YASKAWA MOTOMAN DX100 User manual

MANUAL NO.
1
150880-1CD
Part Number: 150880-1CD
Revision: 1
MOTOADMIN
DX100, NX100, AND XRC MANUAL
Upon receipt of the product and prior to installation, initial operation, or maintenance read these
instructions thoroughly and retain for future reference.
MOTOMAN INSTRUCTIONS
DX100, NX100, or XRC INSTRUCTIONS
DX100, NX100, or XRC OPERATOR’S MANUAL
DX100, NX100, or XRC MAINTENANCE MANUAL
The DX100, NX100, or XRC operator’s manual above corresponds to specific usage.
Be sure to use the appropriate manual.
1/55

ii
150880-1CD
150880-1CD
MotoAdmin Program
MANDATORY
General items related to safety are listed in Section 2 of the DX100,
NX100, or XRC Controller Manual. To ensure correct and safe
operation, carefully read the DX100, NX100, or XRC Controller Manual
before reading this manual.
CAUTION
• The drawings and photos in this manual are representative
examples, and differences may exist between them and the
delivered product.
• YASKAWA may modify this model without notice when necessary
due to product improvements, modifications, or changes in
specifications.
• If such a modification is made, the manual number will also be
revised.
• If the manual is damaged or lost, contact a YASKAWA
representative to order a new copy. The representatives are listed
on the back cover. Be sure to tell the representative the manual
number listed on the front cover.
• YASKAWA is not responsible for incidents arising from unauthorized
modification of its products. Unauthorized modification voids the
products warranty.
2/55

iii
150880-1CD
150880-1CD
MotoAdmin Program
Notes for Safe Operation
Read this manual carefully before installation, operation, maintenance, or
inspection of the MotoAdmin Program.
In this manual, the Notes for Safe Operation are classified as “WARNING,”
“CAUTION,” “MANDATORY,” or “PROHIBITED.”
Even items described as “CAUTION” may result in a serious accident in
some situations.
WARNING
Indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury to
personnel.
CAUTION
Indicates a potentially hazardous
situation which, if not avoided, could
result in minor or moderate injury to
personnelanddamageto equipment.
It may also be used to alert against
unsafe practices.
MANDATORY
Always be sure to follow explicitly the
items listed under this heading.
PROHIBITED
Must never be performed.
NOTE
To ensure safe and efficient operation at all times, be sure to
follow all instructions, even if not designated as "CAUTION"
and "WARNING."
3/55

iv
150880-1CD
150880-1CD
MotoAdmin Program
WARNING
• Before operating the MotoAdmin Program, check that servo power
is turned OFF by pressing the EMERGENCY STOP button on the
operator station or Programming Pendant (refer to Figure 1). When
servo power is turned OFF, the SERVO ON LED on the
Programming Pendant is turned OFF.
Injury or damage to machinery may result if the Emergency Stop button
cannot stop the positioner during an emergency. The positioner should
not be used if the EMERGENCY STOP buttons do not function.
Figure 1: EMERGENCY STOP Button
• Release the EMERGENCY STOP button (refer to Figure 2). Once
this button is released, clear the cell of all items which could
interfere with the operation of the positioner then, turn servo power
ON.
Injury may result from unintentional or unexpected positioner motion.
Figure 2 : Release of EMERGENCY STOP Button
TURN
• Observe the following precautions when performing teaching
operations within the working envelope of the positioner:
– View the positioner from the front whenever possible.
– Always follow the predetermined operating procedure.
– Ensure that there is a safe place to retreat to in case of
emergency.
Improper or unintended manipulator operation may result in injury.
• Confirm that no person is present in the working envelope of the
positioner and that you are in a safe location before:
– Turning on the power for the DX100, NX100, or XRC controller.
– Moving the positioner with the Programming Pendant.
– Running the system in the check mode.
– Performing automatic operations.
Injury may result if anyone enters the working envelope of the
positioner during operation. Always press an EMERGENCY STOP
button immediately if there is a problem. The EMERGENCY STOP
buttons are located on the operator station and on the Programming
Pendant.
4/55

v
150880-1CD
150880-1CD
MotoAdmin Program
Definition of Terms Used Often in This Manual
The MOTOMAN is the YASKAWA industrial robot product.
The MOTOMAN usually consists of the manipulator, the DX100, NX100,
or XRC controller, manipulator cables, the DX100, NX100, or XRC
programming pendant (optional), and the DX100, NX100, or XRC
programming pendant dummy connector (optional).
In this manual, the equipment is designated as follows:
CAUTION
• Perform the following inspection procedures prior to conducting
positioner teaching. If problems are found, repair them immediately
and be sure that all other necessary processing has been
performed.
– Check for problems in positioner movement.
– Check for damage to insulation and sheathing of external wires.
• Always return the Programming Pendant to the hook on the cabinet
of the DX100, NX100, or XRC controller after use.
• The Programming Pendant can be damaged if it is left in the work
area, on the floor, or near fixtures.
• Read and understand the Explanation of Warning Labels in the
DX100, NX100, or XRC Controller Manual before operating the
MotoAdmin Program.
Equipment Manual Designation
DX100, NX100, or XRC controller DX100, NX100, or XRC
DX100, NX100, or XRC programming
pendant Programming pendant
Cable between the manipulator
and the controller Manipulator Cable
5/55

vi
150880-1CD
150880-1CD
MotoAdmin Program
Descriptions of the programming pendant keys, buttons, displays and
keyboard of the PC are shown as follows:
Description of the Operation Procedure
In the explanation of the operation procedure, the expression “Select • • • “
means that the cursor is moved to the object item and the SELECT key is
pressed, or that the item is directly selected by touching the screen.
Registered Trademark
In this manual, names of companies, corporations, or products are
trademarks, registered trademarks, or brand names for each company or
corporation. The indications of (R) and TM are omitted.
Equipment Manual Designation
Programming
Pendant Character Keys The keys which have characters printed on
them are denoted with [ ].
e.g. [ENTER]
Symbol Keys The keys which have a symbol printed on them
are not denoted with [ ] but depicted with a
small picture.
e.g. PAGE key
The cursor key is an exception, and a picture is
not shown.
Axis Keys
Numeric Keys “Axis keys” and “Numeric keys” are generic
names for the keys for axis operation and
number input.
Keys Pressed
Simultaneously When two keys are to be pressed
simultaneously, the keys are shown with a “+”
sign between them.
e.g. SHIFT key + COORD key
Mode Key Three kinds of modes that can be selected by
the mode key are denoted as follows:
REMOTE, PLAY, or TEACH
Button Three buttons on the upper side of the
programming pendant are denoted as follows:
HOLD button
START button
EMERGENCY STOP button
Displays The menu displayed in the programming
pendant is denoted with { }.
e.g. {JOB}
PC Keyboard The name of the key is denoted.
e.g. Ctrl key on the keyboard
GO BACK
PAGE
SHIFT
TOOL SEL
COORD
6/55

1-1
150880-1CD
150880-1CD
MotoAdmin Program 1 Introduction
1.1 About this Document
1Introduction
1.1 About this Document
This manual provides general information about the MotoAdmin Program,
and contains the following chapters:
Chapter 1 Introduction
This chapter provides a list of reference documents, and customer service
information.
Chapter 2 Safety
This chapter provides information regarding the safe use and operation of
the MotoAdmin Program.
Chapter 3 MotoAdmin
This chapter provides detailed descriptions of the MotoAdmin Program
1.2 Reference to Other Documentation
For additional information refer to the following manuals:
• DX100 Required Operations Manual
• DX100 Maintenance Manual (P/N 155492-1CD)
• DX100 Controller Manual (P/N 155494-1CD)
• DX 100 Concurrent I/O Interface Manual (P/N 155491-1CD)
• NX100 Required Operations Manual
• NX100 Maintenance Manual (P/N 150133-1CD)
• NX100 Controller Manual (P/N 149201-1CD)
• NX100 Concurrent I/O Interface Manual (P/N149230-1CD)
• Vendor manuals for system components not manufactured by
Yaskawa Motoman
7/55

1 Introduction
1.3 Customer Support Information
1-2
150880-1CD
150880-1CD
MotoAdmin Program
1.3 Customer Support Information
If you need assistance with any aspect of your MotoAdmin Program
system, please contact Yaskawa Motoman Customer Support at the
following
24-hour telephone number:
For routine technical inquiries, you can also contact Yaskawa Motoman
Customer Support at the following e-mail address:
When using e-mail to contact Yaskawa Motoman Customer Support,
please provide a detailed description of your issue, along with complete
contact information. Please allow approximately 24 to 36 hours for a
response to your inquiry.
Please have the following information ready before you call:
techsupport@motoman.com
NOTE
Please use e-mail for routine inquiries only. If you have an
urgent or emergency need for service, replacement parts,
or information, you must contact Yaskawa Motoman
Customer Support at the telephone number shown above.
• System MotoAdmin Program
• Robots
• Positioner
• Primary Application
• Controller
• Software Version Access this information on the
Programming Pendant’s LCD display
screen by selecting {MAIN MENU} -
{SYSTEM INFO} - {VERSION}
• Robot Serial Number Located on the robot data plate
• Robot Sales Order Number Located on the controller data plate
(937) 847-3200
8/55

2-1
150880-1CD
150880-1CD
MotoAdmin Program 2 Safety
2.1 Introduction
2 Safety
2.1 Introduction
.
We suggest that you obtain and review a copy of the ANSI/RIA National
Safety Standard for Industrial Robots and Robot Systems. This
information can be obtained from the Robotic Industries Association by
requesting ANSI/RIA R15.06. The address is as follows:
Robotic Industries Association
900 Victors Way
P.O. Box 3724
Ann Arbor, Michigan 48106
TEL: (734) 994-6088
FAX: (734) 994-3338
Ultimately, the best safeguard is trained personnel. The user is
responsible for providing personnel who are adequately trained to
operate, program, and maintain the robot cell. The robot must not be
operated by personnel who have not been trained!
We recommend that all personnel who intend to operate, program, repair,
or use the robot system be trained in an approved Motoman training
course and become familiar with the proper operation of the system.
This safety section addresses the following:
• Section 2.2 - "General Safeguarding Tips"
• Section 2.3 - "Safety Devices"
• Section 2.4 - "Installation Safety"
• Section 2.5 - "Programming Safety"
• Section 2.6 - "Operation Safety"
• Section 2.7 - "Maintenance Safety"
NOTE
It is the purchaser's responsibility to ensure that all local,
county, state, and national codes, regulations, rules, or laws
relating to safety and safe operating conditions for each
installation are met and followed.
9/55

2 Safety
2.2 General Safeguarding Tips
2-2
150880-1CD
150880-1CD
MotoAdmin Program
2.2 General Safeguarding Tips
All operators, programmers, plant and tooling engineers, maintenance
personnel, supervisors, and anyone working near the robot must become
familiar with the operation of this equipment. All personnel involved with
the operation of the equipment must understand potential dangers of
operation. General safeguarding tips are as follows:
• Improper operation can result in personal injury and/or damage to
the equipment. Only trained personnel familiar with the operation of
this robot, the operator's manuals, the system equipment, and
options and accessories should be permitted to operate this robot
system.
• Do not enter the robot cell while it is in automatic operation.
Programmers must have the teach pendant when they enter the
robot cell.
• Improper connections can damage the robot. All connections must
be made within the standard voltage and current ratings of the robot
I/O (Inputs and Outputs).
• The robot must be placed in Emergency Stop (E-STOP) mode
whenever it is not in use.
• In accordance with ANSI/RIA R15.06, section 6.13.4 and 6.13.5, use
lockout/tagout procedures during equipment maintenance. Refer
also to Section 1910.147 (29CFR, Part 1910), Occupational Safety
and Health Standards for General Industry (OSHA).
2.3 Safety Devices
The safe operation of the robot, positioner, auxiliary equipment, and
system is ultimately the user's responsibility. The conditions under which
the equipment will be operated safely should be reviewed by the user. The
user must be aware of the various national codes, ANSI/RIA R15.06
safety standards, and other local codes that may pertain to the installation
and use of industrial equipment. Additional safety measures for personnel
and equipment may be required depending on system installation,
operation, and/or location. The following safety measures are available:
• Safety fences and barriers
• Light curtains
• Door interlocks
• Safety mats
• Floor markings
• Warning lights
Check all safety equipment frequently for proper operation. Repair or
replace any non-functioning safety equipment immediately.
10/55

2-3
150880-1CD
150880-1CD
MotoAdmin Program 2 Safety
2.4 Installation Safety
2.4 Installation Safety
Safe installation is essential for protection of people and equipment. The
following suggestions are intended to supplement, but not replace,
existing federal, local, and state laws and regulations. Additional safety
measures for personnel and equipment may be required depending on
system installation, operation, and/or location. Installation tips are as
follows:
• Be sure that only qualified personnel familiar with national codes,
local codes, and ANSI/RIA R15.06 safety standards are permitted to
install the equipment.
• Identify the work envelope of each robot with floor markings, signs,
and barriers.
• Position all controllers outside the robot work envelope.
• Whenever possible, install safety fences to protect against
unauthorized entry into the work envelope.
• Eliminate areas where personnel might get trapped between a
moving robot and other equipment (pinch points).
• Provide sufficient room inside the workcell to permit safe teaching
and maintenance procedures.
2.5 Programming Safety
All operators, programmers, plant and tooling engineers, maintenance
personnel, supervisors, and anyone working near the robot must become
familiar with the operation of this equipment. All personnel involved with
the operation of the equipment must understand potential dangers of
operation. Programming tips are as follows:
• Any modifications to PART 1 of the controller PLC can cause severe
personal injury or death, as well as damage to the robot! Do not
make any modifications to PART 1. Making any changes without the
written permission of Motoman will VOID YOUR WARRANTY!
• Some operations require standard passwords and some require
special passwords. Special passwords are for Motoman use only.
YOUR WARRANTY WILL BE VOID if you use these special
passwords.
• Back up all programs and jobs onto a floppy disk whenever program
changes are made. To avoid loss of information, programs, or jobs, a
backup must always be made before any service procedures are
done and before any changes are made to options, accessories, or
equipment.
• The concurrent I/O (Input and Output) function allows the customer
to modify the internal ladder inputs and outputs for maximum robot
performance. Great care must be taken when making these
modifications. Double-check all modifications under every mode of
robot operation to ensure that you have not created hazards or
dangerous situations that may damage the robot or other parts of the
system.
• Improper operation can result in personal injury and/or damage to
the equipment. Only trained personnel familiar with the operation,
manuals, electrical design, and equipment interconnections of this
robot should be permitted to operate the system.
11/55

2 Safety
2.6 Operation Safety
2-4
150880-1CD
150880-1CD
MotoAdmin Program
• Inspect the robot and work envelope to be sure no potentially
hazardous conditions exist. Be sure the area is clean and free of
water, oil, debris, etc.
• Be sure that all safeguards are in place.
• Check the E-STOP button on the teach pendant for proper operation
before programming.
• Carry the teach pendant with you when you enter the workcell.
• Be sure that only the person holding the teach pendant enters the
workcell.
• Test any new or modified program at low speed for at least one full
cycle.
2.6 Operation Safety
All operators, programmers, plant and tooling engineers, maintenance
personnel, supervisors, and anyone working near the robot must become
familiar with the operation of this equipment. All personnel involved with
the operation of the equipment must understand potential dangers of
operation. Operation tips are as follows:
• Be sure that only trained personnel familiar with the operation of this
robot, the operator's manuals, the system equipment, and options
and accessories are permitted to operate this robot system.
• Check all safety equipment for proper operation. Repair or replace
any non-functioning safety equipment immediately.
• Inspect the robot and work envelope to ensure no potentially
hazardous conditions exist. Be sure the area is clean and free of
water, oil, debris, etc.
• Ensure that all safeguards are in place.
• Improper operation can result in personal injury and/or damage to
the equipment. Only trained personnel familiar with the operation,
manuals, electrical design, and equipment interconnections of this
robot should be permitted to operate the system.
• Do not enter the robot cell while it is in automatic operation.
Programmers must have the teach pendant when they enter the cell.
• The robot must be placed in Emergency Stop (E-STOP) mode
whenever it is not in use.
• This equipment has multiple sources of electrical supply. Electrical
interconnections are made between the controller, external servo
box, and other equipment. Disconnect and lockout/tagout all
electrical circuits before making any modifications or connections.
• All modifications made to the controller will change the way the robot
operates and can cause severe personal injury or death, as well as
damage the robot. This includes controller parameters, ladder parts
1 and 2, and I/O (Input and Output) modifications. Check and test all
changes at slow speed.
12/55

2-5
150880-1CD
150880-1CD
MotoAdmin Program 2 Safety
2.7 Maintenance Safety
2.7 Maintenance Safety
All operators, programmers, plant and tooling engineers, maintenance
personnel, supervisors, and anyone working near the robot must become
familiar with the operation of this equipment. All personnel involved with
the operation of the equipment must understand potential dangers of
operation. Maintenance tips are as follows:
• Do not perform any maintenance procedures before reading and
understanding the proper procedures in the appropriate manual.
• Check all safety equipment for proper operation. Repair or replace
any non-functioning safety equipment immediately.
• Improper operation can result in personal injury and/or damage to
the equipment. Only trained personnel familiar with the operation,
manuals, electrical design, and equipment interconnections of this
robot should be permitted to operate the system.
• Back up all your programs and jobs onto a floppy disk whenever
program changes are made. A backup must always be made before
any servicing or changes are made to options, accessories, or
equipment to avoid loss of information, programs, or jobs.
• Do not enter the robot cell while it is in automatic operation.
Programmers must have the teach pendant when they enter the cell.
• The robot must be placed in Emergency Stop (E-STOP) mode
whenever it is not in use.
• Be sure all safeguards are in place.
• Use proper replacement parts.
• This equipment has multiple sources of electrical supply. Electrical
interconnections are made between the controller, external servo
box, and other equipment. Disconnect and lockout/tagout all
electrical circuits before making any modifications or connections.
• All modifications made to the controller will change the way the robot
operates and can cause severe personal injury or death, as well as
damage the robot. This includes controller parameters, ladder parts
1 and 2, and I/O (Input and Output) modifications. Check and test all
changes at slow speed.
• Improper connections can damage the robot. All connections must
be made within the standard voltage and current ratings of the robot
I/O (Inputs and Outputs).
13/55

MotoAdmin
14/55

2 Introduction
YASKAWA Europe GmbH End User License Agreement.
NOTICE TO USER:
THIS IS A CONTRACT BETWEEN YOU AND YASKAWA Europe GmbH, Allershausen,
Germany. BY INDICATING YOUR ACCEPTANCE BELOW, YOU ACCEPT ALL THE
TERMS AND CONDITIONS OF THIS AGREEMENT.
This End User License Agreement accompanies an YASKAWA Europe GmbH software
product ("Software") and related explanatory written materials ("Documentation"). The term
"Software" shall also include any upgrades, modified versions, updates, additions, and copies
of the Software licensed to you by YASKAWA Europe GmbH. This copy of the Software is
licensed to you as the end user or to your employer or another third party authorized to permit
your use of the Software. "You" as used in the remainder of this License Agreement refers to
the licensee. YASKAWA Europe GmbH may have a written agreement with the licensee that
varies some of the terms of this Agreement (e.g. user of DEMO versions). The licensee must
read this Agreement carefully before indicating acceptance at the end of the text of this
Agreement. If you are the licensee and you do not agree with the terms and conditions of this
Agreement, decline where instructed, and you will not be able to use the Software. If you
cannot understand this license or do not think this license applies to you then please contact
the YASKAWA Europe GmbH.
YASKAWA Europe GmbH grants to you a non-exclusive license to use the Software and
Documentation, provided that you agree to the following:
1. Use of the Software. You may install the Software in a single location on a hard disk or
other storage device of one (1) computer.
2. Make one backup copy of the Software, provided your backup copy is not installed or used
on any computer.
3. Home Use: The primary user of each computer on which the Software is installed or used
may also install the Software on one home or portable computer. However, the Software may
not be used on the secondary computer by another person at the same time the Software on
the primary computer is being used.
.
Copyright.
The Software is the intellectual property of YASKAWA Europe GmbH and its suppliers and
is protected by copyright law, international treaty provisions, and applicable laws of the coun-
try in which it is being used. The structure, organization and code of the Software are the
valuable trade secrets and confidential information of YASKAWA Europe GmbH and its
suppliers. Therefore you must treat the Software just as you would any other copyrighted ma-
terial, such as a book. You may not copy the Software or the Documentation except as set
forth in the "Use of the Software" section. Any copies that you are permitted to make pursuant
to this Agreement must contain the same copyright and other proprietary notices that appear
on or in the Software.
You agree not to modify, adapt or translate the Software.
Transfer.
You may not rent, lease, sublicense, or lend the Software or Documentation. You may, how-
ever, transfer all your rights to use the Software to another person or legal entity provided that
you transfer this Agreement, the Software, including all copies, updates and prior versions,
and all Documentation to such person or entity and that you retain no copies, including copies
stored on a computer.
22.08.2011 Yaskawa Europe GmbH
15/55

Introduction 3
Multiple Environment Software/Multiple Language Software/Dual Media Software/Multiple
Copies/Upgrades.
If this package contains, or, if in connection with the acquisition of the Software contained in
this package you receive, two or more operating environment versions of the Software (e.g.
Windows95 and WindowsNT), two or more language translation versions of the Software, the
same Software on two or more media (e.g., diskettes and a CD-ROM), and/or you otherwise
receive two or more copies of the Software, the total aggregate number of computers on
which all versions of the Software are used may not be more than one (1), see text above. You
may make one back-up copy, in accordance with the terms of this Agreement, for each ver-
sion of the Software you use. You may not rent, lease, sublicense, lend or transfer versions or
copies of the Software you do not use, or Software contained on any unused media, except as
part of the permanent transfer of all Software and Documentation as described above.
YASKAWA Europe GmbH AND ITS SUPPLIERS DO NOT AND CANNOT WARRANT
THE PERFORMANCE OR RESULTS YOU MAY OBTAIN BY USING THE SOFTWARE
OR DOCUMENTATION. THE FOREGOING STATES THE SOLE AND EXCLUSIVE
REMEDIES FOR YASKAWA Europe GmbH'S OR ITS SUPPLIERS' BREACH OF WAR-
RANTY, YASKAWA Europe GmbH AND ITS SUPPLIERS MAKE NO WARRANTIES
OR CONDITIONS, EXPRESS OR IMPLIED, AS TO NONINFRINGEMENT OF THIRD
PARTY RIGHTS, MERCHANTABILITY, SATISFACTORY QUALITY OR FITNESS
FOR ANY PARTICULAR PURPOSE. IN NO EVENT WILL YASKAWA Europe GmbH
OR ITS SUPPLIERS BE LIABLE TO YOU FOR ANY DAMAGES WHATSOEVER (IN-
CLUDING, WITHOUT LIMITATION CONSEQUENTIAL, INCIDENTAL OR SPECIAL
DAMAGES, INCLUDING ANY LOST PROFITS OR LOST SAVINGS) ARISING OUT
OF THE USE OR INABILITY TO USE THE SOFTWARE EVEN IF AN YASKAWA
Europe GmbH REPRESENTATIVE HAS BEEN ADVISED OF THE POSSIBILITY OF
SUCH DAMAGES, OR FOR ANY CLAIM BY ANY THIRD PARTY. WHERE LEGALLY
LIABILITY CANNOT BE EXCLUDED, BUT IT MAY BE LIMITED, YASKAWA Europe
GmbH'S LIABILITY AND THAT OF ITS SUPPLIERS SHALL BE LIMITED TO THE
AMOUNT PAID FOR THE SOFTWARE.
Nothing contained in this Agreement shall prejudice the statutory rights of any party dealing
as a consumer. Nothing contained in this Agreement limits YASKAWA Europe GmbH's li-
ability to you in the event of death or personal injury resulting from YASKAWA Europe
GmbH's negligence.
YASKAWA Europe GmbH is acting on behalf of its suppliers for the purpose of disclaiming,
excluding and/or restricting obligations, warranties and liability as provided in this Clause 7,
but in no other respects and for no other purpose.
Please note that you may not decompile the Software unless it is essential to do so in order to
achieve operability of the Software with another software program and you have first re-
quested YASKAWA Europe GmbH to provide the information necessary to achieve such
operability. YASKAWA Europe GmbH has the right to impose reasonable conditions and to
request a reasonable fee before providing such information. Any information supplied by
YASKAWA Europe GmbH or obtained by you, as permitted hereunder, may only be used by
you for the purpose stated in the Directive and may not be disclosed to any third party or used
to create any software which is substantially similar to the expression of the Software.
Requests for information should be directed to the Customer Support:
YASKAWA Europe GmbH
Kammerfeldstrasse 1
Yaskawa Europe GmbH 22.08.2011
16/55

4 Introduction
85391 Allershausen
Germany
Telphone: +49 (0)8166-90-0
Telefax: +49 (0)8166-90-103
MOTOMAN is a trademark of Yaskawa Electric Corporation. Windows is a registered trade-
mark of Microsoft Corporation.
YOUR ACCEPTANCE OR DECLINE OF THE FOREGOING AGREEMENT WAS INDI-
CATED BY CLICKING ON THE APPROPRIATE BOX DURING INSTALLATION.
22.08.2011 Yaskawa Europe GmbH
17/55

Introduction 5
Table of contents
1INTRODUCTION 8
2INSTALLATION AND BASIC CONFIGURATION 10
2.1 Components 10
2.2 System requirements 10
2.3 Installation of MotoAdmin 10
2.4 Uninstallation of MotoAdmin 10
2.5 Connection types 11
2.6 Configuration of robot controller 12
2.6.1 NX100 and DX100 12
2.6.2 XRC 14
3MANAGEMENT FUNCTIONS IN MAIN MENU 16
3.1 File menu 16
3.2 Settings menu 16
3.2.1 Robot Setup... 16
3.3 View menu 17
3.4 Tools menu 18
3.4.1 Check connection... 18
3.4.2 Select language 18
3.4.3 Register licenses... 18
3.5 Mode menu 19
3.6 Menü Hilfe 21
4WORKING WITH MOTOADMIN 22
4.1 Starting MotoAdmin 22
4.2 Multiple Instances of MotoAdmin 22
4.3 Establish a connection 22
4.4 Close a connection 22
4.5 Exit application 23
4.6 Display working directory 23
Yaskawa Europe GmbH 22.08.2011
18/55

6 Introduction
4.7 Refresh status 24
4.8 Switch on Servo Power 24
4.9 Change operation mode 25
4.10 Cycle mode 25
4.11 Job execution / Job control 25
4.12 Display Jobs 25
4.13 Edit Jobs 27
4.14 Job Liste laden 28
4.15 Access variables 29
4.16 Watch I/O Signals 32
4.17 Saving, Loading and Deleting files 33
4.17.1 Jobs 34
4.17.2 System data 35
4.17.3 One-Button Backup 36
4.17.4 Deleting data 37
4.18 System Information 38
4.19 Read Alarm History 39
5KNOWN LIMITATIONS 40
5.1 Linenumber display shows “?” 40
22.08.2011 Yaskawa Europe GmbH
19/55

Introduction 7
LIST OF FIGURES
Figure 1 Main window MotoAdmin .....................................................................................8
Figure 2 Robot profile.........................................................................................................16
Figure 3 Com Port settings .................................................................................................17
Figure 4 Selection of robot profile......................................................................................17
Figure 5 Check connection .................................................................................................18
Figure 6 Language selection ...............................................................................................18
Figure 7 Register licenses ...................................................................................................19
Figure 8 Mode Menu ..........................................................................................................19
Figure 9 Change security level............................................................................................19
Figure 10 Change password..................................................................................................20
Figure 11 Establish connection.............................................................................................22
Figure 12 Close connection ..................................................................................................23
Figure 13 Working directory ................................................................................................23
Figure 14 Status ....................................................................................................................24
Figure 15 Job window...........................................................................................................26
Figure 16 Multitasking task-selection...................................................................................26
Figure 17 Job Editor window for ascii based editing of jobs ...............................................27
Figure 18 Display Job list .....................................................................................................28
Figure 19 Global variables....................................................................................................29
Figure 20 Edit variables........................................................................................................30
Figure 21 Initialization of position variables........................................................................30
Figure 22 Confirm initialization ...........................................................................................31
Figure 23 Select type of position variable ............................................................................31
Figure 24 I/O Signals............................................................................................................32
Figure 25 Floppy function ....................................................................................................33
Figure 26 File group..............................................................................................................34
Figure 27 Job selection for saving jobs.................................................................................34
Figure 28 Saving of system data...........................................................................................35
Figure 29 Message window ..................................................................................................35
Figure 30 Backup definition files .........................................................................................36
Figure 31 Naming of One-Button-Backup folders ...............................................................36
Figure 32 Deleting data.........................................................................................................37
Figure 33 System Information ..............................................................................................38
Figure 34 Alarm History.......................................................................................................39
LIST OF TABLES
Table 1 Basic settings NX100/DX100 ..............................................................................12
Table 2 Ethernet/http function...........................................................................................13
Table 3 CommandRemote mode settings NX100/DX100 ................................................13
Table 4 Basic settings XRC...............................................................................................14
Table 5 Context menu job window....................................................................................27
Yaskawa Europe GmbH 22.08.2011
20/55
Other manuals for MOTOMAN DX100
16
This manual suits for next models
3
Table of contents
Other YASKAWA Telephone Accessories manuals