YASKAWA 1000 Series User manual

アナログモニタ
取扱説明書
形式 AO-A3
Analog Monitor
Installation Manual
Type AO-A3
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
製品を安全にご使用いただくために，この取扱説明書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
MANUAL NO. TOBP C730600 40E
YASKAWA 1000-Series Option
安川1000シリーズオプション

2YASKAWA ELECTRIC TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual
Copyright © 2008 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise,
without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the
information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality
products, the information contained in this manual is subject to change without notice. Every precaution has
been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.

YASKAWA ELECTRIC TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual 3
Table of Contents
1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3 RECEIVING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 OPTION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . 10
6 RELATED PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . .22
7 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
8 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

4YASKAWA ELECTRIC TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual
1 Preface and Safety
1 Preface and Safety
Yaskawa manufactures products used as components in a wide variety of industrial systems
and equipment. The selection and application of Yaskawa products remain the responsibility
of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way
its products are incorporated into the final system design. Under no circumstances should
any Yaskawa product be incorporated into any product or design as the exclusive or sole
safety control. Without exception, all controls should be designed to detect faults
dynamically and fail safely under all circumstances. All systems or equipment designed to
incorporate a product manufactured by Yaskawa must be supplied to the end user with
appropriate warnings and instructions as to the safe use and operation of that part. Any
warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers
an express warranty only as to the quality of its products in conforming to standards and
specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR
IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property
damage, losses, or claims arising from misapplication of its products.
◆ Applicable Documentation
The following manuals are available for the option:
Analog Monitor AO-A3 Option
Yaskawa 1000-Series Option
Analog Monitor AO-A3
Installation Manual (This book)
Manual No: TOBP C730600 40
Read this manual first.
The installation manual is packaged with the
option and contains information required to install
the option and set up related unit parameters.
Unit
Yaskawa AC Drive 1000-Series
Quick Start Guide The unit manuals cover basic installation, wiring,
operation procedures, functions, troubleshooting,
and maintenance information.
The manuals also include important information
about parameter settings and unit tuning.
Access these sites to obtain Yaskawa instruction
manuals:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: contact a Yaskawa representative.
Yaskawa AC Drive 1000-Series
Technical Manual
Yaskawa D1000 Series
Power Regenerative Converter
Instruction Manual
Yaskawa R1000 Series
Power Regenerative Unit
Instruction Manual
AO-A3
AO

1 Preface and Safety
YASKAWA ELECTRIC TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual 5
◆ Terms
◆ Registered Trademarks
Trademarks are the property of their respective owners.
◆ Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option. Install
the option according to this manual and local codes.
The following conventions indicate safety messages in this manual. Failure to heed these
messages could cause fatal injury or damage products and related equipment and systems.
Note: Indicates supplemental information that is not related to safety messages
Option: Yaskawa 1000-Series Option Analog Monitor AO-A3
Unit:
• Yaskawa AC Drive 1000-Series
• Yaskawa D1000 Series Power Regenerative Converter
• Yaskawa R1000 Series Power Regenerative Unit
Energy-
Saving
Unit:
• Yaskawa D1000 Series Power Regenerative Converter
• Yaskawa R1000 Series Power Regenerative Unit
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious
injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or
serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate injury.

1 Preface and Safety
6YASK AWA E L E C T R I C TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual
■General Safety
NOTICE
Indicates an equipment damage message.
General Precautions
• The diagrams in this book may include options and units without covers or safety shields to illustrate
details. Be sure to reinstall covers or shields before operating any devices. Use the option according
to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and
may not apply to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the
manual may be changed without notice to improve the product and/or the manual.
• When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa
sales office and provide the manual number shown on the front cover.
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting
from failure to heed the warnings in this manual.
NOTICE
Do not modify the unit or option circuitry.
Failure to comply could result in damage to the unit or option and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This
product must not be modified.
Do not expose the unit or option to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the unit or option.
Do not pack the unit in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.

YASKAWA ELECTRIC TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual 7
2 Product Overview
2 Product Overview
◆ About This Product
The Analog Monitor Option AO-A3 allows the user to expand the number of available
analog outputs to monitor unit performance.
The option uses unit parameter settings and the output signal gain and bias to assign
functions to output terminals V1 and V2.
The option has two analog outputs, an 11-bit signed (1/2048) output resolution, and a
-10 to 10 Vdc non-isolated output voltage.
◆ Applicable Models
The option can be used with the unit models in Table 1.
Table 1 Applicable Models
Unit Series Unit Model Number
A1000 All models
L1000A All models
D1000 All models
R1000 All models

8YASK AWA E L E C T R I C TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual
3 Receiving
3 Receiving
Please perform the following tasks upon receiving the option:
• Inspect the option for damage. Contact the shipper immediately if the option appears
damaged upon receipt.
• Verify receipt of the correct model by checking the model number printed on the option
nameplate. (Refer to Figure 1 on page 9for more information)
• Contact your supplier if you have received the wrong model or the option does not
function properly.
◆ Option Package Contents
◆ Tools Required for Installation
• A Phillips screwdriver (M3 metric/#1, #2 U.S. standard size <1>) is required to install the
option.
• A straight-edge screwdriver (blade depth: 0.4 mm, width: 2.5 mm) is required to wire the
option terminal block.
• A pair of diagonal cutting pliers. (required for some unit models)
• A small file or medium grit sandpaper. (required for some unit models)
Note: Tools required to prepare option cables for wiring are not listed in this manual.
Description: Option Ground Wires Screws (M3) Installation Manual
–
Quantity: 1331
<1> Select a screwdriver appropriate for the unit capacity.
AO-A3
AO
MANUAL

YASKAWA ELECTRIC TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual 9
4 Option Components
4 Option Components
◆ Analog Monitor AO-A3 Option
Figure 1
Figure 1 Analog Monitor AO-A3 Option Components
◆ Terminal Block TB1
Refer to Table 4 on page 19 for details on TB1 terminal functions and signal levels.
A – Connector (CN5) D – Ground terminal and installation hole <1>
<1> The ground wires provided in the option shipping package must be connected during installation.
<2> NOTICE: Do not adjust the potentiometers on the option. The potentiometers are factory set and may change the
voltage output characteristics and cause output signal inaccuracy if misadjusted.
B – Installation hole E – Terminal Block TB1
C – Model number F – Potentiometers <2>
AO-A3
Underside
D
C
A
B
E
F
AO
V1 AC V2 AC FE
AO

10 YASK AWA E L E C T R I C TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual
5 Installation Procedure
5 Installation Procedure
◆ Section Safety
DANGER
Electric Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Disconnect all power to the unit and wait at least the amount of time specified on the unit
front cover safety label. After all indicators are off, measure the DC bus voltage to
confirm safe level, and check for unsafe voltages before servicing. The internal capacitor
remains charged after the power supply is turned off.
WARNING
Electrical Shock Hazard
Do not remove the front covers of the unit while the power is on.
Failure to comply could result in death or serious injury.
The diagrams in this section may include options and units without covers or safety
shields to show details. Be sure to reinstall covers or shields before operating any devices.
Use the option according to the instructions described in this manual.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment, and maintenance of this product.
Do not touch circuit boards while the power to the unit is on.
Failure to comply could result in death or serious injury.

5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual 11
Do not use damaged wires, stress the wiring, or damage the wire insulation.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to
overheating of electrical connections.
NOTICE
Damage to Equipment
Observe proper electrostatic discharge (ESD) procedures when handling the option,
unit, and circuit boards.
Failure to comply may result in ESD damage to circuitry.
Never shut the power off while the unit is running or outputting voltage.
Failure to comply may cause the application to operate incorrectly or damage the unit.
Do not operate damaged equipment.
Failure to comply may cause further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Tighten all terminal screws to the specified tightening torque.
Failure to comply could result in damage to the terminal block.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the unit.
WARNING

5 Installation Procedure
12 YASK AWA E L E C T R I C TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual
Properly connect all pins and connectors.
Failure to comply may prevent proper operation and possibly damage equipment.
Check wiring to ensure that all connections are correct after installing the option
and connecting any other devices.
Failure to comply may result in damage to the option.
NOTICE

5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual 13
◆ Prior to Installing the Option
Prior to installing the option, wire the unit, make the necessary connections to the unit
terminals, and verify that the unit functions normally. Refer to the instruction manual
packaged with the unit for information on wiring and connecting the unit.
Figure 2 shows an exploded view of the unit with the option and related components for
reference.
Figure 2
Figure 2 Unit Components with Option
A – Insertion point for CN5 G – Included screws
B – Option card H – Ground wire
C – Front cover I – Unit grounding terminal (FE)
D – Digital operator J – Connector CN5-A
E – Terminal cover K – Connector CN5-B
F – Removable tabs for wire routing L – Connector CN5-C
E
G
L
K
J
I
H
B
A
C
D
F

5 Installation Procedure
14 YASK AWA E L E C T R I C TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual
◆ Installing the Option
Refer to the instructions below to install the option.
1. Shut off power to the unit, wait the appropriate amount of time for voltage to
dissipate, then remove the digital operator (D), front cover (C), and terminal cover
(E). Cover removal varies depending on unit size. Refer to the instruction manual
packaged with the unit for directions on removing the covers.
DANGER! Electrical Shock Hazard. Disconnect all power to the unit and wait at least the amount of time
specified on the unit front cover safety label. After all indicators are off, measure the DC bus voltage to
confirm safe level, and check for unsafe voltages before servicing to prevent electric shock. The internal
capacitor remains charged even after the power supply is turned off.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling
the option, unit, and circuit boards. Failure to comply may result in ESD damage to circuitry.
Figure 3
Figure 3 Remove the Front Cover, Terminal Cover, and Digital Operator
C
D
E

5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual 15
2. Insert the option card (B) into the CN5-A (J), CN5-B (K), or CN5-C (L) connector
located on the unit and fasten it into place using one of the included screws (G).
Figure 4
Figure 4 Insert the Option Card
J
G
B
K
L

5 Installation Procedure
16 YASK AWA E L E C T R I C TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual
3. Connect one end of the ground wire (H) to the ground terminal (I) using one of the
remaining screws (G). Connect the other end of the ground wire (H) to the
remaining ground terminal and installation hole on the option (B) using the last
remaining provided screw (G).
Figure 5
Figure 5 Connect the Ground Wire
Note: 1. The option package includes three ground wires. Use the longest wire when plugging the option into
connector CN5-C on the unit side. Use the next longest wire when plugging the option into connector
CN5-B. Use the shortest wire when plugging the option into connector CN5-A. Refer to Option
Package Contents on page 8 for more information.
2. There are two screw holes on the unit for use as ground terminals (J). When connecting three options,
two ground wires will need to share the same unit ground terminal.
I
G
H
B

5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual 17
4. Prepare and connect the wire ends as shown in Figure 6 and Figure 7. Refer to
Wire Gauges and Tightening Torques on page 18 to confirm that the proper
tightening torque is applied to each terminal. Take particular precaution to ensure
that each wire is properly connected and wire insulation is not accidentally pinched
into electrical terminals.
WARNING! Fire Hazard. Tighten all terminal screws according to the specified tightening torque. Loose
electrical connections could result in death or serious injury by fire due to overheating electrical connections.
Tightening screws beyond the specified tightening torque may cause erroneous operation, damage the
terminal block, or cause a fire.
NOTICE: Heat shrink tubing or electrical tape may be required to ensure that cable shielding does not
contact other wiring. Insufficient insulation may cause a short circuit and damage the option or unit.
Figure 6
Figure 6 Preparing Ends of Shielded Cable
Figure 7
Figure 7 Preparing and Connecting Cable Wiring
Insulation
Shield sheath
Option terminal To customer
circuit
FE
(Insulate with electrical tape
or shrink tubing)
AO
Option terminal block
Preparing wire ends: Screwdriver blade size
about 5.5 mm (7/32”)
When not using
crimped insulated
sleeves
Pull back the shielding and lightly
twist the end with fingers, keeping
the ends from fraying.
To customer circuit
(do not solder ends)
Loosen the screws and
insert the wire into the
opening on the terminal block.
Blade depth of
0.4 mm or less
Blade width of
2.5 mm or less
AO

5 Installation Procedure
18 YASK AWA E L E C T R I C TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual
5. Wire the customer-supplied circuit to the terminal block on the option. Refer to
Figure 8 for wiring instructions.
Connection Diagram
Refer to Table 4 on page 19 for a detailed description of the option board terminal
functions. To ensure accurate control, use stable power supply for the voltage
reference source.
Figure 8
Figure 8 Option Connection Diagram
NOTICE: Do not adjust the potentiometers on the option. The potentiometers are factory set and may
change the voltage output characteristics and cause output signal inaccuracy if misadjusted.
Wire Gauges and Tightening Torques
Wire gauge and torque specifications are listed in Table 4.
Table 2 Wire Gauges and Tightening Torques
Terminal
signal
Screw
Size
Tightening
Torque
Nm (inlb)
Bare Cable Ferrule-Type Terminals Wire
Type
Recomm.
Gauge mm2Applicable Gauges mm2Recomm. Gauge mm2Applicable Gauges mm2
V1, V2,
AC, FE M2 0.22 to 0.25
(1.95 to 2.21)
0.75
(18 AWG)
Stranded wire:
0.25 to 1.0
(24 to 17 AWG)
Solid wire:
0.25 to 1.5
(24 to 16 AWG)
0.5
(20 AWG)
0.25 to 0.5
(24 to 20 AWG)
Shielded
twisted
pair, etc.
Twisted-pair shielded line
Main circuit terminal Control circuit terminal
V1
AC
AC
V2
FE
AO-A3 Monitor
CN5
R/L1
S/L2
T/L3
TB1
FE
FM
AM ＋
−
＋
−
Unit
Ground wire
AO

5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual 19
Ferrule-Type Terminals
Yaskawa recommends using CRIMPFOX 6 by Phoenix Contact or equivalent
ferrule-type terminals with the specifications listed in Table 5 for wiring to ensure
proper connections.
Note: Properly trim wire ends so loose wire ends do not extend from the crimp terminals.
Table 3 Ferrule-Type Terminal Sizes
Terminal Functions
Table 4 Option Terminal Functions
Ferrule-Type
Terminal
Wire Gauge
mm2Phoenix Contact Model
L
mm (in)
d1
mm (in)
d2
mm (in)
0.25 (24 AWG) AI 0.25 - 6YE 10.5 (13/32) 0.8 (1/32) 2 (5/64)
0.34 (22 AWG) AI 0.34 - 6TQ 10.5 (13/32) 0.8 (1/32) 2 (5/64)
0.5 (20 AWG) AI 0.5 - 6WH 14 (9/16) 1.1 (3/64) 2.5 (3/32)
Terminal Function Signal Level Description
V1
<1> Set the functions and output levels for terminals V1 and V2 using unit parameters. See the unit Instruction Manual
for directions on setting parameters.
Analog voltage output 1
-10 to 10 V
• Analog voltage output for an external monitoring
device <1>
Output resolution 11-bit plus sign (1/2048)
• Max. load current 3 mA
V2 Analog voltage output 2
AC Common 0 V Common for analog voltage output
FE Ground – Used for grounding shielded lines
d1 d2
6 mm
L

5 Installation Procedure
20 YASK AWA E L E C T R I C TOBP C730600 40E 1000-Series Option AO-A3 Installation Manual
6. Route the option wiring.
Depending on the unit model, some units may require routing the wiring through the
side of the front cover to the outside. In these cases, cut out the perforated
openings on the left side of the unit front cover as shown in Figure 9-A and leave no
sharp edges to damage wiring.
Route the wiring inside the enclosure as shown in Figure 9-B for units that do not
require routing through the front cover.
Refer to the Peripheral Devices & Options section of the unit Instruction Manual for
more information.
Figure 9
Figure 9 Wire Routing Examples
AB