YASKAWA VIPA SLIO SDI User manual

SM-S | 02x-1SD10 | Operating manual
HB300 | SM-S | 02x-1SD10 | en | 20-02
VIPA System SLIO
Safety Digital I/O - SM-S 02x FSoE

02x-1SD10_000_SM-S,1,EN - © 2020
YASKAWA Europe GmbH
Ohmstraße 4
91074 Herzogenaurach
Tel.: [phone]
Fax: [phone]
Email: [email protected]
Internet: www.yaskawa.eu.com

Table of contents
1 General.................................................................................................................... 5
1.1 Copyright © YASKAWA Europe GmbH............................................................ 5
1.2 About this manual............................................................................................. 6
1.3 Safety information........................................................................................... 10
1.4 Safety Information for Users........................................................................... 11
1.5 Intended use................................................................................................... 12
1.6 Responsibility of the user............................................................................... 12
1.7 Protective devices.......................................................................................... 12
1.8 Education of the personnel............................................................................. 13
1.8.1 Qualification................................................................................................. 13
1.9 Personal protective equipment....................................................................... 13
1.10 Special hazards............................................................................................ 14
1.11 Fire fighting................................................................................................... 15
1.12 Electrical safety............................................................................................ 15
1.13 Safety facilities.............................................................................................. 16
1.14 Behavior with dangers and accidents........................................................... 16
1.15 Sign-posting.................................................................................................. 16
1.15.1 Signs.......................................................................................................... 16
1.16 Safety hints................................................................................................... 17
1.17 Functional safety - safety relevant parameters............................................. 17
1.18 Approvals, directives, standards................................................................... 19
2 Product description.............................................................................................. 22
2.1 System conception......................................................................................... 22
2.1.1 Hardware revision........................................................................................ 25
2.2 Dimensions..................................................................................................... 26
2.3 SDI 4xDC 24V - Operating and display elements.......................................... 27
2.4 SDI 4xDC 24V - IO structure.......................................................................... 33
2.5 SDI 4xDC 24V - FSoE Parameter record set................................................. 34
2.5.1 FSoE application parameters...................................................................... 34
2.5.2 FSoE communication parameters............................................................... 39
2.6 SDI 4xDC 24V - Technical data...................................................................... 40
2.7 SDO 4xDC 24V 0.5A - Operating and display elements................................ 43
2.8 SDO 4xDC 24V 0.5A - IO structure................................................................ 49
2.9 SDO 4xDC 24V 0.5A - FSoE Parameter record set....................................... 50
2.9.1 FSoE application parameters...................................................................... 50
2.9.2 FSoE communication parameters............................................................... 54
2.10 SDO 4xDC 24V 0.5A - Technical data.......................................................... 55
2.11 Response time.............................................................................................. 58
2.11.1 Error-free case........................................................................................... 58
2.11.2 Existing error.............................................................................................. 60
2.11.3 Arbitrary run times at single errors............................................................. 61
2.11.4 Designations.............................................................................................. 62
2.12 Compatibility list............................................................................................ 64
3 Deployment........................................................................................................... 66
3.1 Planning of a safety-related control system.................................................... 66
3.2 Installation guidelines..................................................................................... 68
3.3 Setting the F-address..................................................................................... 71
VIPA System SLIO Table of contents
HB300 | SM-S | 02x-1SD10 | en | 20-02 3

3.3.1 Changing the F-address.............................................................................. 72
3.4 Mounting......................................................................................................... 74
3.4.1 Requirements to the operating personnel................................................... 74
3.4.2 Functional principle...................................................................................... 75
3.4.3 Mounting Proceeding................................................................................... 75
3.5 Demounting and module exchange................................................................ 80
3.5.1 Proceeding.................................................................................................. 80
3.6 Wiring............................................................................................................. 84
3.6.1 Requirements to the sensor and actuators.................................................. 88
3.7 Connection examples..................................................................................... 91
3.7.1 Connection examples for digital inputs........................................................ 92
3.7.2 Connection examples for digital safety outputs........................................... 96
3.8 Notes for commissioning.............................................................................. 102
3.9 Deployment with EtherCAT.......................................................................... 103
3.9.1 Basics EtherCAT: ...................................................................................... 103
3.9.2 General information on deployment.......................................................... 104
3.9.3 Parametrization System SLIO safety module............................................ 105
3.9.4 Generate safety program........................................................................... 105
3.9.5 Diagnostic messages EtherCAT................................................................ 105
3.10 Validation of the system.............................................................................. 107
3.11 Operation.................................................................................................... 108
3.12 Maintenance............................................................................................... 108
3.13 Repair......................................................................................................... 108
3.14 Diagnostics................................................................................................. 108
3.14.1 Error response......................................................................................... 109
3.14.2 Fault diagnostics...................................................................................... 110
3.15 Packing and transport................................................................................. 115
3.16 Storage and disposal.................................................................................. 116
3.17 Sample application..................................................................................... 117
3.17.1 Precondition............................................................................................. 117
3.17.2 Configuration in YASKAWA SAFE CPU.................................................. 118
3.17.3 Configuration in the Siemens SIMATIC Manager and VIPA SPEED7
EtherCAT Manager.................................................................................. 124
3.17.4 Modifications............................................................................................ 127
Appendix............................................................................................................. 128
A Checklist planning........................................................................................... 130
B Checklist installation........................................................................................ 131
C Checklist commissioning, parameterization and validation............................. 132
D Checklist operation......................................................................................... 133
E Checklist modification and retrofitting............................................................. 134
F Checklist decommissioning............................................................................. 135
VIPA System SLIO
Table of contents
HB300 | SM-S | 02x-1SD10 | en | 20-02 4

1 General
1.1 Copyright © YASKAWA Europe GmbH
This document contains proprietary information of YASKAWA and is not to be disclosed
or used except in accordance with applicable agreements.
This material is protected by copyright laws. It may not be reproduced, distributed, or
altered in any fashion by any entity (either internal or external to YASKAWA) except in
accordance with applicable agreements, contracts or licensing, without the express
written consent of YASKAWA and the business management owner of the material.
For permission to reproduce or distribute, please contact: YASKAWA Europe GmbH,
European Headquarters, Hauptstraße 185, 65760 Eschborn, Germany
Tel.: [phone]
Fax.: [phone]
Email: [email protected]
Internet: www.yaskawa.eu.com
Every effort has been made to ensure that the information contained in
this document was complete and accurate at the time of publishing. Nev-
ertheless, the authors retain the right to modify the information.
This customer document describes all the hardware units and functions
known at the present time. Descriptions may be included for units which
are not present at the customer site. The exact scope of delivery is
described in the respective purchase contract.
Hereby, YASKAWA Europe GmbH declares that the products and systems are in compli-
ance with the essential requirements and other relevant provisions. Conformity is indi-
cated by the CE marking affixed to the product.
For more information regarding CE marking and Declaration of Conformity (DoC), please
contact your local representative of YASKAWA Europe GmbH.
The System SLIO safety modules of this manual meet all the requirements of the machi-
nery directive 2006/42/EG.
The product SLIO safety signal module was developed and certified according to the
standards specified at "Approvals, directives, standards" in chapter "Safety".
It is suited for use in applications up to category 4 / PL e of EN ISO 13849-1 and SIL 3 of
EN 62061 and IEC 61508.
Test report number: 968/M 387.07/20
Certificate number: 01/205/5301/20
All Rights Reserved
EC conformity declaration
Conformity Information
Machinery directive
Certification
VIPA System SLIO General
Copyright © YASKAWA Europe GmbH
HB300 | SM-S | 02x-1SD10 | en | 20-02 5

VIPA, SLIO, System 100V, System 200V, System 300V, System 300S, System 400V,
System 500S and Commander Compact are registered trademarks of YASKAWA Europe
GmbH.
SPEED7 is a registered trademark of YASKAWA Europe GmbH.
SIMATIC, STEP, SINEC, TIA Portal, S7-300 and S7-400 are registered trademarks of
Siemens AG.
EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Auto-
mation GmbH.
Microsoft and Windows are registered trademarks of Microsoft Inc., USA.
Portable Document Format (PDF) and Postscript are registered trademarks of Adobe
Systems, Inc.
All other trademarks, logos and service or product marks specified herein are owned by
their respective companies.
Contact your local representative of YASKAWA Europe GmbH if you have errors or ques-
tions regarding the content of this document. If such a location is not available, you can
reach YASKAWA Europe GmbH via the following contact:
YASKAWA Europe GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Fax: [phone]
Email: [email protected]
Contact your local representative of YASKAWA Europe GmbH if you encounter problems
or have questions regarding the product. If such a location is not available, you can reach
the YASKAWA customer service via the following contact:
YASKAWA Europe GmbH,
European Headquarters, Hauptstraße 185, 65760 Eschborn, Germany
Tel.: [phone] (hotline)
Email: [email protected]
1.2 About this manual
This manual is the translation of the original instructions!
This manual describes the VIPA System SLIO safety signal modules. It contains a
description of the structure, project engineering and deployment. This manual is relevant
for:
Product Order number as of HW state:
SDI 4xDC 24V 021-1SD10 2
SDO 4xDC 24V 0.5A 022-1SD10 2
The manual is targeted at users who have a background in automation technology.
The manual consists of chapters. Every chapter provides a self-contained description of a
specific topic.
Trademarks
Document support
Technical support
Objective and contents
Target audience
Structure of the manual
VIPA System SLIO
General
About this manual
HB300 | SM-S | 02x-1SD10 | en | 20-02 6

The following guides are available in the manual:
nAn overall table of contents at the beginning of the manual
nReferences with page numbers
The manual is available in:
nprinted form, on paper
nin electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and headings:
DANGER!
Immediate danger to life and limb of personnel and others.
Non-compliance will cause death or serious injury.
WARNING!
Hazardous situation to life and limb of personnel and others.
Non-compliance may cause death or serious injury.
CAUTION!
Hazardous situation to life and limb of personnel and others. Non-compli-
ance may cause slight injuries.
This symbol is also used as warning of damages to property.
NOTICE!
Designates a possibly harmful situation. Non-compliance can damage the
product or something in its environment.
Supplementary information and useful tips.
Guide to the document
Availability
Icons Headings
VIPA System SLIO General
About this manual
HB300 | SM-S | 02x-1SD10 | en | 20-02 7

All data and notes in these instructions were prepared with consideration to the statutory
standards and regulations, the present state of technology, as well as our many years of
knowledge and experience.
The manufacturer accepts no liability for damage caused because:
nNon-compliance with the instructions
nNon-specified use
nUse of untrained personnel
The actual scope of delivery can, by special designs, deviate from the explanations and
presentations given here, because of the utilization of additional order options, or
because of the most recent technical changes.
The user is responsible for the execution of service and commissioning according to the
safety instructions of the prevailing standards and other relevant national and local
instructions concerning conductor dimensioning and protection, earthing, disconnector,
overcurrent protection and so on.
For damages, which result from the mounting or from the connection, the one is liable,
who has carried out the mounting or the installation.
We have checked the contents of this manual for agreement with the hardware and soft-
ware described. Since deviations cannot be precluded entirely, we cannot guarantee full
agreement. However, the data in this manual are reviewed regularly. Necessary correc-
tions are included in subsequent editions.
Suggestions for improvement are welcomed.
For damage, which results from missing or insufficient knowledge of the manual, any lia-
bility of the manufacturer is impossible.
Therefore, the operator is recommended to have the instruction of the persons concerned
confirmed in writing.
Modifications or functional alternations on the product are not allowed due to safety rea-
sons. Any modification on the product not explicitly authorized by the manufacturer will
result in loss of any liability claims to the vendor. The same applies if non authorized parts
or equipment are used.
This manual is to be treated confidentially. It has been provided only for the personnel,
which use the product. The transfer of this document to third parties without the authori-
zation in writing of the vendor is prohibited.
The contents, texts, drawings, pictures and any other illustrations are
copyrighted and subject to other protection rights. Any person unlawfully
using this publication is liable to criminal prosecution.
Liability Limitation
Copyright
VIPA System SLIO
General
About this manual
HB300 | SM-S | 02x-1SD10 | en | 20-02 8

This safety manual contains information for the intended use of the System SLIO safety
signal modules.
Knowledge of regulations and the proper technical implementation of the safety instruc-
tions detailed in this manual performed by qualified personnel are prerequisites for safely
planning, engineering, programming, installing and starting up the System SLIO safety
modules as well as for ensuring safety during their operation and maintenance. Ä Chap.
1.8 ‘Education of the personnel’ page 13
YASKAWA will not be held liable for severe personal injuries, damage to property or the
surroundings caused by any of the following: unqualified personnel working on or with the
devices, de-activation or bypassing of safety functions, or failure to comply with the
instructions detailed in this manual.
VIPA safety components and systems have been developed, manufactured and tested in
compliance with the pertinent safety standards and regulations. They may only be used
for the intended applications under the specified environmental conditions.
They must be used only as specified in environmental descriptions and be connected
only to approved external devices.
The manual contains safety instructions, description of the modules and information
about life cycle.
In the safety signal module components of other manufacturers are possibly integrated.
For these purchased parts of the respective manufacturers risk evaluations were carried
out. The conformity of the constructions to the valid European and national regulations
was declared by the according manufacturer.
The warranty conditions can be found in the "General terms and conditions" at
www.vipa.com.
Use of this manual
Applicable documentation
Warranty conditions
VIPA System SLIO General
About this manual
HB300 | SM-S | 02x-1SD10 | en | 20-02 9

1.3 Safety information
The System SLIO is constructed and produced for:
ncommunication and process control
ngeneral control and automation applications
nindustrial applications
noperation within the environmental conditions specified in the technical data
ninstallation into a cubicle with degree of protection IP54 or better
The modules have been engineered and designed exclusively for the intended use
described in this documentation.
The modules are intended used if you consider all references and information of this
manual.
WARNING!
Danger by non intended use!
Every application in excess of the intended use and/or other use of the
product, can lead to hazardous situations.
DANGER!
This device is not certified for applications in
– in explosive environments (EX-zone)
To prevent hazards and ensure optimum performance, no changes, modifications or con-
versions may be made to the product that have not been expressly approved by the man-
ufacturer.
Every person working with the product must have read and understood the operating
instructions before carrying out any work.
The manual must be available to all personnel in the
nproject design department
ninstallation department
ncommissioning
noperation
CAUTION!
The following conditions must be met before using or commis-
sioning the components described in this manual:
– Hardware modifications to the process control system should only be
carried out when the system has been disconnected from power!
– Installation and hardware modifications only by properly trained per-
sonnel.
– The national rules and regulations of the respective country must be
satisfied (installation, safety, EMC ...)
DANGER!
To prevent hazards and ensure optimum performance, no changes, modi-
fications or conversions may be made to the product that have not been
expressly approved by the manufacturer.
Applications conforming
with specifications
Documentation
VIPA System SLIO
General
Safety information
HB300 | SM-S | 02x-1SD10 | en | 20-02 10

If you keep the prescribed environmental conditions (see technical data) the corre-
sponding safety module is maintenance-free.
Please only use original spare parts of YASKAWA.
WARNING!
Incorrect or faulty spare parts can cause damage, malfunction or failure
as well as affect security.
For shipping always use the original packaging.
National rules and regulations apply to the disposal of the unit!
1.4 Safety Information for Users
VIPA modules make use of highly integrated components in MOS-Technology. These
components are extremely sensitive to over-voltages that can occur during electrostatic
discharges. The following symbol is attached to modules that can be destroyed by elec-
trostatic discharges.
The Symbol is located on the module, the module rack or on packing material and it indi-
cates the presence of electrostatic sensitive equipment. It is possible that electrostatic
sensitive equipment is destroyed by energies and voltages that are far less than the
human threshold of perception. These voltages can occur where persons do not dis-
charge themselves before handling electrostatic sensitive modules and they can damage
components thereby, causing the module to become inoperable or unusable. Modules
that have been damaged by electrostatic discharges can fail after a temperature change,
mechanical shock or changes in the electrical load. Only the consequent implementation
of protection devices and meticulous attention to the applicable rules and regulations for
handling the respective equipment can prevent failures of electrostatic sensitive modules.
When you are conducting measurements on electrostatic sensitive modules you should
take the following precautions:
nFloating instruments must be discharged before use.
nInstruments must be grounded.
CAUTION!
Personnel and instruments should be grounded when working on electro-
static sensitive modules.
Maintenance
Spare parts
Shipping
Disposal
Handling of electrostatic
sensitive modules
Measurements and altera-
tions on electrostatic sen-
sitive modules
VIPA System SLIO General
Safety Information for Users
HB300 | SM-S | 02x-1SD10 | en | 20-02 11

1.5 Intended use
The product is exclusively designed and constructed for the intended use described in
this manual. The product is intended used if all the notes and information of this manual
are considered.
WARNING!
Danger by not intended use!
Each use of the product, which differs to the intended use can lead to
dangerous situations.
Therefore
nUse the product only intended.
nUse the product only together with the recommended components.
nConsider all the data in this manual.
nEnsure that only qualified personnel work with/at the product.
Ä Chap. 1.8 ‘Education
of the personnel’ page 13
nEnsure during configuration that the product is operated within its specifications.
nEnsure that the power supply corresponds to the given specifications.
nOnly use the product in a technically perfect condition.
nOnly use the product in combination with approved components.
nOnly use the product in an area of second type (industrial area). The product was
developed such as this fulfils the requirements of the category C3. For operation an
approved power supply (SELV/PELV) is necessary. Here With the usage of the
product in an area of first type, category C2/C1 (living-, business and trade without an
interstage transformator directly at a public low-voltage-system) the cabinet builder
has to reduce the emission (conducted and radiated) by special measure steps,
which are to be demonstrated, since it can come without any additional measures to
EMC disturbances. Whether a products described here reaches category C2/C1 with
additional measures, cannot be ensured.
To avoid endangerments and to ensure the optimal power neither changes nor modifica-
tions may be made at the product, which are not specially approved by the manufacturer.
1.6 Responsibility of the user
The product is used in the commercial range. The user of the product is subject of the
statutory duties to work safety. In addition to the safety instructions in this manual, for the
usage environment of the product valid safety, accident prevention and environmental
protection regulations must be adhered.
nThe user must be informed about the valid industrial safety regulations and determine
in an endangerment evaluation additionally dangers, which arise as a result of the
special conditions for the product on the place of operation. This is to be transcribed
with working instructions for the operation of the product.
nThese working instructions must be kept in direct environment of the product and
accessible at any time for people, which work with the product.
nThe working instructions must fully be adhered.
nThe product is only to be operated in a technically flawless condition.
1.7 Protective devices
The place of installation of the safe field bus modules must comply for devices according
to IP20.
General
Changes and modifica-
tions at the product
General
Protection
VIPA System SLIO
General
Protective devices
HB300 | SM-S | 02x-1SD10 | en | 20-02 12

1.8 Education of the personnel
WARNING!
Risk of injury resulting from insufficient qualification!
Improper use can cause considerable personal injury and material
damage.
Therefore: The special activities may only be executed by personnel nominated by the
respective chapters.
1.8.1 Qualification
In the manual the following qualifications for different activities are defined:
The automation system may only be operated by persons, which are trained, instructed
and authorized. Troubleshooting, maintenance, cleaning, maintenance and replacement
must be performed only by skilled or trained personnel. These persons have to know the
instruction manual and have to act accordingly. Commissioning and training should only
be performed by qualified personnel.
These are electrical engineers and electricians of the customer or third party, which are
authorized by the manufacturer and which have learned installation and commissioning
by the manufacturer and are allowed to ground, mark and install electrical circuits and
devices in accordance to the standard safety technology. Qualified personnel is trained
and instructed according to the corresponding valid standards in safety technology in the
care and use of appropriate safety equipment.
1.9 Personal protective equipment
During work, the wearing of personal protective equipment is needed to minimize health
hazards.
nAlways wear the necessary protective equipment for the corresponding job.
nFor your own safety regard the signs, which are in your work space.
is close-fitting clothing with low tensile strength, with tight sleeves and without a pro-
truding part. Depending on the application it should be prevented, that the carrier gets
serious injured or is exposed to health risk during work. For reasons of injury no jewellery
like rings and chains should be worn.
for protection against falling and flying objects.
Operating personnel
Qualified personnel
General
Work clothing
Protective helmet
VIPA System SLIO General
Personal protective equipment
HB300 | SM-S | 02x-1SD10 | en | 20-02 13

for protection against falling heavy objects.
to protect hands from friction abrasions, punctures or injuries, as well as from contact with
hot objects.
to protect eyes from flying parts and liquid splashes.
1.10 Special hazards
In the following section the residual risks are listed. Regard the listed safety warnings
here and the notes in the whole manual to reduce health hazards and to avoid dangerous
situations.
DANGER!
Risk of death by electric current!
Contact with live parts is immediate danger to life. Damage of the insula-
tion or of components can be danger to life.
Therefore: Immediately turn off the power supply when the insulation is damaged. Work
on the electrical system only by qualified personnel. Always power-off and secure the
electrical system during the work on it.
DANGER!
Risk of death by electric current!
After disconnecting the device from main voltage, parts such as power
connections should only be touched when the capacitors are discharged
in the device.
Therefore: Regard discharge time of the capacitors, do not touch live parts before.
Regard corresponding instructions on the device. If you have connected additional capac-
itors on the link, the discharge of the link can last considerably longer. In this case you
have to determine the required waiting period or even to measure whether the device is
free of voltage.
Safety shoes
Protective gloves
Wear at special works:
Eye protector
General
Electric current
Risk by residual energy
VIPA System SLIO
General
Special hazards
HB300 | SM-S | 02x-1SD10 | en | 20-02 14

WARNING!
Risk of injury from moving parts!
Rotary respectively linear moved parts can cause serious injuries.
Therefore: Do not touch moving parts during operation. Do not open the cover during
operation. The mechanical residual energy depends on the application. Driven compo-
nents rotate respectively move for a certain time even after switching off the power
supply. Here serve for suited safety devices.
1.11 Fire fighting
DANGER!
Risk of death by electric current!
Risk of an electrical shock when using a conducting fire fighting medium.
Therefore use the following fire fighting medium:
ABC powder / CO2
1.12 Electrical safety
The System SLIO Safety is designed according to IEC61131-2 for degree of pollution 2.
This means only non-conductive pollution may occur during operation. Temporary con-
ductivity by condensation is only allowed when the module is out of operation.
WARNING!
Risk of injury from conductive pollution!
During the operation there is no conductive pollution allowed.
Therefore: Before the system is installed check and guarantee if necessary by additional
measures that the degree of pollution 2 is not exceeded (e.g. installation in a cubicle with
degree of protection IP54 or better).
WARNING!
Risk of injury by electric current!
There may only devices be connected to the module, which have a safe
separation of the 230V power. The power supply to generate 24V power
must correspond to the requirements for PELV/SELV according to EN
50178.
Moved objects
General
Note to the power supply
VIPA System SLIO General
Electrical safety
HB300 | SM-S | 02x-1SD10 | en | 20-02 15

1.13 Safety facilities
WARNING!
Risk of death by non-functioning safety facilities!
Safety facilities serve for maximum safety during operation. Even if by
safety facilities working process become complicated, its never allowed to
circumvent them. The security is guaranteed only when the safety facili-
ties are intact.
Therefore: Before beginning the work check whether the safety facilities are installed
properly and functional.
1.14 Behavior with dangers and accidents
nAlways be prepared for accidents or fire!
nFirst-aid equipment (first aid kit, blankets etc.) and keep fire extinguisher handy.
nMake Personal with accident message, first-aid and rescue mechanisms familiar.
nSet immediately the device with emergency stop out of operation.
nInitiate first-aid measures.
nRescue persons from the danger zone.
nInform responsible on-site.
nAlarm medical and / or fire department.
nMake free the access routes for emergency vehicles.
1.15 Sign-posting
WARNING!
Danger of injury by illegible symbols
In course of time stickers and symbols on the equipment can get dirty or
otherwise become unrecognizable.
Therefore: Please hold all the safety warnings and operation instructions on the device in
always well readable condition.
1.15.1 Signs
The following symbols and signs are in the work space. They refer to the direct environ-
ment in which they are attached.
Preventive measures
In case of emergency: act
correctly
VIPA System SLIO
General
Sign-posting > Signs
HB300 | SM-S | 02x-1SD10 | en | 20-02 16

In the such marked work space only qualified personnel may work. Unauthorized may not
touch the marked equipment.
DANGER!
Danger of life by electrical power!
Time for discharge > 1 Minute
Stored electrical charge
Therefore: Consider discharge time of capacitor and do not touch live parts before. Con-
sider appropriate instructions on the device. If you have connected additional capacitors
at DC, the discharge of the DC link can last longer. In this case you have to determine
respectively to measure the required waiting time whether the device is free of voltage.
1.16 Safety hints
The modules of the System SLIO represent the current state of the art and fulfill the valid
safety regulations and the appropriate harmonized, European standards (EN)
For the user additionally is valid the:
nrelevant rules for the prevention of accidents
nEG directives or other country-specific regulations
ngenerally accepted safety rules
ngeneral ESD regulations
Disturbances of any kind or other damage must be reported to a responsible person. Pro-
tective and safety equipment must not be circumvented or bypassed. Dismounted protec-
tive equipment must be mounted and functionally tested before a restart. The modules
are to be secured against misuse or accidental use. Original mounted signs, labels,
stickers are to be always considered and be held in a readable condition.
1.17 Functional safety - safety relevant parameters
This chapter describes characteristics associated to functional safety. In according to IEC
61508 safety means that the residual error probability of the whole system below the
standard limits. In accordance to the whole system internal safety-relevant device errors
must be detected and be led to a safe condition.
The values here refer to the modules of this manual. Safety relevant characteristics may
always be found in the according manuals of the modules.
Electrical voltage
General
Safety relevant parame-
ters
VIPA System SLIO General
Functional safety - safety relevant parameters
HB300 | SM-S | 02x-1SD10 | en | 20-02 17

Characteristics according to
IEC 61508
Meaning
PFHD = 0.25 * 10-9/h Probability of failure per Hour:
Probability of danger failure per hour.
PFDavg = 2.14 * 10-5 Probability of Failure on Demand average:
Average of probability of failure on demand.
SFF according SIL 3 Safe Failure Fraction:
Fraction of failure, which lead to a safe state.
Characteristics according to
DIN EN ISO 13849-1
Meaning
MTTFD: high (339 years) Mean Time To dangerous Failure
DCavg: high Diagnostic Coverage average
Device life: 20 years During the expected life of the device of up to 20
years, no proof test is required. After this interval,
the System SLIO safety module must be decommis-
sioned and sent back to the vendor.
Characteristics according to
IEC 61508
Meaning
PFHD = 0.22 * 10-9/h Probability of failure per Hour:
Probability of danger failure per hour.
PFDavg = 1.85 * 10-5 Probability of Failure on Demand average:
Average of probability of failure on demand.
SFF according SIL 3 Safe Failure Fraction:
Fraction of failure, which lead to a safe state.
Characteristics according to
DIN EN ISO 13849-1
Meaning
MTTFD: high (192 years) Mean Time To dangerous Failure:
DCavg: high Diagnostic Coverage average:
Device life: 20 years During the expected life of the device of up to 20
years, no proof test is required. After this interval,
the System SLIO safety module must be decommis-
sioned and sent back to the vendor.
CAUTION!
If the user calculates his safety application with the specified data for e.g.
10 years, the safety controller is to be decommissioned and sent back to
the vendor at the end of its lifetime. A proof test cannot be established by
the user.
Characteristics SDI 4xDC
24V
Characteristics SDO 4xDC
24V, 0.5A
VIPA System SLIO
General
Functional safety - safety relevant parameters
HB300 | SM-S | 02x-1SD10 | en | 20-02 18

1.18 Approvals, directives, standards
Conformity and approval
Conformity
CE 2014/30/EU EMC directive
2006/42/EG Machinery directive
others
RoHS 2011/65/EU Restriction of the use of certain hazardous substances
Protection of persons and device protection
Type of protection - IP20
Electrical isolation
to the field bus - electrically isolated
to the process level - electrically isolated
Insulation resistance EN 61131-2 -
Insulation voltage to reference earth
Inputs / outputs - AC / DC 50V, test voltage AC 500V
Protective measures - against short circuit
Environmental conditions to EN 61131-2
Climatic
Storage / transport EN 60068-2-14 -25…+70°C
Operation
Horizontal installation hanging EN 61131-2 0…+60°C
Horizontal installation lying EN 61131-2 0…+55°C
Vertical installation EN 61131-2 0…+50°C
Air humidity EN 60068-2-30 RH1 (without condensation, rel. humidity 10…95%)
Pollution EN 61131-2 Degree of pollution 2
Installation altitude max. - 2000m
Mechanical
Oscillation EN 60068-2-6 1g, 9Hz ... 150Hz
Shock EN 60068-2-27 15g, 11ms
Mounting conditions
Mounting place - In the control cabinet (IP54 or better)
Mounting position - Horizontal hanging
Ä ‘Possibilities’ page 76
VIPA System SLIO General
Approvals, directives, standards
HB300 | SM-S | 02x-1SD10 | en | 20-02 19

EMC Standard Comment
Emitted interference EN 61000-6-4 Class A (Industrial area)
Noise immunity
zone B
EN 61000-6-2 Industrial area
EN 61000-4-2 ESD
8kV at air discharge (degree of severity 3),
4kV at contact discharge (degree of severity 2),
EN 61000-4-3 HF field immunity (casing)
80MHz … 1000MHz, 10V/m, 80% AM (1kHz)
1.4GHz ... 2.0GHz, 3V/m, 80% AM (1kHz)
2GHz ... 2.7GHz, 1V/m, 80% AM (1kHz)
EN 61000-4-6 HF conducted
150kHz … 80MHz, 10V, 80% AM (1kHz)
EN 61000-4-4 Burst, degree of severity 3
EN 61000-4-5 Surge, degree of severity 3 *
Due to the high-energetic single pulses with Surge an appropriate external protective circuit with lightning protection elements like conductors for lightning and over-voltage is
necessary.
Example of lightning protection conductors
Application Vendor Article Description
Feed Dehn BLITZDUCTOR VT
BVT AVD 24
External Lightning protection
(DC24V/10A)
Digital inputs,
test pulse outputs
Dehn DEHNconnect RK
DCO RK ME 24
External Lightning protection
(DC24V/0.5A)
Digital outputs Dehn DEHNconnect RK
DCO RK D 5 24
External Lightning protection
(DC24V/10A)
EtherCAT interface Dehn DEHNpatch
DPA M CLE RJ45B 48
External Lightning protection
(RJ45/48V)
Norms and standards
DIN EN 61508 part 1-7 Functional safety of electrical/electronic/programmable electronic safety-related
systems
DIN EN ISO 13849-1 Safety of machinery: Safety-related parts of control systems
DIN EN 61784-3 Functional safety field buses - General rules and profile definitions
DIN EN 60204-1 Electrical equipment of machines
DIN EN 61131-2 Programmable logic controllers,
part 2: Equipment requirements and tests
DIN EN 61000-4-11 Mains voltage variation
VIPA System SLIO
General
Approvals, directives, standards
HB300 | SM-S | 02x-1SD10 | en | 20-02 20