Zamp Solar Pulse Tech CINDER 40 PWM User manual

CINDER™40 PWM Charge
Controller
CINDER 40 PWM
Part # SCC1005
Input: DC12V or DC24V solar panel (Max 50Voc)
Output: DC 12V 40A
DC 24V 40A
User Manual

CINDER 40 PWM Charge Controller User Manual Zamp Solar
THIS MANUAL CONTAINS IMPORTANT INSTRUCTIONS FOR
INSTALLATION AND MAINTENANCE OF THE
SCC1005 CHARGE CONTROLLER
Contents
1) IMPORTANT SAFETY INSTRUCTIONS - PLEASE READ 3
2) Overview 4
Intro 4
PulseTech 4
Bluetooth 4
Load Output Circuit 4
3) Features 5
4) Wiring and Installation 6
Important Installation Notes - Please Read 6
Device Connections 7
Installation Guide 12-Volt and 24-Volt 8
12-Volt Installation Specifics 9
24-Volt Installation Specifics 11
Load Output Circuit Details 13
5) Zamp Solar Mobile Application 14
Status Page 15
History Page 17
Settings Page 17
6) PulseTech Functionality 20
7) Charging Profiles 21
8) LED Operation 23
9) Troubleshooting 24
10) Specifications 25
11) Contact Us 26
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CINDER 40 PWM Charge Controller User Manual Zamp Solar
Figure 1: CINDER 40 Top View
Figure 2: Front face of CINDER 40 showing all connections
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CINDER 40 PWM Charge Controller User Manual Zamp Solar
1) IMPORTANT SAFETY INSTRUCTIONS -
PLEASE READ
●THIS DEVICE IS INTENDED FOR INDOOR USE ONLY AND SHOULD NEVER
BE EXPOSED TO RAIN, MOISTURE OR OUTDOOR ELEMENTS.
●"WARNING: WHEN A GROUND FAULT IS INDICATED, BATTERY
TERMINALS AND CONNECTED CIRCUITS MAY BE UNGROUNDED AND
HAZARDOUS."
●LEAD-ACID, AGM, LITHIUM, AND LTO BATTERIES CAN BE DANGEROUS.
ENSURE NO SPARKS OR FLAMES ARE PRESENT WHEN WORKING NEAR
BATTERIES.
●NEVER SHORT CIRCUIT THE BATTERY.
●SOLAR PANELS WILL GENERATE ENERGY WHEN THEY ARE EXPOSED TO
LIGHT EVEN WHEN DISCONNECTED. ANY CONTACT WITH WIRES CAN
CAUSE INJURY.
●NEVER USE THIS DEVICE WITH A LITHIUM BATTERY THAT DOES NOT
HAVE A BMS. A BMS IS CRITICAL FOR LITHIUM BATTERY SAFETY.
●Eye protection should always be used when working near batteries.
●Accidental shorting of the wiring during installation can result in sparks
causing personal injury or a fire hazard. Zamp Solar recommends
covering the solar panels to block all light from reaching the surface
during installation.
●Use 6 AWG, 90°C copper wire for the Solar and Battery connections.
●Always install a battery fuse (50-amp recommended) between the battery
and the solar controller. (see Section 4 for more details on fusing).
●Be very careful not to connect the wires to the solar panel or battery in
reverse. (See Figure 2 above for connection layout)
●Do not disassemble the CINDER 40. Please contact Zamp Solar Customer
Service if you have any problems with your device. 541-728-0924 or
[email protected].
●Device has overcurrent protection up to 50 amps on both the Solar and
Battery terminals.
●Zamp Solar recommends not exceeding 40-amps of short circuit current
(Isc)for your solar input.
●Audible noise during charging is normal, particularly during absorption
and float modes. The noise is due to the PWM charging functionality of
the device and not an indication of a device failure.
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CINDER 40 PWM Charge Controller User Manual Zamp Solar
2) Overview
Intro
The Zamp Solar CINDER 40 solar charge controller automatically controls the
attached solar input to charge the connected battery and keep it at optimal battery
health. The CINDER 40 also monitors, regulates and protects the attached solar and
battery components. Equipped with advanced, high efficiency, pulse width
modulated (PWM) technology and temperature compensation, batteries safely
charge to 100% every time.
PulseTech
Patented PulseTech pulsing technology increases the life of lead-acid batteries.
PulseTech works by removing and hindering the natural sulfation (corrosion) that
occurs in all lead-acid/AGM batteries that eventually leads to a dead battery.
PulseTech patented desulfating technology has been proven to increase the life of
lead-acid/AGM batteries by up to three times their normal life. This technology is
built into the CINDER 40 and can be turned on for any lead-acid/AGM battery
charging profile.
Bluetooth
Use our Android and iOS apps with our built-in Bluetooth technology to program,
control and monitor your battery(s). Get real-time charging and battery statistics at
the touch of a button on your smart device. Check the history page for long term
performance data and statistics. Program when the load output circuit should turn
on and off and set low voltage disconnects. See Section 5 for more details on the
Zamp Solar application.
Load Output Circuit
Power and control DC devices using our Load Output Circuit. The CINDER 40 load
circuit will power devices that run on 12-volt or 24-volt, depending on battery
configuration. The load circuit is not for use with any DC/AC power inverters. Use our
Android or iOS app to turn this circuit On/Off or program to run at certain times
during the day.
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CINDER 40 PWM Charge Controller User Manual Zamp Solar
3) Features
1. Premium 40-amp Pulse Width Modulation (PWM) Solar Charge Controller
2. Charge 12-volt and 24-volt battery systems using 12-volt or 24-volt solar panels
3. Preprogrammed and customizable battery charging profiles
a. AGM, WET, GEL and Calcium lead-acid type batteries
b. Lithium (LiFeP04/Lithium Ion) and lithium titanate oxide (LTO) type
batteries
c. Customize any charging profile for specific battery needs. (see Section 7
for more detail on custom charging profiles)
4. PulseTech pulsing technology increases the life of all lead-acid battery
types (see Section 6 for more details on the PulseTech functionality)
5. Built-in Bluetooth technology allows remote monitoring and control of the
battery and load output circuit. Change battery settings, charging profiles and
toggle the load output circuit all from our mobile app. Available for both
Android and iOS. (see Section 5 for more details on the Zamp Solar
Application)
6. Robust safety and protection
a. Protects battery from over-voltage or over-current scenarios
b. Protection from reverse polarity or reverse current
c. Battery temperature protection (see Section 7 for more information)
d. Load output short circuit protection.
7. Load output circuit
a. App controlled - Turn a circuit on/off on demand or automatically at
programmed times
b. Smart monitoring and low voltage cutoff to prevent battery from being
discharged to unsafe levels.
c. Ideal for lighting and other small loads
d. Fuse protected at 25-amps.
e. Not for use with a DC/AC inverter
8. Battery temperature compensation
a. External battery temperature sensor included with device.
b. Improves charging accuracy for all lead acid battery types.
c. Prevents damage during temperature extremes for all lead acid battery
types.
9. LED lights indicate battery status, solar panel status, load status, Bluetooth
status and PulseTech status.
10. RV-C Capable
a. Receive charging data
b. Request specific Data
c. Control Load circuit
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CINDER 40 PWM Charge Controller User Manual Zamp Solar
4) Wiring and Installation
See the following six pages for the installation guides for both 12-volt and
24-volt systems. See the mounting diagram in Section 10 for detailed
dimension information.
Important Installation Notes - Please Read
1. Use 6-AWG, 90°C copper wire for the Solar and Battery connections.
2. Ensure that your solar input has a maximum short circuit current (Isc) of
less than 40 amps.
3. To protect the battery and the solar panel, a 50-amp inline fuse must be
placed between the charge controller and the battery. This fuse should
be located as close to the battery as possible for optimal performance.
4. The maximum overcurrent of the CINDER 40 is 50 amps.
5. Use up to 6-AWG wire for Load connections (see Load Output Circuit
Details Section below for specific wire size recommendations).
6. It is important to use the external temperature sensor to ensure proper
battery charging for all lead acid battery types. Please use the supplied
flathead screwdriver to connect the sensor to the charge controller
(polarity does not matter) and either tape the ring terminal end to your
battery or connect it to the positive battery post.
7. Immediately after connecting the battery to the charge controller, use the
Zamp Solar Mobile App to set the proper battery charging profile or use
the custom profile settings to adjust the charging profile. Do this before
connecting your solar panels to the device. - Follow the battery
manufacturer’s recommendations when using the custom profile
setting.
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CINDER 40 PWM Charge Controller User Manual Zamp Solar
Device Connections
Figure 4: Bottom of CINDER 40 Showing All Connections
The CINDER 40 charge controller has 10 separate connection points which are detailed
below. Note the orientation of each terminal; it does not follow the same polarity (+/-) pattern.
Connect the battery first, then the solar panels. It is very important that you connect
your CINDER 40 with the proper polarity for each of the terminals or you can cause
significant damage to the device. Be very careful not to connect solar panels to the
battery terminals and vice versa.
A removable service panel is located on the front of the charge controller for LOAD, BATTERY,
SOLAR and TEMPERATURE connections. A standard flat head screwdriver is required to
secure all of the following wired connections Please use the supplied smaller flat head
screwdriver to attach the Temperature sensor wires
LOAD
Connect these terminals to any DC circuit up to 20 amps you wish to power off your
battery. These terminals are internally fuse protected at 20A. (-) goes to the negative
side of the load. (+) goes to the positive side of the load.
BATTERY
Battery connection terminals. (-) goes to the negative side of the battery. (+) goes to
the positive side of the battery. Zamp Solar strongly recommends installing a 50-amp
fuse inline on the positive wire leading to the battery. Connect the battery wiring first,
then the solar panel wiring.
SOLAR
Solar connection terminals. (-) goes to the negative side of the solar panel. (+) goes to
the positive side of the solar panel. Connect the Battery wiring first, then the Solar
Panel wiring second.
TEMP
These terminals are for connecting the included temperature sensor. NOTE: This
sensor is not polarized, it does not require a specific orientation for proper
installation. Insert wires and screw tight. Tape ring terminal to the top of the battery
or connect it to the positive battery post. (Do not use for Lithium batteries)
DISP & AUX
These terminals are RJ45 connectors for RV-C functionality as well as for future
interconnectivity and development.
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CINDER 40 PWM Charge Controller User Manual Zamp Solar
Installation Guide 12-Volt and 24-Volt
Charge Controller to Battery Wiring
Connect the charge controller to the battery using 10 feet (or less) of 6-AWG, 90oC copper
wire. The shorter the wire run, the better. This is due to the voltage drop that occurs in the
wires when the device is charging. When connecting the charge controller to the battery,
ensure there is a 50-amp fuse between the charge controller and the battery on the positive
side, as shown in Figures 5 and 7 below. Place the fuse as close to the battery as possible.
Battery Fusing
Examples of fuses to use are a terminal fuse block, manual resetting breaker or an ANL type
fuse. A 50-amp fuse is recommended for all installations.
Automatic resetting breakers are NOT recommended.
Temperature Sensor
The CINDER 40 comes with a 10-foot temperature sensor that has a ring terminal on one end
and two exposed leads on the other end. If using a lead acid battery, connect the
temperature sensor leads to the charge controller’s TEMP terminals. Note that there is no
polarity with this connection. Once tight, give each lead a light tug to ensure that they are
properly connected. Then, tape the ring terminal side of the temperature sensor to the side
or the top of your battery. This is recommended over connecting it to one of the battery
terminals because it will give a better gauge of the actual temperature of your battery. It is
important to use the temperature sensor as described to accurately charge your lead acid
battery bank over all temperature ranges. Do not use the temperature sensor for lithium
batteries. (See the Section 7 for information on temperature behavior during charging).
12-Volt and 24-Volt Load
Connect your 12-Volt DC circuits to the load terminal to enable remote control and
monitoring of these devices. Please see the Load Details section for a full load description,
examples and load wiring recommendations.
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CINDER 40 PWM Charge Controller User Manual Zamp Solar
12-Volt Installation Specifics
Table 1: 12-Volt Installation Quick information
Maximum Nominal Panel Wattage
800W (<= 40A Isc)
Battery to Charge Controller Wire Size
6-AWG
Battery to Charge Controller Fuse Size
50A
Battery to Charge Controller Maximum Wire Length with 6-AWG
10 Ft
Solar Panel to Charge Controller Wire Size
6-AWG
Solar Panel to Charge Controller Maximum Wire Length with 6-AWG
10 Ft
Solar Panel Configuration
Parallel (12V)
Temperature Sensor
Tape to top or side of the Battery if lead
acid
Load Output Voltage
12V
Load Output Current
20A
Figure 5: 12-Volt Installation Diagram
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