YASKAWA VARISPEED-656RC5 User manual

LITERATURE NO. KAE-S656-3B
ENVIRONMENTAL
SYSTEM
C
E
R
T
I
F
I
E
D
M
A
N
A
G
E
M
E
N
T
S
Y
S
T
E
M
JQA-EM0498
QUALITY SYSTEM
C
E
R
T
I
F
I
E
D
M
A
N
A
G
E
M
E
N
T
S
Y
S
T
E
M
JQA-0422
Certified for
ISO9001 and
ISO14001
VARISPEED-656RC5
200V CLASS: 3.7 to 37kW
400V CLASS: 3.7 to 75kW
POWER REGENERATIVE UNIT (VS-656RC5)
YASKAWA

32
Fully Supports Inverters
When power regeneration can be
advantageous:
Cranes, elevators, centrifugal separators,
winders, etc.
Varispeed G7, Varispeed F7,
VS-686SS5, VS-626MC5, etc.
The VS-656RC5 is a power regenerative unit
with both braking and regenerative functions.
The VS-656RC5 shows great energy-saving
performance in combination with an inverter.
Because the VS-656RC5 does not require a
braking resistor unit, it requires less space and
enhances braking ability.
The VS-656RC5 will dramatically affect
applications with large minus loads such as
cranes and elevators.
The VS-656RC5 operates only at power regeneration with 120˚ current conduction.
It efficiently regenerates load energy to the power supply, which results in significant energy savings.
90%
0
0
0
100%
150%
70%
10%
30%
130%
55.5kW
55.5kW
25.9kW
3.7kW
33.3kW
11.1kW
15 sec. 15 sec.
2
sec.

2
sec.

20
sec.

20
sec.

2
sec.

2
sec.

78 sec.
Speed Winding
Unwinding
Torque
Power
Helps the Energy-Saving Drive
The VS-656RC5 requires less than half the area and is less than half the bulk of braking resistor
systems that have abraking unit + braking resistor.
A magnetic contactor is not needed.
Requires Less Space
VS-656RC5 can do Three jobs with One Unit
Dramatically improved braking ability.
Calculations of torque, time, and frequency are not needed.
Enhances Braking Ability
Cranes Centrifugal Separator
•Without options: Approx. 10 to 20%/continuous rating
•With standard options: Approx. 100 to 130%/max. 10sec.,
10%ED
＊Except for conditions above, additional options will be required.
– 63%
– 72%
Area:
Exampleof200V15kWwithstandardoptions Exampleof200V15kW
Bulk :
20%
100%
120%
39kW
6kW
36kW
180 sec. 180 sec. 180 sec.
180 sec.( approx. 12 min.)
180 sec.
130%
0
0
0
Speed
Torque
Power
OperatingConditions:5000h/yearElectricalcosts＄0.12/kWh
ElectricPowerConsumption:P=(55.5kW××2+33.3kW×15+11.1××2)×
−(3.7kW××2+25.9kW×5+48.1××2)×0.9×0.95
=8.49kW−4.82kW=3.67kW
ElectricalCosts＝3.67×5,000×0.12＝＄2202
ResistorDischargeType
Yousave5094−2202＝＄2892／year 
1
78

1
2

1
2

1
2

1
2

1
0.9×0.95
Note:Whenusinganinverterwitharesistordischarge,brakingresistorand
brakingresistorunitrequire3timesthestandardratedpower.
P＝8.49kW
ElectricalCosts＝8.49×5,000×0.12＝＄5094
Rated load: 10 t Rated Winding Speed: 20 m/min Applied Motor: 37 kW, 6-pole, 1150 r/min
MotorEfficiency:90%
InverterEfficiency:95%
MotorEfficiency:90%
InverterEfficiency:95%
OperatingConditions:5000h/yearElectricalcosts＄0.12/kWh
ElectricPowerConsumption:P=(39kW××180+6kW×180)×
 − (36kW××180)×0.9×0.95
=7.46kW −3.85kW =3.61kW
ElectricalCosts＝3.61×5,000×0.12＝＄2166
ResistorDischargeType
Yousave4476−2166＝＄2310／year 
1
720

1
2
1
2

1
0.9×0.95
Note:Whenusinganinverterwitharesistordischarge,brakingresistorand
brakingresistorunitrequire2.5timesthestandardratedpower.
P＝7.46kW
ElectricalCosts＝7.46×5,000×0.12＝＄4476
Applied Motor: 30kW, 4-pole
(for industrial waste)
■Applications
■Applicable Inverters
■Safety Standards
Power
Regeneration
Braking
Resistor
Unit
Braking
Unit
Connection
Three-phase AC power supply
Inverter
Power flow
during motoring
Power flow during
regenerating
Power coordinating reactor
Current
suppressing
reactor
Diode
converter Inverter
VS-656RC5
FU
IM
CEmarking
UL／cULStandard
LISTED
CUS
•80%/continuous rating
•100%/1min., 25%ED
•150%/30 sec.
＊ Except for conditions above, apply a higher capacity unit.
■Braking Resistor System
■Braking Resistor
System
■VS-656RC5
■VS-656RC5
Brakingresistor
356（W）×543（H）×260（D）
VS-656RC5
200（W）×300（H）×265（D）
Powercoordinatingreactor
180（W）×90（H）×10 0（D）
Powersuppressingreactor
120（W）×90（H）×71（D）
Brakingunit
14 0（W）×280（H）×160（D）
Dimensionsinmm Dimensionsinmm

4
Notes:1Use1:1withaninveter.DonotconnectmorethanoneinvertertooneVS-656RC5.
 2UsetheVS-656RC5whosecapacityisequaltooneexceedingtheinvertercapacitytobecombined.
 3MakesuretousethespecifiedACreactor,fuse,andfuseholder.
 4Donotusethisunitwithsingle-phasepowersupply.Usethree-phasepowersupply.
 5Whenthepowersupplyisagenerator,checkthecapacityofthegenerator.ContactyourYASKAWArepresentative.
＊UsetheVS-656RC5withlargeroutputcapacityiftheimbalanceratebetweenphasesexceeds2%.
Imbalanceratebetweenphasescanbecalculatedusingthefollowingformula(ConformingtoIEC1800-3).
Imbalanceratebetweenphases[%]＝ ×67
Max.voltage−Min.voltage
Three-phaseaveragevoltage
Model CIMR − R5A 23P7
3.7
13
10
25P5
5.5
19
15
27P5
7.5
26
20
2011
11
37
30
2015
15
51
40
2018
18.5
64
50
2022
22
77
60
2030
30
102
80
2037
37
126
100
RatedCapacity
RatedDCCurrent
RatedCurrentonPowerSide
RegenerativeTorque
VoltageFrequency
AllowableVoltageFluctuation
AllowableFrequencyFluctuation
ImbalanceRatebetweenPhases
200to220VAC50Hz,200to230VAC60Hz
−15to＋10%
±3Hz/300ms（Freephaserotation）
Within2％ *
150%for30sec.100%for1min.,25%ED,80%continuous
kW
A
A
200VClass
Rating
InputPower
Supply
Rating
InputPower
Supply
Model CIMR − R5A 43P7
3.7
6
5
45P5
5.5
9
7.5
47P5
7.5
13
10
4011
11
19
15
4015
15
26
20
4018
18.5
32
25
4022
22
37
30
4030
30
51
40
4037
37
64
50
4045
45
77
60
4055
55
96
75
4075
75
128
100
RatedCapacity
RatedDCCurrent
RatedCurrentonPowerSide
RegenerativeTorque
VoltageFrequency
AllowableVoltageFluctuation
AllowableFrequencyFluctuation
ImbalanceRatebetweenPhases
380to460VAC50/60Hz
−15to＋10%
±3Hz/300ms（Freephaserotation）
Within2％ *
150%for30sec.100%for1min.,25%ED,80%continuous
kW
A
A
400VClass
ControlMethod
InputPowerFactor
OverloadCapacity
OperationInput
1CContactOutput
PhotocouplerOutput
AnalogOutput
InstantaneousOvercurrent
BlownFuse
Overload
Undervoltage(DCVoltage)
Undervoltage(PowerSideVoltage) 
Overvoltage(DCVoltage)
FinOverheat
PowerSupplyOpenPhase
PowerFrequencyError
PowerChargeIndication
Location
AmbientTemperature
Humidity
Vibration
120°currentconduction
0.9ormore(Ratedcurrent)
30sec.atapprox.150%ofratedcurrent.
Externalterminals4points(MANUALRUN,AUTORUN,EXFLT,RESET)
Fault(FAULT)
Photocoupleroutput2points(CONVREADY,RUN)
Analogoutput:1pointcanbereleased(Factorysetting:currentmonitor)
Stopsatapprox,200%ofthecurrentonpowerside
Motorstopsbyblownfuse.
Stopsafter30sec.at150%ofratedcurrent
200Vclass:stopsatapprox.190VDCorless400Vclass:stopsatapprox.380VDCorless.
200Vclass:stopsatapprox.150VACorless400Vclass:stopsatapprox.300VACorless.
200Vclass:stopsatapprox.406VDCormore400Vclass:stopsatapprox.812VDCormore.

Protectedbythermister
Stopsatpowersupplyopenphasedetection.
Stopsbyfluctuationmorethan±3Hzofratedinputfrequency.
Indicateduntilmainoutputvoltageisapprox.50Vorless.
Indoor(Protectedfromcorrosivegasesanddust)
-10to+40℃(Closedwall-mounted)-10to+45℃(Openchassistype)
90%RHorless(non-condensing)
Upto9.8m/s2(1G)lessthan20Hz,upto1.96m/s2(0.2G)at20to50Hz
Commonto200V/400VClass
Control
Characteristics
Status Output
ProtectiveFunction
Environmental
Conditions
STANDARD SPECIFICATIONS

5
IM
AM
MCCB
FU VS
− 656RC5
VarispeedG7
R/L1
S/L2
T/L3
S1
S2
S3
S4
MANUALRUN
AUTORUN
EXFLT
RESET
SS
SP
SC
E
＋24V
ShieldSheath
ConnectionTerminal
Multi-functional
AnalogOutput
−10to＋10V
Sequence
Common
PowerCoordinatingReactor(Note1)
CurrentSuppressing
Reactor(Note1)
(Note3)
(Note4)
(Note5)
(Note2) (Note3)
(Note4)
(Note1)
r1/l11
s1/l21
r/l1
s/l2
t1/l31
f
f
g
f
g1
g
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
Grounding
Grounding
M1 OpenCollector1
CONVREADY OpenCollectorOutput
48VDC58mAorless
FaultContactOutput
250VAC1Aorless
30VDC1Aorless
PowerSideCurrent
(FactorySetting)
OpenCollector2
RUN
M2
M3
M4
MA
AM
AC
MB
MC
＋
−
Notes:1Makesuretousethespecifiedreactor,fuseandfuseholder.
 2Removethewiringofterminalsr/l1ands/l2sincetheywereconnectedatthefactory.
 3ConnectVarispeedG7ACpowersupplyterminalsR/L1,S/L2,andT/L3tothesecondarysideofthepowercoordinatingreactor.
 4Connectterminalsr/l1,ands/l2ofVarispeedG7,andterminalsr1/l11,s1/l21,andt1/l31ofVS-656RC5totheprimarysideofthepower
coordinatingreactor.
 5DCbuswiring(g1−g,f−f)betweenVarispeedG7andVS-656RC5shouldbe5morless.
 6WiringbetweenthepowercoordinatingreactorandtheVarispeedG7ortheVS-656RC5shouldbe10morless.
CONNECTION DIAGRAM
ThefigurebelowshowsatypicalconnectiondiagramoftheVS-656RC5andtheVarispeedG7.
TheconnectionisthesamefortheVarispeedF7andtheVarispeedG7.

6
＊1WhentheMANUALRUNsignalisinput,theoperationwillbestartedregardlessoftheexistenceofregenerativeenergy.
WhentheMANUALRUNsignalisturnedOFF,theoperationwillstopafter1second.
＊2MonitorsDCvoltage,andregeneratesenergytothepowersupplyautomaticallywhenthevoltageexceedstheregenerationstartingvoltage.
Whenthevoltageislowered,regenerationwillstopautomatically.
Normally,useAUTORUN.Ifvibrationornoiseoccurs,useMANUALRUN.
TerminalSymbol Description
R/L1
S/L2
T/L3
r1/l11
s1/l21
t1/l31
g,f
ACpowersupplyofthemaincircuitterminalforVS
− 656RC5.
Detectsthephasesequenceandthevoltagelevel.
・Connecttothepowersideofthepowercoordinatingreactor.
SuppliespowerforthecoolingfanandinrushpreventionMCoftheVS
− 656RC5
ConnecttotheDCvoltageoftheinverterpowersupplyinputterminals.
・Twoterminalsareprovidedforbothgandf.
MainCircuitInput
PowerSupply
VoltageDetection
PowerInputforFANandMC
Forgrounding(200Vclass.100Ωorless,400Vclass.10Ωorless)
GroundTerminal
MainCircuitTerminalFunctions

Type No. Signal Function SignalLevel
SequenceInput
S1
S2
S3
S4
SC
SS
SP
M1−M2
M3−M4
MA−MC
MB−MC
AM
AC
Photocoupler
Output
RelayOutput
Multi-functional
AnalogOutput
MANUALRUN＊1
AUTORUN＊2
EXFLT
RESET
SequenceCommon
PhotocouplerInternalCommon
Sequence+24VPowerSupply
CONVREADY
RUN
FAULTOutput
（TransferContact）
InputCurrent
Analoggrand
RunwhenCLOSED,stopwhenOPEN
Autorun(regenerativeoperation)whenCLOSED
ExternalfaultwhenCLOSED
FaultresetwhenCLOSED
ClosedwhenVS-656RC5isREADY
CLOSEduringrun
Outputswhenafaultisdetected.
TerminalMA-MC:Closedduringfaultdetection
TerminalMB-MC:Openduringfaultdetection
24VDC8mA
Photocoupler
isolation
48VDC50mA
orless
250VAC1Aorless
30VDC1Aorless
-10to+10VDC
2mAorless
5V：100%ofratedinputcurrent
ControlCircuitTerminalFunctions（commonto200V,and400Vclass）

VariableSpeedSeries ProtectiveStructure
0:Openchassis(IECIP00)
1:Enclosedwall-mounted(NEMA1)
VoltageClass
2:Three-phase200Vclass
4:Three-phase400Vclass
Max.ApplicableMotorOutput
3P7:3.7kW

037:37kW

075:75kW
Pindicatesthedecimalpoint.
VS-656RC5Series
Specifications
A:Standarddomesticmodel
CIMR−R5A40301
■ModelDesignation
EXTERNAL TERMINALS

7
DIMENSIONS in mm
■ProtectiveStructure
●OpenChassisType(IECIP00)
Protectedsothatpartsofthehumanbody
cannotreachelectricallychargedpartsfrom
thefrontwhentheVS-656RC5ismountedin
acontrolpanel.
●EnclosedWall-mountedType(NEMA1)
StructuredsothattheVS-656RC5isshielded
fromtheexterior,andcanthusbemountedto
theinteriorwallofastandardbuilding(not
necessarilyenclosedinacontrolpanel).
Theprotectivestructureconformstothe
standardsofNEMA1intheUSA.
■Modelsof200/400V30kWorLess
（Thefollowingfigureshowsa200V3.7kWmodel.）
■Modelsof200/400V37kW
orMore
（Thefollowingfigureshowsa200V37kWmodel.）
23P7
25P5
27P5
2011
2015
2018
2022
2030
2037
43P7
45P5
47P5
4011
4015
4018
4022
4030
4037
4045
4055
4075
WHDW1H1H2 WHDW1H1 H2
140 280 180 126 266 7.0 4.5 4.5 M5140 280 180 126 266 7.0
325 450 285 275 435 7.5 23 27 M6330 610 285 275 435 87.5
200 300 205 186 285 8.0 6 6 M6200 300 205 186 285 8.0
250 380 225 236 365 7.5 11 11 M6250 380 225 236 365 7.5
140 280 180 126 266 7.0 4
3.5
4
3.5
M5140 280 180 126 266 7.0
250 380 225 236 365 7.5 11 11 M6250
400
380 225 236 365
27.5
7.5
200 300 205 186 285 8.0 5.5
6
5.5
6M6200 300 205 186 285 8.0
325 450 285 275 435 7.5 25
26.5
28
29.5
M6
M6
330 610 285 275 435 87.5
325 625 285 275 610 7.5 34
36
785
850
87.5
152.5
38
40
330 285 275 610
200V
Class
Voltage
OpenChassisType(IECIP00)
Dimensionsmm Mounting
Dimensionsmm
Approx.
Mass
kg
Dimensionsmm Mounting
Dimensionsmm
Approx.
Mass
kg
Mount-
ing
Hole
d
EnclosedWall-mounted(NEMA1)
400V
Class
Model
CIMR-R5A
Notes:1.Touseopenchassistypeunitmodels30kWorless(200/400V),removethetopandthebottomcovers.
 2.Mountingholeiscommontobothopenchassistypeandenclosedtype.
 3.Anattachmentisrequiredwheninstallingexternalheatsinkinacabinet.Seep.13fordetails.
W1
H2
H1
H
4-d
WD
D
W
W1
4-d
H2 H1
H

8
Mounting to a Gasketed Cabinet (Internal Sink)
Thestandardenclosure(withtheheatsink
mountedinternally)canbeeasilychangedto
anexternallymountedheatsinkarrangement,
buttheenclosure'smountingfacemustbe
gasketed.
VS − 656RC5 Heat Loss
ModelCIMR − R5A 43P7
3.7
6
30
50
80
45P5
5.5
9
40
60
100
47P5
7.5
13
60
60
120
4011
11
19
80
70
150
4015
15
26
110
90
200
4018
18.5
32
120
100
220
4022
22
37
140
110
250
4030
30
51
210
140
350
4037
37
64
290
160
450
4045
45
77
360
190
550
4055
55
96
470
260
730
4075
75
128
550
310
860
Fin
InsideUnit
TotalHeatLoss
RatedCapacity
RatedCurrent
FinCooling Fancooled
kW
A
400VClass
ModelCIMR − R5A 23P7
3.7
13
70
60
130
25P5
5.5
19
70
60
130
27P5
7.5
26
90
80
170
2011
11
37
160
110
270
2015
15
51
200
130
330
2018
18.5
64
250
150
400
2022
22
77
320
180
500
2030
30
102
410
220
630
2037
37
126
540
290
830
Fin
InsideUnit
TotalHeatLoss
RatedCapacity
RatedCurrent
FinCooling Fancooled
kW
A
200VClass
HeatLossW
＊
HeatLossW
＊
＊Valuesaretheregenerativetorqueat80%continuousrating.
＊Valuesaretheregenerativetorqueat80%continuousrating.
UPPERCOVER
HEATSINK
LOWERCOVER
COVERMTGSCREW
55℃
45℃
UPPERCOVER
INTERNALHEATSINK
UPPERPARTAIRTEMPERATURE
−10TO55℃
OPENCHASSIS
TYPEPOWER
REGENERATIVEUNIT
INLETAIR
TEMPERATURE
−10TO45℃
PERIPHERAL
TEMPERATURE
40℃
LOWERCOVER
HEATSINK
Removetheuppperandlowercoversforthemodels
of30kWorlessin200Vand400Vclasses.

9
LED MONITOR (Standard Component)
Monitor Functions and Displays
■StatusDisplays
DisplaysthestatusoftheVS-656RC5andoperatesthe
photocoupleroutputs.
StatusDisplays
■FaultDisplays
WhentheVS-656RC5detectsafault,theLEDmonitorindicates
thetypeoffaultandthefaultcontactoutputsareactivated.
FaultDisplays
READY
RUN
Ready
Running
LED  Display
RUN DS1 DS2 Meaning Contents
ExternalFault:Anexternalfaultwasinputfromthecontactinputterminal.
Overload:Theloadistooheavy.
HeatsinkOverheating:Heatsinkwasover105℃(factorysetting).
ControlPowerFault:Thecontrolpowersupplyvoltagedropped.
InrushPreventionCircuitFault:Afaultoccurredintheinrushpreventioncircuit.
PowerSupplyFrequencyFault:Powersupplyfrequencywasover3Hz(factorysetting)
Overcurrent:TheACcurrentofthepowersupplywasovertheovercurrentdetectionlevel.(Approx.200%oftheratedcurrent)
MainCircuitOvervoltage:TheDCvoltageofthemaincircuitwasovertheovervoltagedetectionlevel.
(200Vclass:approx.406VDCormore,400Vclass:approx.812VDCormore)
MainCircuitDCUndervoltage:TheDCvoltageofthemaincircuitwasbelowtheundervoltagedetectionlevel.
(200Vclass:appox.190VDCorless,400Vclass:appox,380VDCorless)
MainCircuitACUndervoltage:TheACvoltageofthemaincircuitwasbelowtheundervoltagedetectionlevelduringarun.
(200Vclass:approx.150VACorless,400Vclass:approx.300VACorless)
BaseblockCircuitError
EEPROMError
CPUInternalA/DConverterError
LED
 Display
RUN DS1 DS2 Meaning Contents
EF
OL
OH
OV
UV
OC
CPF
■AlarmDisplays
AnalarmisdisplayedwhentheVS-656RC5detectsaminorfault.TheVS-656RC5automatically
returnstotheoriginalstatuswhenthecauseofthefaulthasbeenremoved.
AlarmDisplays
ExternalFault:Anexternalfaultwasinputfromthecontactinputterminal.
Overload:Theamountoftheloadwasover80%oftheoverloadcapacity.
HeatsinkOverheating:Thetemperatureoftheheatsinkwasover90℃(factorysetting).
Overvoltage:TheDCvoltageofthemaincircuitwasovertheovervoltagedetectionlevel.
(200Vclass:approx.406VDCormore,400Vclass:approx.812VDCormore)
MainCircuitUndervoltage:Thefollowingconditionsoccurredduringastop.
・ThemaincircuitDCvoltagewasbelowtheundervoltagedetectionlevel.

(200Vclass:approx.190VDCorless,400Vclass:approx.380VDCorless)
・Thesurgecurrentlimitingcontactoropened.
・Thecontrolpowersupplyisbelowtheundervoltagedetectionlevel.

(200Vclass:approx.150VACorless,400Vclass:approx.300VACorless)
・Frequencydetecitionwasovertheallowablelevel.
・Thevoltagephaserotationontheinputsidechanged.
LED
 Display
RUN DS1 DS2 Meaning Contents
ALARM
EF
OL
OH
OV
UV
PowerONLED
LitwhenthepowerisON
MonitorLED
Displaystatus
combinations
Indicatestheoperation
statusbythecombination
oftheLEDs(Lit,Blinking,
orOff)
Lit
Blinking
Off

10
PERIPHERAL DEVICES
ConnectthespecifiedACreactorandACmaincircuitfuseswhenoperatingtheVS-656RC5.
InputACReactor (TypeUZBA-B,for50/60Hz)
PowerCoordinatingReactor
Aninputthree-phasereactor
correspondingtoeachmodelis
necessarywhenoperatingVS-
656RC5.ThisinputACreactoris
effectiveagainstsaturatedcurrent
andexcessiveheat.
Checkthetablebelowandusea
specifiedACreactor.
〔ConnectionExample〕
MCCB
PowerCoordinatingReactor
CurrentSuppressingReactor
Inverter
Motor
IM
R
S
T
RVS
− 
656 RC 5
S
T
FU
U
V
W
VS − 656RC5 
CIMR−R5A  =
Current
ValueA
Inductance 
mH
CodeNo. Fig. Dimensionsmm
Approx.Mass
kg
Loss
W
ABB1CDEFHJKLM
23P7
25P5
27P5
2011
2015
2018
2022
2030
2037
20
30
40
60
80
90
120
160
200
0.53
0.35
0.265
0.18
0.13
0.12
0.09
0.07
0.05
130
130
130
160
180
180
180
210
210
88
88
98
105
100
100
100
100
115

105
105
105
130
150
150
150
175
175
130
130
130
160
180
180
180
205
205
11.5
9
11.5
10
10
10
10
10
10
7
7
7
7
7
7
7
7
7
22
22
22
25
25
25
25
25
25
3
3
4
6
8
8
8
12
15
35
45
50
65
75
90
90
100
100
M6
M6
M6
M6
M6
M6
M6
M6
M6
M5
M5
M6
M6
M8
M8
M10
M10
M10
65
70
75
85
80
80
80
80
95
50
50
50
75
75
75
75
75
75
114
119
139
147.5
155
150
155
170
182.8
X002491
X002492
X002493
X002495
X002497
X002498
X002555
X002556
X002557
2
200VClass
VS − 656RC5 
CIMR−R5A  =
Current
ValueA
Inductance 
mH
CodeNo. Fig. Dimensionsmm
Approx.Mass
kg
Loss
W
ABB1CDEFHJKLM
43P7
45P5
47P5
4011
4015
4018
4022
4030
4037
4045
4055
4075
10
15
20
30
40
50
60
80
90
120
150
200
2.2
1.42
1.06
0.7
0.53
0.42
0.36
0.26
0.24
0.18
0.15
0.11
130
130
160
160
180
180
180
210
210
240
240
270
88
98
90
105
100
100
100
100
115
126
126
162
130
130
130
130
150
150
150
175
175
205
205
230
130
130
160
160
180
180
180
205
205
240
240
260
11.5
11.5
10
10
10
10
10
10
10
8
8
16
7
7
7
7
7
7
7
7
7
10
10
10
22
22
25
25
25
25
25
25
25
25
25
40
3
4
5
6
8
8
8.5
12
15
23
23
32
43
50
50
65
90
90
90
95
110
130
150
135
M6
M6
M6
M6
M6
M6
M6
M6
M6
M8
M8
M8
M4
M4
M5
M5
M6
M6
M6
M8
M8
M10
M10
M10
65
75
70
85
80
80
75
80
95
110
110
130
50
50
75
75
75
75
75
75
75
150
150
150
−
−
115
132.5
140
145
150
150
177.5
193
198
231
X002500
X002501
X002502
X002503
X002504
X002505
X002506
X002508
X002509
X002566
X002567
X002568
2
1
400VClass
Fig.1 Fig.2
UX
X
UVW
YZ
DHE
B
DETAILIN
MTG.HOLE
DETAILIN
MTG.HOLE
4-J:MTG.HOLES
4-J:MTG.HOLES
6-M:TERMINALS
6-M:TERMINALS
NAME
PLATE
NAMEPLATE
F
A
D
FHE
B
B1
A
L
K
L
K
VYWZ
C
4.5
4.5
C

11
Power Suppressing Reactor
VS − 656RC5 
CIMR−R5A  =
Current
ValueA
Inductance 
mH
CodeNo. Fig. Dimensionsmm
Approx.Mass
kg Loss
W
XYY1ZBHGA
1DIA. 2DIA.
23P7
25P5
27P5
2011
2015
2018
2022
2030
2037
15
15
20
40
40
50
60
80
100
0.31
0.31
0.15
0.1
0.1
0.06
0.05
0.04
0.03
85
85
85
105
105
105
105
130
130
61
61
61
71
71
71
71
88
88
−
−
−
120
120
120
125
140
145
40
40
40
50
50
50
50
70
70
M4
M4
M4
M5
M5
M5
M6
M8
M8
20
20
20
20
20
20
20
22
22
1.5
1.5
1.5
2.5
2.5
2.5
2.5
3
3
22
22
21
32
32
31
35
48
46
105
105
105
120
120
120
120
130
130
M5
M5
M5
M6
M6
M6
M6
M6
M6
40
40
40
40
40
40
40
50
50
70
70
70
90
90
90
90
105
105
X010121
X010121
X010122
X010123
X010123
X010124
X010125
X010126
X010127
1
2
3
200VClass
VS − 656RC5 
CIMR−R5A  =
Current
ValueA
Inductance 
mH
CodeNo. Fig. Dimensionsmm
Approx.Mass 
kg Loss
W
XYY1ZBHGA
1DIA. 2DIA.
43P7
45P5
47P5
4011
4015
4018
4022
4030
4037
4045
4055
4075
7.5
7.5
10
15
25
25
30
40
50
60
75
100
1.2
1.2
0.6
0.4
0.3
0.3
0.2
0.15
0.12
0.1
0.08
0.06
85
85
85
85
105
105
105
105
130
130
160
160
61
61
61
61
71
71
71
71
88
98
90
90
−
−
−
−
110
110
115
115
135
145
145
145
40
40
40
40
50
50
50
50
70
80
70
70
M4
M4
M4
M4
M5
M5
M5
M6
M6
M6
M8
M8
20
20
20
20
20
20
20
20
22
22
25
25
1.5
1.5
1.5
1.5
2.5
2.5
2.5
2.5
3
4
5
5
21
21
19
23
36
36
33
40
46
56
81
72
105
105
105
105
120
120
120
120
130
130
160
160
M5
M5
M5
M5
M6
M6
M6
M6
M6
M6
M6
M6
40
40
40
40
40
40
40
40
50
50
75
75
70
70
70
70
90
90
90
90
105
105
125
125
X010128
X010128
X010129
X010130
X010131
X010131
X010132
X010133
X010134
X010135
X010136
X010137
1
2
3
400VClass
H
H
H
YY
Fig.1 Fig.2
Fig.3
U
B
X
A4-MTGHOLES
FOR2DIA.BOLT
6-TERMINALS
FOR1DIA.SCREW
NAMEPLATE
4-MTGHOLES
FOR2DIA.BOLT
6-TERMINALS
FOR1DIA.SCREW
6-TERMINALS
FOR1DIA.SCREW
NAMEPLATE
NAMEPLATE
orless
orless
orless
orless orless
B
X
AY1
Y1
XVYWZ
U
X
V
Y
W
Z
25
Z±5
Z±5
4-MTGHOLES
FOR2DIA.BOLT
B
X
A
U
X
V
Y
W
Z
Z±5
Y
G
G
G

12
AC Main Circuit Fuse
Connectafuseattheprimarysideofthecurrentsuppressingreactor.
RecommendedfusesareshowninTablesbelow.
＊Fuselinkmountingnutsandrelatedparts(nuts,washers,springwashers,etc.)willbedeliveredseparately.
Wheninstallingfuselinks,tightenthebolts.
VS − 656RC5
CIMR
− R5A=Model ModelCodeNo. CodeNo. Fig.
Fuse FuseHolder
Amount
perUnit Amount
perUnit
23P7
25P5
27P5
2011
2015
2018
2022
2030
2037
200VClass
400VClass
CR2LS−20/UL
CM−1A
CM−2A
FU002014
FU002090
1
2
1
1
CR2LS−30/UL
CR2LS−50/UL
CR2LS−75/UL
CR2LS−100/UL

CR2L−150/UL
FU000799
FU000791
FU002107
FU002108
FU002109

FU002110
3
3
3
3
3

3
43P7
45P5
47P5
4011
4015
4018
4022
4030
4037
4045
4055
4075
CR6L−20/UL
CR6L−100/UL
CR6L−150/UL
CMS−4
CMS−5
FU002091
FU002092
3
4
3
3
CR6L−30/UL

CR6L−50/UL

CR6L−75/UL
FU002087
FU000927
FU000928
FU002088

FU000935

FU002089
3
3
3
3

3

3
Note:ThesefusesandfuseholdersaremadebyFUJIELECTRICCO.,LTD.
Note:ThesefusesandfuseholdersaremadebyFUJIELECTRICCO.,LTD.
VS − 656RC5
CIMR
− R5A=Model ModelCodeNo. CodeNo. Fig.
Fuse FuseHolder
Amount
perUnit Amount
perUnit
82 6-M8
FUSE
102
Fig.1 Fig.2 A-A
Dimensionsinmm
A-A
Fig.3 Fig.4
14
74
42 62 86
14 12
19 15
8
10
13DIA.
6.2DIA.
101
10
58
121
19
A
A
10
32 32
87
58
26
41
4
5DIA.
8DIA.
A
A
23.5
63 6-M6
TRANSPARENT
COVER
TRANSPARENT
COVER
FUSE
75
35 48
R8
※
R6
14 30
54
12
4
ISOLA-
TION
COVER ISOLA-
TION
COVER
※
6
13
21 35
72
105
94 82
62
131 116 102
M6
M10
70
11DIA.
6DIA.
8DIA.
5DIA.
23.5
10

13
Attachments
VS-656RC5models30kWandless(200/400Vclass)
needthisattachmentformountingtheheatsink
externally.
Thisattachmentexpandstheouterdimensionsofthe
widthandheightoftheVS-656RC5(Seep.7).
Note:C:Unitmountingscrewhole
D:Basetemporarilymounting
screwhole
Panel Cut for External Mounting of Cooling Fin (For Open Chassis)
200VClass
400VClass
■3.7to7.5kW ■37kW■18.5to30kW■11/15kW
■3.7to7.5kW ■18.5to30kW■11/15kW
■37/45kW ■55/75kW
4-M5SCREWS
4-M6SCREWS 4-M6SCREWS
4-8DIA.HOLES(C) 2-4.8DIA.HOLES(D)
25
149
308
8.5 8.5
45.5
12.5 300
25
12.5
325
C
CC
4
C
D
D
15.5
15.5
23
15
23
GASKET
GASKET
GASKET GASKET
GASKET
2-5DIA.HOLES
4-M5SCREWS
4-8DIA.HOLES(C) 4-8DIA.HOLES(C) 2-4.8DIA.HOLES(D)
25 25
61
610
8309
4.5
CDC
25
300
325
12.5
7.5
19.5
27
12.5
4.5
571 625
187 61
C
CCD
44
C
D
CD
C
45.5
12.5 300
325
12.5
25
149
3088.5 8.5
15.5
19.5
15
27
23 450
404 435
15.5
23
15
2-4.8DIA.HOLES(D)
4-M6SCREWS 4-M6SCREWS
2-5DIA.HOLES
2-5DIA.HOLES 2-5DIA.HOLES
2-5DIA.HOLES 2-5DIA.HOLES
A
A
AA
A
A
A
302
126 180 200
233
250
197
210
138
155
271 290 330
410 377 396
298 316
AA
A
A
A
126 180 200
233
250
197
210
138
155
302 330 271
298 410 377 396
435 450 404
316
290
GASKET GASKET
GASKET GASKET
Dimensionsinmm
VS − 656RC5
CIMR − R5A=
23P7to27P5
2011to2015
2018to2030
43P7to47P5
4011to4015
4018to4030
DACT32174-AD
DACT32174-BD
DACT32174-CD
DACT32174-AD
DACT32174-BD
DACT32174-CD
Attachment
OrderCode

14
OPTION
Name Model
JVOP-139
JVOP-130
W5001
W5003
Explanation
Standard
LCDmonitorspecifications
1m
3m
Usedwhenmonitoringandoperatingthe
VS-656RC5onthecontrolboard.
Installation
Method
Installed
Installed
−
LEDMonitor
DigitalOperator
LEDMonitor
DigitalOperator
ExtensionCable
LEDMonitor/DigitalOperator
LEDMonitor
(ModelJVOP-139)
DigitalOperator
(ModelJVOP-130)
LEDMonitor/DigitalOperator
ExtensionCable
PanelCutout
(Viewedfromthefrontofpanel)
MountedPanel
CommontobothJVOP-130/139models
4
PANELCUT
(FORCABLE)
68
4
125 140
16
39
27
70
2-4DIA.HOLE
PANEL
FRONT
18.8
min.
30
REAR
Note:ContactyourYASKAWArepresentative
formountingonapanel.
showsadigital
operator.
Dimensionsinmm

15
NOTES
ApplicationsoftheVS-656RC5
Selection
■Use1:1withaninverter.DonotconnectmorethanoneinvertertooneVS-656RC5.
■UseaVS-656RC5whosecapacityisequaltooneexceedingthecapacityoftheinvertertobeconnected.
■DonotconnecttheVS-656RC5inparallelwithanotherpowerregenerativeunit.
■Whenpowerregenerationisexecutedcontinuouslyusing○＋3terminaloftheVS-686SS5,
setthemaximumto80%.Ifmoreregenerationisnecessary,usealargercapacityVS-656RC5
sandinverter.
Installation
■Avoidoilmistordust.Placetheinverterinacleanareaorhouseitinatotally-enclosedcasesothatno
contaminationenters.Tousethetotally-enclosedcase,selectthecoolingmethodandpaneldimensionssothe
VS-656RC5ambienttemperaturewillbewithintheallowablerange.
■DonotinstalltheVS-656RC5onflammablematerial,suchaswood.
■InstalltheVS-656RC5onawallwiththelongersideintheverticalposition.
■Donotsubjecttheinvertertohalogengases,suchasfluorine,chlorine,bromine,andiodine,atanytime
evenduringtransportationorinstallation.
Operation
■ApplyingpowertotheVS-656RC5,DOUBLECHECKWIRINGANDSEQUENCEBEFORETURNINGTHE
POWERON.
■AfterturningthepoweroftheVS-656RC5OFF,electricchargesintheinternalcapacitorsareretained
temporarily.WaituntilthechangeLEDgoesoffbeforetouchingtheinsideoftheVS-656RC5.
■UseroundpressureterminalwhenwiringULandc-ULlistedVS-656RC5.Caulkingshoudbedonebythe
caulkingtoolsspecifiedbyterminalmanufactures.
■TheVS-656RC5cannotbeusedwithasingle-phasepowersupply.Makesuretouseathree-phasepower
supply.
ApplicationsofthePeripheralDevices
■InstallationandselectionofanACreactor
Aninputthree-phasereactorcorrespondingtoeachmodelisnecessarywhenoperatingtheVS-656RC5.
Forselectionofareactor,seep.10and11.ThisinputACreactoriseffectiveagainstsaturatedcurrents
andexcessiveheat.
■Installationandselectionoffuses
Connectafuseontheprimarysideofthepowersuppressingreactor.Forselectionofafuse,seep.12.
■Installationofanoisefilter
Whenaddinganinputnoisefiltertotheinverter,connectittotheprimarysideofthepowercoordinating
reactor.

VARISPEED-656RC5
YASKAWA ELECTRIC CORPORATION
IRUMA BUSINESS CENTER (SOLUTION CENTER)
480, Kamifujisawa, Iruma, Saitama 358-8555, Japan
Phone [phone] Fax [phone]
YASKAWA ELECTRIC AMERICA, INC.
2121 Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone [phone] Fax [phone]
YASKAWA ELETRICO DO BRASIL LTDA.
Avenida Fagundes Filho, 620 Bairro Saude-Sao Paulo-SP, Brazil CEP: 04304-000
Phone [phone] Fax [phone]
YASKAWA ELECTRIC EUROPE GmbH
Am Kronberger Hang 2, 65824 Schwalbach, Germany
Phone [phone] Fax [phone]
YASKAWA ELECTRIC UK LTD.
1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, United Kingdom
Phone [phone] Fax [phone]
YASKAWA ELECTRIC KOREA CORPORATION
7F, Doore Bldg. 24, Yeoido-dong, Youngdungpo-Ku, Seoul 150-877, Korea
Phone [phone] Fax [phone]
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
151 Lorong Chuan, #04-01, New Tech Park 556741, Singapore
Phone [phone] Fax [phone]
YASKAWA ELECTRIC (SHANGHAI) CO., LTD.
No.18 Xizang Zhong Road. Room 1702-1707, Harbour Ring Plaza Shanghai 200001, China
Phone [phone] Fax [phone]
YASKAWA ELECTRIC (SHANGHAI) CO., LTD. BEIJING OFFICE
Room 1011A, Tower W3 Oriental Plaza, No.1 East Chang An Ave.,
Dong Cheng District, Beijing 100738, China
Phone [phone] Fax [phone]
YASKAWA ELECTRIC TAIWAN CORPORATION
9F, 16, Nanking E. Rd., Sec. 3, Taipei, Taiwan
Phone [phone] Fax [phone]
In the event that the end user of this product is to be the military and said product is to be
employed in any weapons systems or the manufacture thereof, the export will fall under
the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade
Regulations. Therefore, be sure to follow all procedures and submit all relevant
documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice
for ongoing product modifications and improvements.
©2000-2007 YASKAWA ELECTRIC CORPORATION. All rights reserved.
YA S KAWA
Printed on 100% recycled paper
with soybean oil ink.
LITERATURE NO. KAE-S656-3B
07-8-9
Published in Japan October 2007 00-41