Yard Works 060-3824-8 User manual

Electric Log Splitter
model number 060-3824-8 | contact us: 1.866.523.5218
IMPORTANT:
Read and follow all safety rules and operating
instructions before using this product.
Instruction
Manual

2
model number 060-3824-8 | contact us: 1.866.523.5218
Table of ContentsSpecifications
Specifications 2
Know Your Log Splitter 3
Exploded View 5
Parts List 6
Operation 8
Maintenance 11
Troubleshooting 13
Safety Warnings, Instructions, and Symbols 14
Warranty 17
ELECTRIC LOG SPLITTER
Model Number 060-3824-8
Motor 120 V 60 Hz 15 A 2 1/2 HP
Log Capacity (Diameter) 12 1/2” (32 cm)
Log Capacity (Length) 20 1/2” (52 cm)
Splitting Force 6.5 tons
Hydraulic Pressure 2,610 PSI (18 MPa)
Hydraulic Oil Capacity 1.6 gal (6.3 L)
Overall Size
Length 42” (106.6 cm)
Width 11 5/32” (29 cm)
Height 20 3/16” (51.3 cm)
Weight 172 lb (78 kg)
The diameter of the log is indicative—a small log can be difficult to split when it
has knots or a particularly tough fibre. On the other hand, it may not be difficult to
split a log with regular fibres even if its diameter exceeds the maximum. Figures
indicated above are guidelines.

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model number 060-3824-8 | contact us: 1.866.523.5218
Know Your Log Splitter
1
10
11
9
8 7 6 45
2 3
1. Log pusher
2. Work table
3. Wedge
4. Support leg
5. Log retaining plates
6. Motor
7. Switch
8. Pushbutton box
9. Wheels (for minor
moving ONLY)
10. Hydraulic control
lever
11. Control lever guard
12. Bleed screw
13. Oil drain bolt with
dipstick
14. Maximum pressure
limiting screw
12
13
.
Bolt the support leg to the log splitter, lift the log splitter by the handles at both ends, and place
it on a stable, flat, and level work surface that is 24 – 30'' (60 – 75 cm) high.
Familiarize yourself with the controls and features of this log splitter, as shown in the
illustrations.
14

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model number 060-3824-8 | contact us: 1.866.523.5218
Know Your Log Splitter
KNOW YOUR LOG SPLITTER
The safe use of this product requires an understanding of the information on
the product, this instruction manual as well as a knowledge of the project you
are attempting. Before use of this product, familiarize yourself with all operating
features and safety rules.
Before operating the log splitter, the bleed screw should be loosened until air can go in and
out of the oil tank easily. Airflow thru the bleed screw hole should be detectable while the log
splitter is in use.Before moving the log splitter, make sure the bleed screw is tightened to avoid
oil leaking from the unit.
MAXIMUM PRESSURE LIMITING SCREW
Maximum pressure was set before the log splitter left the factory, and the maximum pressure
limiting screw is sealed with glue to ensure the log splitter works under pressure of no more
than 7 tons. The setting was carried out by a qualified mechanic with professional instruments.
Unauthorized resetting will cause the hydraulic pump to fail to output enough splitting pressure,
or will RESULT IN SERIOUS INJURY AS WELL AS DAMAGE TO THE MACHINE .
!DO NOT ADJUST THE MAXIMUM PRESSURE LIMITING SCREW!
!
FAILURE TO LOOSEN THE BLEED SCREW WILL CAUSE THE SEALED
AIR IN THE HYDRAULIC SYSTEM TO BE COMPRESSED AFTER BEING
DECOMPRESSED. SUCH CONTINUOUS AIR COMPRESSION AND
DECOMPRESSION WILL DAMAGE THE HYDRAULIC SYSTEM’S SEALS,
CAUSING PERMANENT DAMAGE TO THE LOG SPLITTER.

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Exploded View
1 2
3 4 5 6 7 8 9 10
11 12 13 14
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
33 34 35
3736 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
646362616059 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79
101 102
103
80
E
A
B C D
81 82 83
100
9998979684 85 86 959487 88 89 90 91 92 93
54 55 56 57 58
31 32

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model number 060-3824-8 | contact us: 1.866.523.5218
Parts List
Item Description QTY
1 Nut 4
2 Snap washer 1
3 Washer 8
4 Valve rod 1
5 O-ring 1
6 Safety valve spring basis 1
7 O-ring 4
8 Safety valve spring 1
9 Safety valve core 1
10 Cylinder cover-left 1
11 Valve sleeve 1
12 O-ring 2
13 Safety valve core
adjusting spring 1
14 Adjusting spring basis 1
15 Stud 4
16 Cylinder 1
17 Piston 1
18 Piston ring 1
19 O-ring 1
20 Restoring spring 1
21 Circlip 1
22 Snap washer 1
23 O-ring 1
24 O-ring 2
25 O-ring 1
26 Bleed screw 1
27 Wear-resisting belt 1
28 O-ring 1
29 Piston seal 1
30 Piston rod weldment 1
Item Description QTY
31 Washer 2
32 Nut 2
33 Copper washer 4
34 Valve sleeve 1
35 O-ring 4
36 Screw 2
37 Steel ball 1
38 Valve 1
39 Valve rod restoring 1
40 O-ring 1
41 Valve base 1
42 Intake hose 1
43 Connection hose 1
44 Cylinder cover guard 1
45 Lever nut 1
46 Lever head 1
47 Lever 1
48 Carriage nut 3
49 Separating plate 1
50 Bolt 12
51 Washer 21
52 Body cover-right 1
53 Tube frame 1
54 Plastic insert-upper 1
55 Dipstick washer 1
56 Dipstick 1
57 Guard cover-right 1
58 Guard cover-left 1
59 Nut 2
60 Washer 2

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model number 060-3824-8 | contact us: 1.866.523.5218
Parts List
Item Description QTY
91 Gear 2
92 Pin 2
93 Gear housing plate 1
94 Motor support shoe-right 1
95 Motor cover 1
96 Motor support shoe-left 1
97 Seal 1
98 Motor assembly 1
99 Nut 1
100 Screw 1
101 Bolt with rubber feet 2
102 Nut 4
103 Instruction manual 1
Item Description QTY
61 Wheel 2
62 Wheel shaft frame 1
63 Nut 5
64 Nut 4
65 Hex bolt 1
66 Log pusher 1
67 Washer 4
68 Cross-headed screw 4
69 Body cover-left 1
70 Hex bolt 4
71 Cylinder cover-right 1
72 Drawing weldment 1
73 Plastic insert-lower 1
74 Thin nut 2
75 Spring washer 2
76 Support leg 1
77 Bolt 2
78 Handle 1
79 Sleeve 1
80 O-ring 2
81 O-ring 2
82 Gear shaft snap washer 2
83 Steel ball 1
84 Bolt 6
85 Spring washer 9
86 Bolt 3
87 Pump cover 1
88 Sleeve bearing 4
89 Gear shaft 1
90 Pin 1

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model number 060-3824-8 | contact us: 1.866.523.5218
Operation
OPERATING CONDITIONS
This log splitter is a home-use model. It is designed to operate in conditions no colder than -4°
F (-20° C). It can be stored or transported at temperatures between -13° and 130° F (between
-25° and 55° C).
ELECTRICAL REQUIREMENTS
Connect the main leads to a standard 120 V 10% (60 Hz 1 Hz) electrical supply that has
under-voltage, over-voltage, and over-current protection devices as well as a residual current
device (RCD) with a maximum residual current rated at 0.03 A.
Operator must be positioned at
the control end of the log splitter
(shown) when the log splitter is
being operated.
This log splitter is equipped with the
“ZHB” control system that requires
the user to operate it using both
hands. The left hand controls the
hydraulic control lever while the
right hand controls the pushbutton
switch. The log splitter will only
operate if both controls are used.
The log pusher only starts to return
to the starting position after both
hands release the controls.

9
model number 060-3824-8 | contact us: 1.866.523.5218
Operation
!WARNING! Never force the log splitter for more than 5 seconds when
attempting to split excessively hard wood.
After 5 seconds, the oil under pressure will be overheated, and the machine could be damaged.
For such extremely hard logs, rotate the log by 90° to see whether it can be split in a different
direction. If you are not able to split the log, this means that its hardness exceeds the capacity
of the machine, and the log should be discarded to protect the log splitter.
The splitting force and speed are governed by a
2-stage control lever. Push the lever to setting I,
about half-way, for faster speed at less splitting force
to split softwood. Push the lever to setting II, all the
way, for maximum splitting force at slower speed
to split hardwood. Shift between stages by simply
raising and lowering the lever.
Break the log in the direction of its growing grain. Do not place the log across the log splitter
for splitting. It may be dangerous, and may seriously damage the machine. Do not attempt to
split 2 logs at the same time. One of them may fly up and hit the operator.
Always set logs firmly on the log retaining
plates and worktable. Make sure logs will
not twist, rock or slip while being split. Do
not force the blade by splitting the log on
the upper part. This will break the blade or
damage the machine.

10
model number 060-3824-8 | contact us: 1.866.523.5218
Operation
FREEING A JAMMED LOG
• Release both controls.
• After the log pusher moves back to
its starting position and comes to a
complete stop, insert a wood wedge
under the jammed log.
• Start the log splitter to push the wood
wedge completely under the jammed
one.
• Repeat the above procedure with
sharper sloped wood wedges until the
log is completely freed.
Do not try to knock the jammed log off.
Knocking the log will damage the log splitter,
or it may cause the log to fly out of the log
splitter, which could result in an injury.

11
model number 060-3824-8 | contact us: 1.866.523.5218
Maintenance
REPLACING THE HYDRAULIC OIL
Replace the hydraulic oil in the log splitter
after every 400 hours of use. Take the
following steps to replace it.
• Make sure all moving parts are stopped
and the log splitter is unplugged.
• Unscrew the oil drain bolt with dipstick
to remove it.
• Turn the log splitter on the support
leg side over a 2 - gal (8 - l) capacity
container to drain the hydraulic oil off.
• Turn the log splitter onto the motor side.
• Refill with fresh hydraulic oil to the
proper volume for the hydraulic oil
capacity of the particular model, as
indicated in the specifications table (1.6
Gal [6.3 L]).
• Clean the surface of the dipstick on the
oil drain bolt, and put it back into the
oil tank, while keeping the log splitter
vertical.
• Make sure the level of the refilled
oil is between the 2 grooves on the
dipstick.
• Clean the oil drain bolt before placing
it back on the unit. Make sure parts are
tightened to avoid leaks.
• Return the log splitter to the horizontal
position.
Periodically check the oil level to ensure that
it is between the 2 grooves on the dipstick. If
oil is low, add oil to reach the required level.

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model number 060-3824-8 | contact us: 1.866.523.5218
Maintenance
SHARPENING THE WEDGE
Sharpen the wedge of the log splitter after extended use, or if the wedge becomes dull, by
using a fine-toothed file to smooth any burrs or crushed areas along the cutting edge.
!NOTE! Please dispose of used hydraulic oil in a manner that is
compatible with the environment.
The Following hydraulic oils, or equivalent, are recommended for the log splitter’s hydraulic
transmission system:
Dexron III Automotive Transmission Fluid ™
SHELL Tellus 22 ™
MOBIL DTE 11 ™
ARAL Vitam GF 22 ™
BP Energol HLP-HM 22 ™
Used oil is a hazardous waste product and must be disposed of properly. Do not discard with
household waste. Check with your local authorities, service centre, or dealer for safe disposal/
recycling facilities.

13
model number 060-3824-8 | contact us: 1.866.523.5218
Troubleshooting
Problem Cause Remedy
The log splitter
fails to split logs.
The log is improperly
positioned.
Refer to the section entitled
“operation” for correct
positioning.
the size or hardness of the
log exceeds the capacity of
the machine.
Use a smaller log.
the cutting edge of the wedge
is blunt.
Refer to the section entitled
“sharpening the wedge“ to
sharpen the cutting edge.
there is an oil leak.
Locate the leak(s), and
contact YARDWORKS for
assistance.
Unauthorized adjustment
was made to the maximum
pressure limiting screw. A lower
maximum pressure rating was
set.
The maximum pressure
limiting screw must be
adjusted by an authorized
repair depot. Please
contact YARDWORKS for
assistance.
The log pusher
moves jerkily,
making unfamiliar
noises or vibrating
excessively.
Lack of hydraulic oil and
excessive air in the hydraulic
system.
Check the oil level,
and refill it if required.
Contact YARDWORKS for
assistance.
Oil leaks around
the cylinder ram or
from other points.
Air was sealed in the
hydraulic system while
operating.
Loosen the bleed screw
before operating the log
splitter.
The bleed screw was not
tightened before moving the
log splitter.
Tighten the bleed screw
before moving the log
splitter.
The oil drain bolt with dipstick
is not tight.
Tighten the oil drain bolt with
dipstick.
The hydraulic control valve
assembly and/or seal is worn.
Contact YARDWORKS for
assistance.

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model number 060-3824-8 | contact us: 1.866.523.5218
Symbol Name Designation/Explanation
UNDERSTAND
YOUR LOG
SPLITTER
Read and understand the instruction manual and labels affixed
to the log splitter. Learn its application and limitations, as well
as the specific potential hazards related to it.
DRUGS,
ALCOHOL, AND
MEDICATION
Do not operate the log splitter while under the influence of
drugs, alcohol, or any medication that could affect your ability
to use it properly.
AVOID
DANGEROUS
CONDITIONS
Put the log splitter on a 24 – 30” (60 – 75 cm) high, stable, flat,
and level work bench where there is plenty of room to operate.
Bolt or block the log splitter to the work surface to avoid
unintentional movement.
Keep the machine approximately 6’ (1.8 m) away from the power
receptacle.
Keep your work area clean, and have ample lighting. Cluttered
areas invite injuries.
Do not use the log splitter in wet or damp areas or expose it to rain.
Do not use it in areas where fumes from paint, solvents or
flammable liquids pose a potential hazard.
INSPECT YOUR
LOG SPLITTER
Check your log splitter before turning it on. Keep guards
in place and in working order. Remove keys and adjusting
wrenches from tool area before turning on the unit. Replace
damaged, missing or failed parts before using it.
DRESS
PROPERLY
Do not wear loose clothing, gloves, neckties or jewellery (rings,
wrist watches) that can be caught in moving parts.
Protective, electrically non-conductive gloves and non-skid
footwear are recommended when working with this unit. Wear
protective hair covering to contain long hair, preventing it from
getting caught in machinery.
PROTECT YOUR
EYES AND FACE
Log splitters have the potential to throw foreign objects, which
can cause permanent damage to the eye. Always wear eye
and face protection. Everyday eyeglasses have only impact-
resistant lenses. They are not safety glasses.
Some of the following symbols may be used on this product. Please study them and learn
their meaning. Proper interpretation of these symbols will allow you to operate the product
effectively and safely.
Symbols

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model number 060-3824-8 | contact us: 1.866.523.5218
Symbol Name Designation/Explanation
EXTENSION
CORDS
Improper use of extension cords may cause inefficient operation
of the log splitter, which can result in overheating. Be sure the
extension cord is no longer than 30’ (10 m ), and use a 12 – 16
gauge cord to allow sufficient current flow to the motor.
Avoid the use of free and inadequately-insulated connections.
Connections must be made with protected material suitable for
outdoor use. Inspect extension cords periodically, and replace if
damaged.
AVOID ELECTRIC
SHOCK
Check that the electric circuit is adequately protected, and that it
corresponds with the power, voltage and frequency of the motor.
Ground the log splitter. Prevent bodily contact with grounded
surfaces: pipes, radiators, ranges, and refrigerator enclosures.
Never open the push-button box on the motor. Should this be
necessary, contact a qualified electrician.
Do not touch the plug’s metal prongs when plugging or
unplugging the log splitter.
KEEP VISITORS
AND CHILDREN
AWAY
The log splitter must be always operated by one person only.
Other people should keep a safe distance from the work area,
especially when the log splitter is in use. Never use other
people to help you with freeing a jammed log.
INSPECT YOUR
LOG
Make sure there are no nails or foreign objects in logs to be
split. The ends of the logs must be cut square. Branches must
be removed flush with the trunk.
DO NOT
OVERREACH
Keep the operating zone and adjacent area clear of all debris. Floor
must not be slippery.
Keep proper footing and balance at all times.
Never stand on log splitter. Serious injury could occur if the tool is
tipped or if the cutting tool is unintentionally contacted. Do not store
anything above or near the log splitter where anyone might stand
on the tool to reach it.
AVOID INJURY
FROM ACCIDENT
Always pay full attention to the movement of the log pusher.
Do not attempt to load the log until the log pusher has stopped.
Keep hands out of the way of all moving parts.
Symbols

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model number 060-3824-8 | contact us: 1.866.523.5218
Symbol Name Designation/Explanation
PROTECT YOUR
HANDS
Keep your hands away from splits and cracks that open in the
log; They may close suddenly and cause serious injuries.
Do not remove jammed logs with your hands.
Never place your hands or any other part of your body between
a log and any other part of the log splitter.
DO NOT FORCE
TOOL
It will do a better and safer job at its designed rate. Never try to
split logs larger than those indicated in the specifications table.
This could be dangerous, and may damage the machine.
Do not use log splitter for a purpose for which it was not
designed.
NEVER LEAVE
THE TOOL
RUNNING
UNATTENDED
Don’t leave tool until it has come to a complete stop.
DISCONNECT
POWER
Unplug from power supply when not in use, and before making
adjustments, changing parts or cleaning the unit.
PROTECT THE
ENVIRONMENT
Take used oil to an authorized collection point, or follow the
stipulations in the municipality/region where the log splitter is used.
Do not discard into drains, soil or water.
MAINTAIN YOUR
LOG SPLITTER
WITH CARE
Keep the log splitter clean for best and safest performance.
MAKE THE
WORKSHOP
CHILDPROOF
Lock the shop. Disconnect master switches. Store the log
splitter away from children and others not qualified to use it.
SERVICE
Tool servicing should be performed only by qualified repair
personnel. Service or maintenance performed by unqualified
individuals could result in a risk of injury or damage to the unit.
Symbols

17
model number 060-3824-8 | contact us: 1.866.523.5218
YARDWORKS LIMITED WARRANTY
This YARDWORKS product is guaranteed
within Canada against defects in materials
and workmanship for a period of two
(2) years from the date of original retail
purchase.
Subject to the conditions and limitations
described below, this product, if returned to
us with proof of purchase within the stated
warranty period and if covered under this
warranty, will be repaired or replaced (with
the same model or one of equal value or
specification), at our option. We will bear the
cost of any repair or replacement, and any
costs of labour relating thereto.
These warranties are subject to the
following conditions and limitations:
a. A bill of sale verifying the purchase and
purchase date must be provided;
b. This warranty will not apply to any
product or part thereof which is worn or
broken or which has become inoperative
due to abuse, misuse, accidental
damage, neglect or lack of proper
installation, operation or maintenance
(as outlined in the applicable instruction
manual or operating instructions), or
which has been used for industrial,
professional, commercial or rental
purposes;
c. This warranty will not apply to normal
wear and tear or to expendable parts
or accessories that may be supplied
with the product which are expected to
become inoperative or unusable after a
reasonable period of use;
d. This warranty will not apply to routine
maintenance and consumable
items, including but not limited to
fuel, lubricants, fluids, tune-ups or
adjustments.
e. This warranty will not apply where
damage is caused by repairs made or
attempted by others (i.e.: persons not
authorized by the manufacturer);
f. This warranty will not apply to any
product that was sold to the original
purchaser as a reconditioned or
refurbished product (unless otherwise
specified in writing);
g. This warranty will not apply to any
product or part thereof if any part from
another manufacturer is installed therein
or any repairs or alterations have been
made or attempted by unauthorized
persons;
h. This warranty will not apply to normal
deterioration of the exterior finish,
including but not limited to scratches,
dents, or paint chips, or to any corrosion
or discolouring by heat, abrasive and
chemical cleaners; and
i. This warranty will not apply to component
parts sold by and identified as the product
of another company, which shall be
covered under the product manufacturer’s
warranty, if any.
Warranty

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model number 060-3824-8 | contact us: 1.866.523.5218
Additional Limitations
This warranty applies only to the original
purchaser, and may not be transferred.
Neither the retailer nor the manufacturer
shall be liable for any other expense, loss
or damage, including but not limited to
any indirect, incidental, consequential or
exemplary damages arising in connection
with the sale, use or inability to use this
product.
Notice to Consumer
This warranty gives you specific legal
rights, and you may have other rights, which
may vary from province to province. The
provisions contained in this warranty are not
intended to limit, modify, take away from,
disclaim or exclude any statutory warranties
set forth in any applicable provincial or
federal legislation.
YARDWORKS CANADA will not be liable for incidental or consequential loss or
damage.
Warranty

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model number 060-3824-8 | contact us: 1.866.523.5218

Made in China. Imported by YardWorks Canada
Toronto, Canada M4S 2B8
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