Yudo TCT-8P User manual

Thank you for using YUDO production
感谢贵公司使用YUDO产品
Contents
目录
1、Environments ……………………………………………………2
使用环境
2、Composition of Control Module ……… …………………………2
PCB 结构
3、Central Processing Unit ……………………………………………2
主要控制装置
4、Input ………………………………………………………………2
输入因素
5、Display ……………………………………………………………3
显示因素
6、Output ………………………………………………………………3
输出因素
7、Start to Run…………………………………………………………4
使用说明
8、Menu Setting………………………………………………………6
动态说明
9、Mode Specification ………………………………………………9
模式规格
10、System Application ………………………………………………10
系统应用程序
11、Wiring Specification………………………………………………11
外部线连接图
Before using the product ,please read this instruction manual carefully to avoid
any damage due to improper usage. If you have any questions, please do not
hesitate to contact our company technologist.
使用本产品前，敬请仔细阅读此手册，以免在操作过程中的失误。如有任何
疑问，敬请与我公司技术人员联系。
1
Temperature Controller
Version 4.0
用户手册

1、Environments 使用环境
1）Main Power Input：AC220V（50-60Hz)
启动电源：AC220V/50-60Hz
2）Signal Input Power：DC24V or AC220V
信号输入电源： DC24V or AC220V
3）Solenoid Valve Output Power：DC24V(Less than 100mA pet GATE）or
AC220V(Total less than 1A）
螺旋管针阀输出电源: DC24V(每GATE100mA以下）或者AC220V(1A以下）。
2、Composition of Control Module PCB构成
1）CONTROLPCB:Power unit，MICOM, input/output unit
控制器PCB：电源部，MICOM，输入输出部。
2）DISPLAY PCB : Display unit Switch.
显示器PCB：显示部，开关输入部。
3、Central Processing Unit 主要控制装置
1) S.M.P.S ①: To transform input AC220V to DC24V/1A,DC5V/1A.
S.M.P.S : 把AC220V电源转换成内部驱动电源DC24V/1A,DC5V/1A。
2) M.P.U : To control input/output and display.
微处理器：输出控制及显示器控制。
3) RELAY : Solenoid Valve running element (DC24V or AC220V output).
继电器：螺旋管针阀驱动元件(DC24V或者AC220V输出)
4、Input :
①S.M.P.S: Switching Mode Power Supply
2
Temperature Controller
Version 4.0
用户手册
1
2
8
3
4
7
6
5
9

a. To set parameters.
设定参数时使用。
a. Color change mode fast conversion button . To exchange this mode and
normal mode conveniently.
Color Change模式快捷转换按键,此模式和标准模式之间相互快速转换时使用。
a. To open manually a gate or all gate.
各GATE或者全部GATE以手动OPEN（输出）时使用。
a. To move to gate for setting.
设定GATE时,来回移动时使用。
a. To set or to move
设定变更数值时使用。
b. To change A/B mode of one gate or turn off one gate.
GATE变更A/B操作模式或者关闭GATE时使用。
a. To select gate for setting.
选定要设置的GATE时使用。
b. To finalize set or to exit the gate selected.
完成GATE设置 或者从现在已选定的GATE中退出时使用。
a. To turn On/Off timer.
对定时器进行ON/OFF时使用。
5、Display 显示因素
1）Display delay time and open time of each gate in display panel.
各GATE的延迟时间和OPEN时间显示在数码管上。
2）Display LED on while each gate opens.
各GATE的OPEN输出期间以LED显示。
3）Display MODE A or B of each gate with LED.
各GATE的MODE A或者 MODE B以LED显示。
4）Display output voltage(DC240V or AC220V)to Solenoid Valve with LED.
以指示灯LED表示螺旋管针阀输出，输出电压(DC24V或AC220V)。
5）Display LED on while signal is on.
SIGNAL输入时间期间以指示灯LED显示。
6、Output 输出因素
1）Put out DC24V orAC220V via relay for the open time of each gate.
各GATE的OPEN输出期间把DC24V或者AC220V通过RELAY接点输出。
②
③
④⑤
⑥⑦
⑧
3
Temperature Controller
Version 4.0
用户手册
9
①

7、Start to Run 使用说明
1）Connect cables
输入及输出电源连接
Connect to main input power, signal input from injection machine, output to mold.
Make sure the main input voltage (see rear of time case), output voltage to mold.
请按照时间控制器的电源接线图样(参考外壳背面)，连接电源与输入、输出线。
2）Power LED is blinking while power on.
输入电源时POWER LED闪灯。
3）Switch between actions
工作状态转换
a. Press key.
按键启动电源。
b. POWER LED blinks.
POWER LED 灯亮。
c. Display delay time value and open time value at each display panel.
根据GATE的DEL时间及OPEN时间，把所设置显示在GATE上。
4）Switch between MODE A/MODE B and gate off.
mode A/ mode B 及窗口off 转换。
a. Press for 3 seconds.
按3秒键；GATE1 Del窗口闪动，
b. Move using between GATE.
按键移动到相应GATE的模式位置，模式LED灯闪动
c. Hit to switch MODE A/B and gate off.
按键转换MODE B/ MODE A及窗口OFF
d. When move, MODE A or B LED is Blinking in the gate.
移动到相关GATE时，MODE A或者MODE B LED闪灯。
e. MODE A or B LED blinks，Both MODE A and B LED blink when gate off.
转换时相关MODE A/B 的LED 闪动，GATE OFF 时MODE A/B全部闪亮。
f. When gate off, all display is off (MODE A/B LED,DEL/OPEN display panel off)
调至OFF时,GATE A/B mode LED 灯闪亮与DEL/OPEN 窗口灭灯；完成后GATE模式灯灭。
g. Press to save, or keep idle for 3 seconds to automatic save.
完成设置后，按 键3秒，退出调试状态。
5）使用单位采用固定式（99.9）显示。
4
Temperature Controller
Version 4.0
用户手册

6）Color Change Function
Color Change 功能设定
Output Mode a. ND CNT (constant output mode)
输出模式： ND CNT (恒定输出状态的方式)
b. ND PWM (pulse output mode)
ND PWM (脉冲输出状态的方式）
c. Gn x (frequency of the pulse output)
Gn x （脉冲输出频率）
Power on , the power led blinks , at the time hold key for 4 secs
into mode setting status. It shows current mode(ND CNT or ND PWM) ,
change mode by key . In the “ND P WM” interface, hold key
for 0.5 secs . It shows Gn x(number: 1-6), change different output frequency
by key. Save it by key.
接通电源后，在POWER灯闪动时，长按 键4秒，进入输出模式
调整窗口 ，显示当前的输出模式（ND CNT 或ND PWM），按 键转换。
在ND PWM输出模式状态下，按 键，显示GN X（设置脉冲输出频率）
按转换6种不同的频率值；完成后按 键保存进入自动窗口。
Hold for 3 Secs ，LED of SET key is in state of blinking , the
current mode is “ND PWM”. Hold for 3 Secs again , the LED off ,
it return to “ND CNT” mode.
长按 键3秒， SET键LED灯闪动，表示当前为“ND PWM” 输出模式,
再长按 键3秒，SET键LED灯灭，表示当前为“ND CNT”输出模式,
7）Manual open
手动OPEN输出
A：ALL OPEN
全部OPEN输出
a. It keeps open while pressed.
按键期间输出OPEN
B：A gate OPEN
只对相关GATE进行OPEN输出。
Hold key for 3 Secs , GATE1 DEL will blink , it is into setting state.
长按 键3秒，GATE1 DEL窗口闪动，进入调试状态，
a. Move using to get gate.
利用 选择GATE，选定的GATE显示窗口在闪动时
b. It keeps open the gate while pressed.
按期间只对相关GATE进行OPEN输出。
5
Temperature Controller
Version 4.0
用户手册
Fast conversion
Method
模式快速转换
方法

8、Menu Setting 动态说明
1）MODEA 模式A
7）Set DEL time：
DEL时间设置：
Move using Direction Key to get gate and its DEL panel, to confirm.
先按 键3秒，进入调试状态，利用 移动到相关GATE的DET显示窗口后按 键。
a. Right digit in DEL panel blinks.
选择的GATE DEL 显示窗口,右边位置的设定值会闪亮。
b. Set time using .
利用 变更数值。
c. Move between digits using .
利用 键移动位数。
d. Hit to save, or keep idle for 4 seconds to automatic save.
按键完成设置，自动进入下一个设定窗口，或待10秒后自动退出调试状态。
8）Set OPEN time
OPEN时间设定
Move using to get gate and its OPEN panel, to confirm.
先按 键3秒，进入调试状态，利用 移动到相关GATE的OPEN显示窗口后按 键。
a. Right digit in OPEN panel blinks.
在选择的GATE的OPEN显示窗口上,右边位置的设定值会闪亮。
b. Set time using .
利用 键变更数值。
c. Move between digit using .
利用 键移到位数。
d. Hit to save, or keep idle for 4 seconds to automatic save.
按键完成设置，自动进入下一个设定窗口，或待10秒后自动退出调试状态。
6
Temperature Controller
Version 4.0
用户手册
INJECTION
SIGNAL
DELAY
OPEN
MODE Ａ动作
t1 Signal On t2 Signal Off T

i) Example 例如：
a. In case injection signal =10sec and DEL time =4sec, then after DEL time, it
opens (Relay ON) for 6sec.
注塑时间：10秒, DEL 时间: 4秒,按到注塑信号过4秒后, GATE 以OPEN 状态维持6秒钟后
将自动关闭.。
b. For the delay time, it counts down and displays it in DEL display panel, and just
after DEL time, it opens (Relay ON).
把延迟的DEL时间倒数计秒(Down Count),标在DEL表示窗口, 在DEL时间完成后开始OPEN输出。
c. In case injection signal is off before delay time passed, it resets to set time.
如在延迟时间结束之前注塑信号先结束, 就开始设定时间初始化。
d. Even after DELAY time passed, injection signal is keeping on, it opens, and it counts
up the open time and displays it in OPEN display panel.
如在延迟时间结束之后注塑信号还在继续输入, 就继续输出OPEN。
e. When injection signal is off ,delay set time will be display in DEL display panel, and
OPEN display panel displays counted open time until next injection signal comes on.
如注塑信号结束,延迟设定时间就显示在DEL显示窗口, OPEN在下次注塑信号开始之前一直维
持Up Count 的OPEN 时间, 并将值显示在OPEN显示窗口。
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2）MODE B 模式 B
Temperature Controller
Version 4.0
用户手册
INJECTION
SIGNAL
DELAY
OPEN
t1 Signal On t2 Signal Off
MODE B动作
T
Example
a. In case injection signal=10sec, DEL time=4sec, and OPEN time=4sec, then when
injection signal comes on, after DEL time, it opens for OPEN time (4sec).
注塑时间:10秒, DEL 时间: 4秒, OPEN时间: 4 秒，按到注塑信号过4秒后, GATE 以OPEN 状态
维持4秒钟后将自动关闭。

b. For the delay time, it count down and displays it in DEL display panel, and just after
DEL time, it opens for OPEN time and it counts down from the OPEN set time and
displays it in OPEN display panel.
把延迟的DEL时间倒数计秒, 标在DEL表示窗口, 在DEL时间完成后开始OPEN时间期间,OPEN时
间从设定值开始倒数计秒, 并标示在OPEN显示窗口。
c. In case injection signal is off before delay time passed, it resets to set time.
如在延迟时间或OPEN时间结束之前, 注塑信号先结束, 就开始设定时间初始化。
d. In case injection signal is off before open time passed, it resets to set time.
OPEN时间终止前注塑信号终止时往设定时间初始化.
e. When injection signal is off, delay set time and open set time will be displayed
DEL display panel and OPEN display panel respectively.
注塑信号结束,延迟设定时间和OPEN 设定时间, 就标示在DEL 显示窗口和OPEN显示窗口。
8
Temperature Controller
Version 4.0
用户手册
3）Other Menu
其它显示动态及功能
A: Output Voltage Indicator
标出输出电压
a. Select output voltage DC24V orAC220V in compliance with Solenoid valve.
输出电压是根据螺旋管针阀可选DC24V或者AC220V。
b. Display output voltage in DC24V LED or AC220V LED.
输出电压是根据螺旋管针阀可选DC24V或者AC220V。
B: Input ON/OFF Indicator
输入ON/OFF 标示
a. When input is on, SIGNAL LED is on.
输入ON/OFF 标示
b. When input is off, SIGNAL LED is off.
输入OFF-SIGNAL LED 关闭。

9
９、Mode Specification
◆ModeA
Selecting mode A: After the injection signal has
been received, the gate is continuously closed
during the DEL Time(t1),After the DEL time has
elapsed, the gate Opens and will remain opened
until the end of the injection signal.
选择模式A: 接收到注塑信号后, 在延迟时间内,浇口是关
闭的,在(DEL时间)消失后,浇口打开且一直保持开着状态,
直到注塑时间信号结束。
T t 1 3 sec 10sec
Signal ON Signal OFF
t1: Delay Time
Gate Open
Temperature Controller
Version 4.0
用户手册
◆Mode B
Selecting mode B:After the injection signal has been
received, the gate is closed during the DEL time (t1).
After the DEL time has elapsed, the gate is opened
for the OPEN time (t2). After the OPEN time has
elapsed, the gate will be closed.
选择模式B：当一收到注塑机信号后，在延迟时间内T1，浇
口一直关闭，延迟时间消失后，浇口打开（按设定的打开
时间T2）。在浇口开放时间（OPEN时间）消失后，浇口开
始关闭，且保持关闭。
3 sec 7sec 10sec
Signal ON Signal OFF
t1: Delay Time
t2: Injection time (Gate Open Time)
T t 1 t 2
Gate Open
It is possible to set various conditions by selecting the DEL and OPEN timer setting
as below.
尽可能通过选择延迟时间（DEL键）和开放时间（OPEN键）来设定不同的注塑时间控制条件，
如下所示：
◆Gate Opening by Mode Type Selection
模式选择打开浇口
T3 t 1
Signal ON Signal OFF
t1: Delay Time
Gate Open
T2 t 1
T1 t 1
T t 1 t 2
Signal ON Signal OFF
t1: Delay Time
t2: Injection time (Gate Open Time)
T t 1 t 2
T t 1 t 2

10
Temperature Controller
Version 4.0
用户手册
In case that there is a wide difference in area due to a
complicated molding product. Apply mode A for gate
A~D and Mode B for gate E.
Using this sequence will enable the gate feeding the
very small area to be closed before the injection ends.
如图所示，由于产品成形的复杂性，每个浇口所成形的区域
面积有很大的差异。运用模式 A 控制浇口A~D，模式B控制
浇口E。使用时间控制器能确保浇口在注射结束关闭时，填
充满其最小区域。
10、SystemApplications
◆Application for Mode A
①In case that short molding occurs at the extreme of
the product.
Open the gate A to fill the major portion of the molded
part, and then open the gate B to fill the short molded
area of the component.
①如图所示，胶未填充的地方往往发生在产品的极端部位。
首先浇口A填充好成形的大部分，然后浇口B填充胶未注射到
的部位。
◆Application for Mode B
②In case that there is a wide difference in the molding
area of the component.
Firstly, open the gate A where the molding area is large
in order to fill this section precisely, and then open the
gate B to fill the small area.
Adjusting flow balance by the gate open time will
ensure that the component is filled evenly.
②如图所示，在产品的成形区域有很大的差别。位于较大区域
的浇口A首先打开，目的是为了精确的注满这部分，然后，浇
口B打开填充其较小注射区域。通过控制浇口的开放时间，调
节流道的平衡，以确保产品能被均匀的注射满。
Gate A Gate B
Gate A Gate B
Gate A Gate B
Gate D Gate C
Gate E
Shot Short

Temperature Controller
Version 4.0
用户手册
1）Power Input Connection
连接输入电源
Connect POWER-BLACK and POWER-WHITE to AC220V(Figure2)and earth
POWER_GREEN line.
如图2POWER-BLACK线和POWER-WHITE 线连接在AC220V电源POWER_GREEN线与地线连接 。
2）Signal Input Connection
连接输入信号
Connect SIGNAL GREED and SIGNAL BLUE to SIGNAL INJECTION.
如图2 SIGNAL-RED线与SIGNAL-BLUE线连接在注塑机的INUECTION信号输出。
3）GATE Output Connection
输出信号连接
Connect Solenoid Valve as referred to figure 4.
Caution: Use the same electric poles using DC24V Solenoid Valve connection.
如图4 连接螺旋管针阀 (SOLENOIDE VALVE)
注意: 使用有电极的DC24V针阀时,如上图正确连接。
4）Gate Output Voltage Select
输出电压选择
Jumper Setting is located on the back of ACST-600 (Figure 3).
Connect AC220V using AC220V Solenoid Valve and DC24V Solenoid Valve to DC24V.
分离ACST600背面,可以看到如图3所示的JUMPER SETTING 的排列,使用AC220V螺旋
管针阀时把连接外壳与AC220V连接, 用DC24V螺旋管针阀时把连接外壳与DC24V连接
11、Wiring Specification 外部接线连接图
11
SEQUENCE INJECTION CONTROLLER
Input / Output Ratings
Supply Power: AC220V / 50Hz, 60Hz
Signal Input : DC24V, AC220V(Free)
Gate Output1 :DC24V (100mA/Gate)
Gate Output2 : AC220v (100mA/Gate)
POWER
SINGAL
Figure 1 Figure 2
Figure 3 Figure 4
GATE SETTING
VOLTAGE SELECT FUSE
250V/2A
1 2 3 4 5 6 7 8
GATE 1 GATE 2 GATE 3 GATE 4
GATE 5 GATE 6 GATE 7 GATE 8
(+) (-)
Jumper setting
AC250V
DC24V
Gate Output Connection ex.
WHITE
GREEN
RED
BULE
Supply Power/Signal Input
Connection ex.
9 10 11 12 13 14 15 16
+
_ DC 24V
SOL.V/V
OR
AC 220V
SOL.V/V
YELLOW
(+) (-) (+) (-) (+) (-)
(+) (-)(+) (-) (+) (-) (+) (-)
AC 220v
AC 220v
EARTH
SIGNAL IN
SIGNAL IN

7
ABIDO Automation Co., Ltd
地址: 东莞市长安镇乌沙社区民营工业区民一路8号(三四楼)
ADD: NO.8 (3-4 floor)Minyi Road Private Industrial Wusha
Community Chang'an Town Dongguan Guangdong China
TEL: [phone] FAX:[phone]
Http://www.abido.com.cn