Yard Works 060-3772-0 User manual

model number 060-3772-0
Please read and understand this manual before beginning
any use or assembly of the product, and make sure all
parts are present.
Questions?
If you have any questions or need replacement parts,
please call our toll-free helpline at 1-866-523-5218.
Instruction
Manual
9-Ton Log Splitter
WO
Date
Artist
PANTONE
000
CTC Generic FLEXO
mm/dd/yy
02
xxxxxx
mm/dd/yy
03
xxxxxx
mm/dd/yy
04
xxxxxx
mm/dd/yy
05
xxxxxx
mm/dd/yy
06
xxxxxx
mm/dd/yy
07
xxxxxx
YW_060_3772_0_9TElectricLogSplitter
978343 AD8343
w01a w01b w02a w02b
12/01/16 12/05/16 12/16/16 12/20/16
PA PA PA PA
LITHO
PANTONE
388
PANTONE
3145
PANTONE
COOL GRAY 11
PROCESS
BLACK
w03a w07a
12/29/16 02/08/17
Cindy Alexa
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2
Table of Contents
Specifications 3
Important Safety Instructions 4
Symbols 6
Parts List 7
Exploded View 10
Parts Location 11
Important Information 12
Before Assembly 13
Assembly 15
Operation 16
Maintenance 21
Storage 23
Troubleshooting 24
Environmental Protection 25
Warranty 25
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3
Specifications
Product Name 9-Ton Log Splitter
Model Number 060-3772-0
Motor 120 V 60 Hz 15 A 1 3/4 HP
Log Capacity (Diameter) 12 1/2" (32 cm)
Log Capacity (Length) 20 1/2" (52 cm)
Splitting Force 9 Tons
Hydraulic Force 20.5 MPa
Hydraulic Oil Capacity 6.3 L
DIMENSIONS
Length 42" (106.6 cm)
Width 11 5/32" (29 cm)
Height 20 3/16" (51.3 cm)
Product Weight 172 lb (78 kg)
NOTE: The log capacity in diameter is only a guideline. A small
log can be difficult to split if it has knots or very tough fibre.
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Important Safety Instructions
4
IMPORTANT! READ AND UNDERSTAND
ALL INSTRUCTIONS.
Failure to follow safety instructions may
result in electric shock, fire, and/or serious
personal injury.
• Read and understand all instructions and
all labels affixed to the log splitter. Learn
the applications, limitations, and specific
potential hazards before using this log
splitter.
PERSONAL SAFETY
• Do not operate the log splitter while under
the influence of drugs, alcohol, or any
medication.
• Stay alert, watch what you are doing, and
use common sense. Do not operate the log
splitter when you are tired.
• Dress properly. Do not wear loose clothing,
neckties, or jewellery that can get caught
and draw you into moving parts. Rubber
gloves and non-skid, steel-toed footwear
should be worn when working with the log
splitter. Wear protective hair covering to
contain long hair and prevent it from getting
caught in the log splitter.
• Always wear safety goggles. The use of a
log splitter can result in foreign objects being
thrown into your eyes which can result in
severe or permanent eye damage. Everyday
eyeglasses only have impact-resistant
lenses; they are not safety glasses.
• Never stand on the log splitter. Never allow
anyone to ride on the machine. Do not
transport anything or anyone on the log
splitter. Serious injury could occur if the
machine is tipped or jarred.
• Do not remove jammed logs using your
hand.
• Keep hands away from moving parts. Do not
place your hands in splits and cracks that
open in the log. They may close suddenly
which could cause severe crushing or
amputation.
• Keep your hands away from the controls
while logs are being loaded and unloaded.
Ensure that the loader and the operator are
positioned in the safe area at the control
end of the log splitter while the log pusher
is moving.
ELECTRICAL SAFETY
• Always unplug the log splitter from the
power supply when it is not in use, and
before making adjustments, changing parts,
cleaning, or servicing the log splitter.
• If an extension cord is needed, make sure
to use a proper extension cord. The cord
should be no longer than 32.5’ (10 m) with a
cross-section of no less than 1/8” (2.5 mm)
and a wire size (A.W.G.) of 12 in order to
allow sufficient flow of electric current to the
motor. An undersized cord may result in loss
of power and overheating.
• Electrical connections must be made with
protected material suitable for outdoor
use. Avoid using loose and inadequately
insulated connections.
• Only use an electrical circuit having
adequate protection and capacity
corresponding to the power, voltage,
and frequency of the log splitter. Ensure
that there is a ground connection and a
regulation differential switch upstream.
• Ground the log splitter. This log splitter is
equipped with an electric cord having an
equipment-grounding conductor and a
grounding pin. Insert the plug to a matching
electrical outlet. Do not modify the plug or
remove the grounding pin.
• Do not touch the metal prongs of the electric
cord plug when inserting or removing the
plug from an electrical outlet. Prevent body
contact with grounded surfaces such as
pipes, radiators, rangers, and refrigerators.
• Never open the pushbutton box. Contact a
qualified electrician if it is necessary to open
this box.
WORK AREA SAFETY
• Place the log splitter on a flat, stable, and
level surface that is 24–30” (60–75 cm) high.
Operate the log splitter in a location where
there is plenty of room for handling.
• To prevent unintended movement during
operation, anchor the log splitter to the work
area if it tends to slip, move, or slide.
• Keep the work area clean. A cluttered
workplace invites accidents. Do not leave
tools or pieces of wood on the log splitter
during operation.
• Before beginning any work using the log
splitter, make sure the work area has
sufficient lighting and that no obstructions
will interfere with the safety of operation.
• Do not operate the log splitter in dangerous
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environments. Do not use the log splitter
in wet or damp conditions, and do not
expose it to rain. In order to avoid potential
fire hazards, never use the log splitter in
an explosive atmosphere where there
are fumes from paint, solvents, and other
flammable liquids.
• Keep children and visitors away. Never
allow children or untrained adults to
operate the log splitter.
• Make the workshop childproof. Disconnect
the power cord. Store the log splitter away
from children and other individuals not
qualified to use it. Keep the workshop
locked.
SAFE OPERATION
• Always check the oil level before using the
log splitter.
• Keep all guards in place and in working
order.
• Always inspect the log splitter before
turning it on. Make it a habit to check the
log splitter for oil leaks around the ram
cylinder. Do not operate the log splitter if
oil is leaking. Refer to the Troubleshooting
section in this manual.
• Check for damaged parts. Inspect the log
splitter, including the splitting wedge and
guards, for any malfunctioning or damaged
components, cracks, and deformation.
Replace damaged, missing, or faulty parts
before using the log splitter.
• Check for alignment of moving parts,
binding of moving parts, mounting and
any other conditions that may affect the
operation of the log splitter.
• Do not place the log splitter on the ground
during operation. Doing so creates an
awkward operating position in which the
operator’s face is close to the machine
thus increasing the risk of being struck by
wood chips or debris.
• The log splitter must always be operated
by only one person. If another person is
helping to load logs to be split, do not start
the machine until that person is clear of the
operating zone. Never ask another person
for help in freeing a jammed log.
• Inspect the log before loading it on the
log splitter. Ensure there are no nails or
foreign objects in the logs to be split. The
logs should be cut as squarely as possible.
Branches must be cut off flush with the
trunk.
• Always pay attention to the movement of
the log pusher. Do not load a log until the
log pusher has stopped. Do not attempt
to remove split logs until the machine has
totally completed its work cycle and has
stopped.
• Never attempt to split more than one log
at a time.
• Do not force the log splitter. It will do the
job better and safer at the feed rate for
which it was designed.
• Do not attempt to split logs that are
larger than the log capacity indicated in
the Specifications section. Doing so is
dangerous and may damage the machine.
• Only use the log splitter for its intended
purpose. Do not force the machine to do a
job for which it was not designed.
• Never leave the log splitter unattended
while it is running. Turn the power off. Do
not leave the machine until it comes to a
complete stop.
• Consult the instruction manual before
servicing. Product repairs and service
must be performed only by qualified repair
personnel.
• Maintain the log splitter with care. Keep
the log splitter clean and the blade sharp
for better and safer performance. Follow
instructions for lubricating and changing
accessories.
• Do not dump used oil into drains, soil,
or water. Dispose of used oil only at an
authorized collection point, or follow the
regulations that are in effect in your area.
• Only use the parts and accessories
supplied with this product or specifically
designated for use with this product
by the manufacturer. Using other parts
and accessories not designated by the
manufacturer could result in personal injury
or property damage.
Important Safety Instructions
SAVE THESE INSTRUCTIONS.
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Symbol Name Designation/Explanation
Read the
instruction
manual.
User must read and
understand the instruction
manual and all labels
affixed to the product
before using this product.
Inspect the
log splitter.
Inspect the log splitter
for any malfunctioning or
damaged components.
Dress properly.
Do not wear loose
clothing, gloves, neckties,
or jewellery (rings, wrist
watches), because
they can get caught in
moving parts. Wear non-
conductive protective
gloves and non-skid,
steel-toed footwear. Wear
protective hair covering to
contain long hair.
Protect your
eyes and face.
Always wear
safety goggles.
Everyday eyeglasses
only have impact-resistant
lenses. They are not
safety glasses.
Keep visitors
and children
away.
Always keep other people
a safe distance away from
the work area, especially
when the log splitter is in
use. The log splitter must
always be operated by
only one person.
Symbol Name Designation/Explanation
Avoid
injury from
unexpected
accidents.
Always pay attention to
the movement of the log
pusher. Keep hands and
body out of the way of all
moving parts.
Protect your
hands.
Keep your hands away
from splits and cracks
that open in the log. Do
not remove jammed logs
using your hands. Keep
hands off the controls
while logs are being
loaded and unloaded.
Disconnect
the power.
Unplug the log splitter
when it is not in use
and before making
adjustments, changing
parts, cleaning, or
servicing.
Protect the
environment.
Dispose of used oil
only at an authorized
collection point, or follow
the regulations that are in
effect in the area where
the log splitter is used.
Warning
Indicates a potentially
hazardous situation,
which, if not avoided
could result in death or
serious injury.
Caution
Indicates a potentially
hazardous situation,
which, if not avoided,
may result in minor or
moderate injury.
Note Notes and reminders for
the operator.
Symbols
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Parts List
Item Description Qty
1 Nut 4
2 Snap washer 1
3 Washer 8
4 Valve rod 1
5 O-ring 1
6 Safety valve spring basis 1
7 O-ring 4
8 Safety valve spring 1
9 Safety valve core 1
10 Cylinder cover-left 1
11 Valve sleeve 1
12 O-ring 2
13 Safety valve core adjusting spring 1
14 Adjusting spring basis 1
15 Stud 4
16 Cylinder 1
17 Piston 1
18 Piston ring 1
19 O-ring 1
20 Restoring spring 1
21 Circlip 1
22 Snap washer 1
23 O-ring 1
24 O-ring 2
25 O-ring 1
26 Bleed screw 1
27 Wear-resisting belt 1
28 O-ring 1
29 Piston seal 1
30 Piston rod weldment 1
31 Washer 2
32 Nut 2
33 Copper washer 4
34 Valve sleeve 1
35 O-ring 4
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Item Description Qty
36 Screw 2
37 Steel ball 1
38 Valve 1
39 Valve rod restoring spring 1
40 O-ring 1
41 Valve base 1
42 Intake hose 1
43 Connection hose 1
44 Cylinder cover guard 1
45 Lever nut 1
46 Lever head 1
47 Lever 1
48 Carriage nut 3
49 Separating plate 1
50 Bolt 12
51 Washer 21
52 Body cover-right 1
53 Tube frame 1
54 Cylinder cover - right 1
55 Dipstick washer 1
56 Dipstick 1
57 Guard cover-right 1
58 Guard cover-left 1
59 Nut 2
60 Washer 2
61 Wheel 2
62 Wheel shaft frame 1
63 Nut 5
64 Nut 4
65 Hex bolt 1
66 Log pusher 1
67 Washer 4
68 Cross-headed screw 4
69 Body cover-left 1
70 Hex bolt 4
Parts List
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Item Description Qty
71 Plastic insert-upper 1
72 Drawing weldment 1
73 Plastic insert-lower 1
74 Thin nut 2
75 Spring washer 2
76 Support leg 1
77 Bolt 2
78 Handle 1
79 Sleeve 1
80 O-ring 2
81 O-ring 2
82 Gear shaft snap washer 2
83 Steel ball 1
84 Bolt 6
85 Spring washer 9
86 Bolt 3
87 Pump cover 1
88 Sleeve bearing 4
89 Gear shaft 1
90 Pin 1
91 Gear 2
92 Pin 2
93 Gear housing plate 1
94 Motor support shoe-right 1
95 Motor cover 1
96 Motor support shoe-left 1
97 Seal 1
98 Motor assembly 1
99 Nut 1
100 Screw 1
101 Bolt with rubber feet 2
102 Nut 4
103 Instruction manual 1
Parts List
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Exploded View
1 2 15 25 26 27 28 30
33
37
36 38 42 44 49 50 51 52 53
64
6362
6160 65 66 67 68 69 70 71 74 75 76 77 78 79
101102
E
AB C D
83
100
9998979584 85 86 969487 88 89 91 92 93
54 55 56 58
31 32
103
82
80 81
72 73
57
21 22 23
24
2917 18 19 20
59
45 46 47 484339 40 41
3 4 5 6 7 8 9 10
16
11 12 13 14
34 35
90
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Item Description
1 Log pusher
2 Work table
3 Wedge
4 Support leg
5 Log retaining plates
6 Motor
7 Pushbutton switch
8 Pushbutton box
9 Wheels (for minor moving only)
10 Hydraulic control lever
11 Control lever guard
12 Bleed screw
13 Oil drain bolt with dipstick
14 Maximum pressure limiting screw
Parts Location
10
11
9
12
13
8 7 6 5 4
1 2 3
14
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Important Information
WARNING! Failure to loosen the bleed screw may cause the seals in the
hydraulic system to rupture and cause serious physical injuries and/
or permanent damage to the log splitter. Make sure to loosen the bleed
screw prior to operating the log splitter.
WARNING! Do not adjust the maximum pressure limiting screw.
Unauthorized resetting may cause the hydraulic pump to weaken its
splitting pressure or it may result in serious personal injury and/or
damage to the log splitter.
1. INTENDED USE
This log splitter is intended for household use only. Do not use this log splitter for industrial
or other commercial application. Do not use the log splitter for processing any material
other than wood.
2. OPERATING FEATURES
2.1 BLEED SCREW
The bleed screw allows air to flow in and out of the oil tank.
2.2 MAXIMUM PRESSURE LIMITING SCREW
The maximum pressure was set at 9 tons in the factory. The limiting screw is sealed with
glue to ensure this setting will not change and the log splitter does not operate in splitting
pressures less than or exceeding 9 tons. The pressure was set by a qualified mechanic
using professional instruments.
2.3 2STAGE HYDRAULIC CONTROL
The hydraulic control lever has 2 stages or settings with different speed. Setting I operates
at a faster speed to move forward. Setting II operates at lower speed for splitting wood at a
maximum splitting force.
3. SAFETY FEATURES
3.1 ZHB CONTROL SYSTEM
This log splitter is equipped with a ZHB control system which means that the operator must use
both hands. The left hand controls the hydraulic lever, while the right hand controls the pushbutton
switch. If one hand lets go of either the switch or the lever, the log splitter stops immediately.
NOTE: The safe use of this product requires an understanding of
the information on the product and this operator’s manual as well as
knowledge of the project you are attempting. Before use of this product,
familiarize yourself with all operating features and safety rules.
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UNPACKING INSTRUCTIONS
This log splitter is shipped completely assembled with the exception of installing the wheels
and the rubber feet.
• Carefully remove the log splitter and its accessories from the box.
• Check and make sure all parts and accessories are included before using the log splitter
for the first time. Refer to the Parts Location section.
• Inspect the log splitter and its accessories for any damage.
• If there is any damage or missing parts and/or accessories, contact the customer service
helpline at 1-866-523-5218 before using the log splitter.
CHOOSING A LOCATION
• Choose a location where there is plenty of room for handling. Carefully lift the log splitter
from both ends and place the log splitter on a stable, flat, and level work surface that is
24–30” (60–75 cm) high.
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Before Assembly
NOTE: This log splitter is designed to operate in ambient temperatures
between -20° and 40° C (-4° and 104° F). It can be stored or transported
in ambient temperatures between -25° and 55° C (-13° and 131° F).
24-30” (60-75 cm)
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Before Assembly
ELECTRICAL REQUIREMENTS
• Use a standard 120 V (±10%) 60 Hz (±1 Hz) AC only electrical supply that has under-
voltage, over-voltage, and over-current protection devices as well as a residual current
device (RCD) with a maximum residual current rated at 0.03 A for the log splitter.
M
L
KH
SB
M
C
PE
N
WIRING DIAGRAM PLUMBING DIAGRAM
WARNING! To reduce the risk of electric shock, this equipment has a
grounding type plug that has a third (grounding) pin. This plug will only
fit into a grounding type outlet. If the plug does not fit into the outlet,
please contact a qualified electrician to install the proper outlet.
Do not modify the plug or remove the grounding pin.
WARNING! Keep the extension cord clear of the working area. Route
the cord away from foot traffic so that it will not be tripped over or get
caught in lumber, tools, or other obstructions. Failure to do so can
result in serious physical injuries.
WARNING! Always check all cords before each use. Never use a
damaged cord in order to avoid electrical shock resulting in serious
injury. Replace damaged cords before operating the log splitter.
120V
• If an extension cord is needed, use only a 3-wire
extension cord that has a 3-prong grounded
plug. The cord must be plugged into a matching
outlet that has 3 poles in the receptacle.
The extension cord must be no longer than
32.5' (10 m), have a cross-section of no less
than 1/8" (2.5 mm), and a wire size (A.W.G.) of
12. When working with the log splitter outdoors,
use only an extension cord that is clearly marked
for outdoor use.
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CAUTION! To avoid possible electric shock, switch off the power supply
at the main fuse or circuit breaker box before assembling, servicing, or
cleaning the log splitter.
Assembly
1. ASSEMBLING THE WHEELS
• Remove the wheel nut and washer from
the axle.
• Install the wheels with the valve stem
facing outward.
• Insert the washer and the wheel nut.
• Tighten the wheel nut.
• Repeat the same procedures for the
other wheel.
2. ASSEMBLING THE RUBBER FEET
• Remove the nuts on the rubber feet.
• Insert the rubber foot through the hole underneath the front leg.
• Attach the nut and tighten the rubber foot in place.
• Repeat the same procedures for the other foot.
Axle
Nut
Washer
Wheel
Rubber foot
Nut
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Operation
CAUTION!
• Before using the log splitter, make sure that the work area is clear of obstructions, clutter,
children, and pets. Work only in an area with ample lighting.
• Dress properly. Wear rubber gloves and non-skid, steel-toed footwear.
• When splitting logs, wear safety goggles to protect against eye injury.
1. CHECK THE OIL
• Ensure the log splitter is disconnected from the power supply.
• Using the support leg handle, stand the log splitter on the end with the wheels.
• Loosen the oil drain bolt and remove from the oil tank to see the attached oil dipstick.
• Wipe the dipstick clean and then re-insert
it back into the oil tank. Pull up the dipstick
and check if the oil level is between the
2 grooves on the dipstick.
• If there is not enough oil in the tank, refer
to “Replacing the Hydraulic Oil” in the
Maintenance section.
• After verifying that the oil level is correct,
insert the bolt with dipstick back into the
oil tank. Tighten the drain bolt in order to
avoid leakage, and then place the
log splitter back to its normal
horizontal position.
Oil level
Oil drain bolt
with dipstick
Oil level
Oil drain bolt
with dipstick
NOTE: Check for oil leaks around the ram cylinder and other
points. Refer to the Troubleshooting section if there are oil leaks.
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Operation
2. LOOSEN THE BLEED SCREW
• Turn the bleed screw 3 full turns.
• Leave the bleed screw in a vertical position
aligned behind the wedge or in a horizontal
position aligned with the work table in order
to avoid being sheared off by the split log
during operation.
3. USING THE LOG SPLITTER
a. Plug the power cord of the log splitter into the power supply.
b. Load the log into the log splitter
by placing the log lengthwise,
lying flat on the work table within
the log retaining plates, and in the
direction of the grain (fig. 1).
WARNING! Always loosen the bleed screw before operating the log
splitter. Failure to loosen the bleed screw may cause the seals in the
hydraulic system to rupture and cause serious physical injuries
and/or permanent damage to the log splitter.
WARNING! After 5 seconds of activation and the wood is not moving,
the pressurized oil becomes overheated and could damage the motor.
Never keep pressure on the wood by trying to force the log splitter for
more than 5 seconds. If the log is extremely hard, rotate the log 90°
in order to split it from the other side. If this doesn’t work, it means
that the hardness of the log exceeds the capacity of the log splitter
therefore, the log should be discarded. Do not force the log splitter to
split very hard wood.
1
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Operation
c. The operator must be positioned at the
control end of the log splitter behind
the wheels as shown in figure 4.
WARNING!
• Do not place the log at an angle against the wedge to split the log on the upper part (fig. 2).
Doing so can break the wedge or damage the machine.
• Do not place the log crosswise on the splitter (fig. 3). This is dangerous and may seriously
damage the machine.
• Do not split more than one log at a time. One of them may fly out of the splitter and cause injury.
• If the log is small, place it against the log pusher before starting the splitter.
• Do not try to split logs that are larger than the log capacity indicated in the Specifications
section.
23
4
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model no. 060-3772-0 | contact us 1.866.523.5218 model no. 060-3772-0 | contact us 1.866.523.5218
19
WARNING! Do not crouch on the ground, sit down on a log beside the
splitter, or kneel down by the log splitter (fig. 5). Always keep your
hands and body out of the splitting or operating zone while using the
log splitter.
WARNING! After 5 seconds, the pressurized oil becomes overheated
and could damage the motor. Never keep pressure on the wood by
trying to force the log splitter for more than 5 seconds. If the log
is extremely hard, rotate the log 90° and try to split it in a different
direction. If this doesn’t work, it means that the hardness of the log
exceeds the capacity of the log splitter therefore, the log should be
discarded. Do not force the log splitter to split very hard wood.
Operation
5
6
NOTE: Both hands are required to start the log splitter.
Simultaneously holding the switch with your right hand and
pushing the hydraulic control lever to the right with your left hand
starts the ram (log pusher) which pushes the log into the wedge.
If either hand is removed from either one of the controls, the log
splitter will automatically return to the starting position.
d. Using your right hand, push and hold down the pushbutton switch (fig. 6).
e. While holding down the switch, push the hydraulic control lever to the right (fig. 6).
Push the lever halfway (setting I) when splitting softwood.
Push the lever all the way to the right (setting II) when splitting hardwood.
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model no. 060-3772-0 | contact us 1.866.523.5218 model no. 060-3772-0 | contact us 1.866.523.5218
20
Operation
g. Repeat steps b through f for the other logs.
h. When the splitting of all logs is complete
or if the machine will be unattended for any
period of time, unplug the cord from the
power supply (fig. 8).
i. To avoid oil leakage, tighten the bleed screw
when moving the log splitter or when the log
splitter is no longer in use (fig. 8).
4. FREEING A JAMMED LOG
• Release both the switch and the hydraulic control lever.
• After the log pusher moves back to its starting position
and comes to a complete stop, insert a piece of wood
or wood wedge that fits on the splitter behind or under
the jammed log (fig. 9).
• Simultaneously hold down the switch using your right
hand and push the hydraulic control lever to the right
using your left hand to start the log splitter. The piece
of wood will move forward freeing the jammed log.
• If the log is not freed, repeat this procedure with a
steeper sloped piece of wood until the log is free.
WARNING! Do not try to knock the jammed log off the log splitter
(fig. 10). Doing so will damage the machine or cause the log to fly out
of the splitter which could result in an injury.
10
120V
8
9
f. Stop the log splitter by simultaneously
releasing the hydraulic control lever and
the switch (fig. 7). Wait for the log pusher
to return to its starting position.
7
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