should be wiped
away with adry rag or cloth dipped in
gasoli~e.Especially
keep the electric equipment clean and
dry and clean out the dust on the fins of the radiator.
8.FOl
the new engine,after
SOh
trial running,renew the lube oil in the oil sump,fuel injection
pump and governor,and flush the oil filter element,oil sump
and'
oil strainer.
9.Promptly eliminate the troubles and faults found.
n.Maintenance after Every lOOAccumulated Operating Hours
Besides the "routine maintenance" work,and the following items:
I.Renew the oil in the sump.
2.Clean the oil filter or renew
tht
paper element if necessary.
3.Clean the fuel filter or renew the paper element if necessary.(It may as well be replaced
after every
200
accumulated operating hours.)
4.Clean the oil filter or renew the paper element if necessary.
S.Clean the valve lashes, reddjust them according
to
the reeommended procedure
if
necessary.
3-1
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