YTL YTL-003-048 Assembly instructions

REV040819 N281
48” TOW-BEHIND
LAWN SWEEPER
Instructions and Assem ly
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE

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Ta le of Contents
General Warnings and Rules.3, 4
Controls and Features dentification.5
Components and Hardware...6, 7
Assembly nstructions.8, 9, 10, 11, 12, 13, 14
Operation nstructions......15
Maintenance and Storage..16, 17
Specifications.....18
Parts Drawing and Parts List.19, 20, 21, 22
Limited Warranty23

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GENERAL WARNINGS
READ and UNDERSTAND this manual completely efore using the Lawn Sweeper.
Operator must read and understand all safety and warning information, operating instructions,
maintenance and storage instructions, before operating this equipment. Failure to properly operate
and maintain the lawn sweeper could result in serious injury to the operator and/or bystanders.
Operation Warnings
 Do not use the sweeper to carry passengers and never sit or stand on the lawn sweeper.
 Do not allow children to play on, stand upon, or climb on the lawn sweeper.
 Only connect the hopper rope to the tow vehicle. Do not connect the hopper rope to anything else.
 Always keep body parts clear from and clothing detached from the sweeper and rope.
 Always inspect the sweeper before use to assure that it is in good working condition.
 Replace or repair damaged or worn parts immediately.
 Always check and tighten hardware and assembled parts before operation.
 Avoid large holes and ditches when operating the equipment.
 Be careful when operating the sweeper on steep grades (hills).
 Always operate up and down the slope. Never operate across the face of the slope.
 Always operate at reduced speed in rough terrain, along creeks, ditches and on hillsides.
 Do not operate close to creeks, ditches, or public highways.
 To avoid personal injury and/or equipment damage DO NOT EXCEED 5MPH.
 Always use caution when loading and unloading the hopper.
 Only tow with recommended vehicles (Lawn/Garden Tractors and ATVs).
 Always refer to the vehicle owner’s manual for proper towing.
 Sweeper is not designed to be used with zero-turn mowers.
 Always secure and lock sweeper to the vehicle hitch before operating.
Crush and Cut Hazards
 Always keep hands and feet clear from moving parts while operating the equipment.
 Always clear and keep work area clean when operating.
 Always wear safety gear, eye protection, gloves, and work boots when operating the sweeper.
WARNING
The warnings, cautions, and instructions outlined in this instruction manual cannot cover all
possible conditions or situations that may occur. t must be understood by the operator that
common sense and caution are factors which cannot be built into this product and must be
supplied by the operator.
PROP 65
WARNING
This product can expose you to chemicals including lead and lead compounds which
are known to the State of California to cause cancer and birth defects or other reproductive
harm. For more information, go to www.P65Warnings.ca.gov.
Assembly Is Required
This product must be assembled before use. Please see the “Assembly” section for detailed
instructions. Given the weight and size of the lawn sweeper, it is recommended that at least two able
bodied adults assist in assembly. Upon receipt closely INSPECT ALL COMPONENTS to be sure no
components are missing and/or damaged.

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Hazard Signal Word Definitions
ABOUT YOUR TOW-BEHIND LAWN SWEEPER
This heavy-duty tow-behind lawn sweeper makes yard work a breeze. The steel and nylon
construction are durable and lightweight, making it wear and rust-resistant, easy to tow, and easy to
clean. The extra-large sweeping span makes jobs easy and saves time when cleaning different types
of debris, from grass clippings, twigs, and leaves, to paper and much more. The tow-behind sweeper
features a one-handed lever to adjust the brush height. t can be stored in a shed or garage with
minimal space. The large hopper makes loading and unloading fast and convenient.
Technical specifications on the lawn sweeper are found in the “Specifications” section of this manual.
This is the safety alert sym ol. It is used to alert
you to potential personal injury hazards. O ey all
safety messages that follow this sym ol to avoid
possi le injury or death.
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
DANGER
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
WARNING
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
CAUTION
CAUTION used without the safety alert sym ol
indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
CAUTION

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Read this owner’s manual before operating the equipment. Familiarize yourself with the location and
function of the controls and features. Save this manual for future reference.
1) Hand Lever – Adjusts the brush height.
2) Nylon Hopper – Holds all types of debris.
3) Tires / Wheels – Semi-pneumatic all terrain tires.
4) Hitch – Pin-type design; use only with approved vehicles.
.
Controls and Features
Identification
1
2
3
4

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CAUTION
Read and follow all instructions for assembly and operation. Failure to properly assemble this
equipment could result in serious injury to the operator and/or bystanders and may cause
equipment damage .
LAWN SWEEPER COMPONENT PARTS AND ASSEMBLY
Before starting to assemble the sweeper, remove all parts from the shipping crate and inspect
components to ensure there are no missing or damaged pieces. After inspecting components proceed
to “Assembly” and complete steps 1 through 9.
TOOLS REQUIRED (Not Included)
• 10, 13 & 14mm Wrenches
• Pliers
REF. QTY.
DESCRIPTION REF.
QTY. DESCRIPTION
A
B
C
D
E
F
G
H
J
2
2
2
4
1
1
8
6
2
1
Hex Bolt M8x75
Hex Bolt M8x55
Hex Bolt M8x40
Hex Bolt M6x45
Hex Bolt M8x20
Hex Bolt M8x16
Nylon Lock Nut M8
Nylon Lock Nut M6
Hex Bolt M6x12
Big Flat Washer Ø8
K
L
M
N
O
P
Q
R
Y
Z
1
1
2
5
4
2
2
2
1
4
Angle Bracket
Adjustable Pole Spacer
Hitch Spacer
R Pin Ø3
R Pin Ø2
Clevis Pin Ø9.5x25
Clevis Pin Ø6x37
Clevis Pin Ø6x42
Hitch Pin
Plastic Plug
Component
and Hardware
Parts

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REF. QTY.
DESCRIPTION REF.
QTY. DESCRIPTION
1
2
3
4
5
6
7
8
9
1
1
1
1
1
1
1
2
1
Hitch Tube (RH)
Hitch Tube (LH)
Handle Assembly
Hitch Bracket (Straight)
Hitch Bracket
Sweeper House Assembly
Front Support Rod
Bag Arm Tube
Bag Frame Strap
10
11
12
13
14
15
16
2
2
1
2
1
2
1
Hopper Support Rod
Lower Hopper Side Tube
Hopper Bag
Upper Hopper Side Tube
Connecting Rod
Rear Hopper Tube
Rope
Component
and Hardware
Parts

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STEP 1: Mount Angle Bracket
A) Remove the three splint from brush.
B) Attach the Angle Bracket (K) to the sweeper housing by using the Hex Bolt M8x16 (F) and the Nylon
Lock Nut M8 (G). Tighten securely.
NOTE: efore tightening, make sure the angle bracket is aligned straight with the sweeper
housing, as shown in the diagram.
NOTE: Right-Hand (RH) and Left-Hand (LH) refer to the drivers’ orientation when operating the
vehicle.
STEP 2: Attach Hitch Tu es
Attach the right-hand (RH) and left-hand (LH) hitch tubes (parts 1 and 2) to the sweeper housing
assembly (part 6) using Hex Bolts M6x45 (D) and Nylon Lock Nuts M6 (H). Tighten loosely.
Assem ly Instruction
s

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STEP 3: Secure Hitch Tu es Together
Once the Hitch tubes are attached, pass two Hex Bolts M8x75 (A) through the hitch-end (away from
the sweeper body) of the tubes to connect them together using two Nylon Lock Nuts M8 (G). Tighten
loosely.
STEP 4: Mount Hitch Assem ly to Hitch Tu es
Attach the Hitch assembly in the following order: (see Figure A)
A) Mount the angled hitch bracket on top of the hitch tubes, with the straight hitch bracket on the
bottom.
B) Pass two Hex Bolts M8x55 (B) through the angled hitch bracket, premade notches in the hitch
tubes, straight hitch bracket, and tighten loosely with two Nylon Lock Nuts M8 (G).
C) Finally, pass the Hitch Pin (Y) through angled hitch bracket, Hitch Spacer (M), and straight
hitch bracket, and fasten with R Pin Ø3 (N)
NOTE: If your vehicle’s tow hitch is between 8” and 10”, mount the angled hitch bracket on the
bottom of the hitch tubes for best performance (See Figure ). For vehicles 11” and higher, see
Figure A.
STEP 5: Tighten all nuts and olts from Steps 2 through 4.
A B

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STEP 6: Attach Height Adjustment Handle
A) Mount the height adjustment handle onto the height adjustment bar. (The height adjustment
bar is located outside of the sweeper housing assembly, spanning the wheels.) Use two Hex
Bolts M8x40 (C) and Nylon Lock Nuts M8 (G) to firmly attach the handle assembly to the bar.
B) Attach the height adjustment strap to the angle bracket (mounted in Step 1). Align the round
hole in the height adjustment strap with the angle bracket. n the following order, pass Hex Bolt
M8x20 (E) through the angle bracket, the adjustable pole spacer (L), the height adjustment
strap, and the Big Flat Washer Ø8 (J). Tighten securely with Nylon Lock Nut M8 (G).
STEP 7: Mount the Connecting Rod to the Sweeper Housing
A) Mount the connecting rod using two Hex Bolts M6x12 (I) and Nylon Lock Nut M6 (H) to the
upper most mounting holes of the sweeper housing. Tighten securely.

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STEP 8: Assem le Hopper Bag
A) Unroll the hopper bag and place on the ground with the nylon fabric facing up and the
heavy-duty nylon floor facing the ground.
B) nspect the first rear hopper tube (part 15) and locate the brace holes. Pass the tube through
the six sewn-in bag loops at the top of the inside of the hopper bag with the brace holes facing
downward.
C) Pass the upper hopper side tubes through the stitched sleeves on either side of the nylon
fabric. On each side, insert the upper hopper side tube into the rear hopper tube, oriented
downwards, and fasten with Plastic Plugs (Z).
D) Place the second rear hopper tube on the heavy-duty nylon floor of the hopper, with the brace
holes facing upward.
E) On each side, insert the lower hopper side tubes, oriented upwards, into the (lower) rear
hopper tube, and fasten with Plastic Plugs (Z).

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F) On either side, align the ends of the upper and lower hopper side tubes and fasten these
together with Clevis Pin Ø9.5x25 (P). Secure with R Pin Ø3 (N).
G) Locate the stitched sleeve at the front edge of the bag floor. nsert the bag frame strap into the
sleeve. ( n some models, the bag frame strap is already inserted into the sleeve.)
H) Once inserted, mount the bag frame strap onto the lower hopper side tubes using Clevis Pins
Ø6X37 (Q). Secure with R Pin Ø2 (O).
) Locate the snap buttons on the nylon fabric. Snap them into the rivets on the heavy-duty nylon
floor of the hopper.
CAUTION
Do not over-stress (bend) the support rods while installing. Overstressing causes the rods to bend and
lose supporting tension.
Ø3 R Pin (N)
Ø9.5X25 CLEV S P N (P)
Ø6X37 CLEV S P N (Q)
Ø2 R Pin (O)

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J) nsert the two hopper support rods into the brace holes in the upper and lower rear hopper
tubes (part 15). The hopper assembly is now complete.
STEP 9: Attach Hopper Bag to Sweeper
A) There are two holes in the bar of each of the upper hopper side tubes. Locate the lower hole
and pierce the nylon fabric at the location of the lower hole. Note: some models have rivets
in the fabric and do not require piercing the fabric.
B) nsert the front support rod through the top hole in each of the upper hopper side tubes and
assemble bag arm tube. Secure with R Pin Ø3 (N). Note the orientation of the bag arm tube:
cap upward, male end facing down.

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C) Tie the rope to the upper hopper tube at the center of the bag frame.
D) nsert the male ends of the bag arm tubes into the hitch tubes at the back of the sweeper
housing assembly (away from the hitch). Secure using Clevis Pins Ø6X42 (R) and R Pin Ø2
(O).
E) Remove brush protection boards from inside of sweeper housing assembly.
F) Check to see that all bolts are tightened adequately and all pins are mounted securely. f all the
components are securely in place, the sweeper is completely assembled and ready for use.

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WARNING
Before operating or using the sweeper, review the instructions below and safety information
.
Failure to follow these instructions may result in property damage and/or injury to the operator or
bystanders.
Attach the Sweeper to the Towing Vehicle
On a level surface, line up the towing vehicle with sweeper. Use the hitch pin and spacers to
adjust the height of the tow hitch, as shown in the diagram. Once adjusted, insert the R Pin Ø3 to
secure the hitch pin. For best results, the hopper should be level with the ground at a minimum
clearance of 5”. Secure the rope to the tow vehicle.
Adjust the Height of the Brushes
Use the height adjustment handle to set the height of the brushes. For optimal results, the brush height
should be ½” below the tips of the grass. For sweeping other materials, you may need to adjust the
height of the brushes.
Towing the Sweeper
Your sweeper is designed to work at speeds of 5mph and lower. You may damage the device or
experience sub-optimal results if exceeding 5mph. Your sweeper will work best on flat, smooth
surfaces. f operating on a slope, always tow the sweeper up or down the surface of the hill, not
sideways along the slope.
Dumping the Hopper
When dumping the hopper, use the rope to pull the basket forward. Dump the hopper regularly for best
performance.
CAUTION
Always keep body parts clear from and clothing detached from the sweeper and rope.
Keep sweeper away from fire or excessive heat will cause damage to the brushes and bag.
Operation Instructions

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WARNING
mproper maintenance and storage of the sweeper may void your warranty.
MAINTENANCE
• After each use clean material out of hopper.
• Rinse/dry inside and outside of the sweeper after each use.
• Periodically check all fasteners for tightness and replace any damaged fasteners.
• Check brushes for debris and keep brushes and brush shaft clean for optimal performance.
• Twice a year apply a few drops of light multipurpose oil to the brush shaft bearings.
• Annually clean and lightly lubricate all moving parts.
• Every two years remove and clean gears and apply an even coat of light synthetic grease.
• Use a glossy enamel spray paint to touch up scratched or worn painted metal surfaces.
• Never exceed the hopper load capacity rating, as it will damage the bag.
• Regularly grease axle and wheel bearing area or when needed.
LUBRICATION
The bearings in the sweeper have been pre-lubricated at the factory; however, it is recommended that
a few drops of light multipurpose oil should be added to the brush shaft bearings twice a year. Also,
every two years the wheels should be removed to clean the gears. After cleaning the gears, apply an
even coat of light synthetic grease.
NOTE: To remove wheel, use a screwdriver to pop off hub cap, remove the lock nut and washer.
WHEEL GEARS/PAWL SERVICE
DO NOT remove oth wheels at the same time. Remove one wheel at a time to prevent mixing parts
or using the wrong parts as the left and right wheels and parts are different. When removing gears,
carefully note the position of all washers and other parts.
Maintenance
and
Storage

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BRUSH REPLACEMENT
1. Remove the hopper bag from lawn sweeper.
2. Only replace one brush at a time.
3. Tip the sweeper forward on housing. Do not remove the hex bolts from double brush retainers.
4. Loosen hex bolts and hex lock nuts from single brush retainers. Slide brush out of retainers,
making note of over-lap bristles position.
5. nstall new brush, make sure the over-lap bristles are in the same position as before replacement.
IMPORTANT:
f a part needs replacement, only use parts that meet the manufacturer’s specifications. Replacement
parts that do not meet specifications may result in a safety hazard and/or poor operation.
WARNING
Empty hopper bag before storage as full or partially full bags may pop/explode.
STORAGE
• Be sure to completely empty and clean the sweeper hopper bag before storage.
• Failure to properly clean the sweeper and hopper may cause deterioration such as rust or
mold.
• Lightly lubricate all sweeper surfaces and moving parts to protect components and prevent
rust.
• Store indoors or in a protected area during severe weather and winter months.
• Sweeper can be stored compactly:
1. Pull the two bag arm tubes (#8) out of hitch tubes (#1 & #2).
2. Remove the two hopper support rods (#10).
3. Don’t allow the brushes to contact the ground during storage to prevent damage.

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Frame Construction..Steel
Hopper Construction.Nylon Mesh
Hitch TypePin Style
Wheel TypeSemi-Pneumatic
Working Width...48”
Wheel Size........10.5”
Specifications

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Parts Drawing & Parts List

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Ref# Drawing No. Description Qty
1 N281-00023 Hitch Tube, Right Side 1
2 N281-00022 Hitch Tube, Left Side 1
3 N280-10004 End plate, Right Side 1
4 N280-60001 End plate, Left Side 1
5 N281-00013 Wrapper 1
6 9102-06012-000 Hex Bolt, M6×12 2
7 9110-05012-000 Hex Bolt, M5×12 6
8 N281-00003-CD Connecting Rod 1
9 9102-08016-000 Hex Bolt, M8×16 5
10 N280-00014-DX Angle Bracket 1
11 N280-10003-DX Special Washer 1
12 N281-40000 Height Adjustment Tube Assy 1
13 9102-08040-000 Hex Bolt, M8×40 2
14 9206-05000-000 Nylon Lock Nut, M5 20
15 N280-00043-FH Adj. Washer C 2
16 N280-00046-DX Big Flat Washer 1
17 N280-00033-DX nside Star Washer 1
18 N280-10001-DX Dust Cover Retainer 1
19 N280-10002 Brush Shaft Bushing 1
20 N281-00027-DX Brush Shaft 1
21 N281-31000 Brush 4
22 9102-06020-000 Hex Bolt,M6×20 16
23 9206-06000-000 Nylon Lock Nut,M6 30
24 N280-30001-DX Retainer, Brush (Double) 6
25 N280-30002-DX Retainer, Brush (Single) 12
26 N281-00010-DX Clevis Pin E 2
27 9401-06020 Dowel Pin (Drive) 2
28 GB861.1/5-FH Mounting Lock Washer, Ø5 6
29 GB889/M8-DX Nylon Lock Nut,M8 12
30 N280-00035-DX Spacer for Axle 2
31 N280-00037-FH Adj. Washer B 2
32 N280-00028-DX Bushing 2
33 GB894/15 Retaining Ring,Ø15 2
34 N280-00029-FH Adj. Washer A 4
Parts Drawing & Parts List