Yukon AV199 User manual

Universal Mount UTV Roof Rack w/ Canopy (AV199)
Engineered Outdoor Gear
GetYukonTracks.com
Yukon Tracks, Division of Ardisam, Inc.
1690 Elm Street; P.O. Box 666
Cumberland, Wisconsin 54829
800-345-6007 • Fax [phone]
E-mail: inf[email protected]
Yukon Tracks offers a full line of Engineered Outdoor Gear. We appreciate
your purchase of one of our world class UTV Roof Racks. Follow these few
simple instructions and your product will be sure to give you many years
of trouble free pleasure. Instructions should be kept in a safe place and
reviewed at least annually.
If for any reason you have a problem with your product, DO NOT return to
the retailer, contact the Yukon Tracks customer service department at 800-
345-6007 for assistance.
ASSEMBLY INSTRUCTIONS:
Tools needed -- two 1/2” wrenches.
NOTE:This UTV Roof Rack was universally designed to fit most brands
of UTV’s with round, steel tube roll cages.
1. Determine which of the provided clamps have a better fit to the roll cage
of your UTV. There are two sizes provided, 1-1/2” and 1-3/4”.
2. Position the UTV Roof Rack on the top of your UTV’s roll cage and center
it from side to side. The sloped end of the rack is the front end, and it
should be facing the front of your UTV.
3. Place (4) of the provided clamps that best match your roll cage tube
diameter onto the roll cage, in line with the mounting rails of UTV Roof
Rack.The clamps may be oriented towards each other, or away from each
other as shown in FIGURE 1.
4. Position the UTV Roof Rack from front to back at desired location while
keeping centered from side to side. Attach roof rack to the clamps by
inserting (4) provided 5/16-18 x 2-1/2” bolts through slots located on roof
rack frame. Attach washer and nyloc nut to bolt that is protruded through
opposite side of each clamp. Tighten securely making sure the inside
of each clamp is contacting the UTV roll cage. This will help prevent UTV
Roof Rack from shifting during use. DO NOT OVER TIGHTEN.
5. Once roof rack is securely tightened to the UTV roll cage, attach the
removable canopy/cover (48037) to the roof rack by stretching it over the
top of rack. Be sure front edge (side with Velcro slits) of canopy/cover is
attached to the front of roof rack. Pull all corners down around bottom edge
of rack. Wrap straps around bottom of rack frame and snap side release
buckles together. Pull straps tight to securely fasten the canopy/cover.
This should be done so canopy/cover does not become detached while
driving UTV. Canopy/cover will help keep you and your gear dry during
inclement weather.
NOTE: The front bars with holes that are on front side of UTV roof
rack are for after market light bar installation. The Velcro slits in
canopy/cover are positioned so light bars may protrude through
freely, and can be refastened with Velcro for a snug fit.
WARNING
READ, UNDERSTAND AND FOLLOW ALL ASSEMBLY, IN-
SPECTION, MAINTENANCE & USE INSTRUCTIONS PRO-
VIDED BEFORE EACH USE. FAILURE TO FOLLOW ALL
WARNINGS AND INSTRUCTIONS COULD RESULT IN SE-
RIOUS INJURY OR DEATH.
IF ANY INSTRUCTIONS ARE NOT UNDERSTOOD OR IF
YOU HAVE A PARTS ISSUE CALL 800-345-6007 BEFORE
USING.
DO NOT EXCEED 40 LBS. OF CARGOWEIGHT INTHE UTV
ROOF RACK AND/OR DO NOT EXCEED THE UTV MANU-
FACTURERS RECOMMENDED WEIGHT RATINGS FOR
ROOF LOADING. EXCESS WEIGHT CAN CAUSE WEIGHT
SHIFTS OR CAUSE VEHICLE INSTABILITY LEADING TO
LOSS OF CONTROL OF YOUR UTV OR A ROLL OVER.
BE SURE TO PERIODICALLY CHECK ALL NUT AND
BOLTS FOR TIGHTNESS. OVER TIME, NUTS AND BOLTS
MAY BECOME LOOSE FROM VIBRATION.
NEVER ALLOW PEOPLE OR PETS TO RIDE IN THIS UTV
ROOF RACK! IT IS NOT DESIGNED FOR THAT MATTER!
NEVER DRIVE ON HILLY TERRAIN- EXCESSIVE WEIGHT
CAN CAUSE WEIGHT SHIFTS WHICH CAN LEAD TO
LOSS OF CONTROL OF YOUR UTV.
USE AS A UTV ROOF RACK ONLY.
INSPECT BEFORE EACH AND EVERY USE TO BE SURE
THERE IS NO PRODUCT DAMAGE OR LOOSE/MISSING
HARDWARE.
DO NOT USE EXCESSIVE SPEEDS OR QUICK STARTS
& STOPS WHILE USING THIS PRODUCT. EXCESSIVE
WEIGHT CAN CAUSE WEIGHT SHIFTS WHICH CAN LEAD
TO LOSS OF CONTROL OF YOUR UTV.
IF TRAILERING YOUR UTV DOWN THE HIGHWAY, DE-
TATCH CANOPY/COVER TO PREVENT ANY UNNECES-
SARY DAMAGE FROM WIND.
NEVER USE A DAMAGED UTV ROOF RACK- REPLACE
WITH NEW.
NEVER USE UNDER THE INFLUENCE OF ALCOHOL OR
DRUGS.
NEVER USE CARELESSLY- THINK SAFETY!
OMAV199
Rev. Date 2/14/08
© 2008 Ardisam, Inc.
All Rights Reserved.

Universal Mount UTV Roof Rack w/ Canopy (AV199)
GetYukonTracks.com
Yukon Tracks, Division of Ardisam, Inc.
1690 Elm Street; P.O. Box 666
Cumberland, Wisconsin 54829
Engineered Outdoor Gear
800-345-6007 • Fax [phone]
E-mail: inf[email protected]
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WARRANTY
Yukon Tracks, a division of Ardisam Incorporated, offers a one year limited warranty to be free from defects in materials and workmanship for
the service life of the product, not to exceed twelve consecutive months from the date of purchase. This warranty applies to the original owner
with a proof of purchase and is not transferable. This warranty applies only to products which have not been subjected to negligent use, misuse,
alteration, accident or if repairs have been made by anyone outside our factory. This warranty supersedes all other warranties either expressed
or implied and all other obligations or liabilities on our part. Ardisam, Inc., does not assume, and does not authorize any other person to assume
for us, any liability in connection with the sale of our products. Warranty work must be sent directly to Ardisam, Inc. or one of our authorized
service centers and performed by them. To obtain warranty service and/or replacement instructions, you must have prior approval from Ardisam,
Inc. before shipping your package to us by calling our customer service department at 800-345-6007 or by writing to: Ardisam, Inc., P.O. Box 666,
1690 Elm Street, Cumberland, WI 54829 for a return material authorization number (RMA#). All items must be shipped prepaid. Ardisam, Inc. will
at no charge, repair or replace, at their discretion, any defective part which falls under the conditions stated above. Ardisam retains the right to
change models, specifications and price without notice.
For replacement parts, phone [phone] or go online to www.GetYukonTracks.com
FIGURE 1
UTV ROOF RACK COMPONENTS
KEY # PART # DESCRIPTION QTY.
1 48037 Canopy/Cover, sewn
complete
1
2 53730B Bolt 5/16-18 x 2-1/2” 4
3 60G5NY Nut, nyloc 5/16-18 4
4 -- Roof Rack 1
5 68090 Clamp, large 1-3/4” 4
6 68091 Clamp, small 1-1/2” 4
7 WF516B Washer, flat 5/16” 4
AV199 UTV Roof Rack assembled
partial view of UTV roll cage
Front of UTV