Zander Aachen MVisio HMI Lite User manual

MVisio HMI Lite in Master / Slave mode
with integrated PLC-functionality
Operating Manual English translation
Errors and technical changes reserved
MVisio Industrial
HMI Lite

H. ZANDER GmbH & Co. KG • Am Gut Wolf 15 • 52070 Aachen • Germany • Tel [phone]
Fax [phone] • [e-mail] • www.zander-aachen.de
2
Operating Manual MVisio Industrial HMI Lite
H. Zander GmbH & Co. KG
Am Gut Wolf 15
52070 Aachen, Germany
[e-mail]
www.zander-aachen.de
Item no.: E61-368-00
Version: L05, Ver. 1.0
This document is the English translation.
Technical changes reserved,
all information is subject to change.

H. ZANDER GmbH & Co. KG • Am Gut Wolf 15 • 52070 Aachen • Germany • Tel [phone]
Fax [phone] • [e-mail] • www.zander-aachen.de 3
Operating Manual MVisio Industrial HMI Lite
1. About this document .............................................................................................. 4
1.1 Validity .................................................................................................................. 4
1.2 Target group ......................................................................................................... 4
1.3 Legend ................................................................................................................. 4
2. General safety instructions.................................................................................... 5
3. About this device .................................................................................................... 6
3.1 Scope of delivery .................................................................................................. 6
3.2 Intended use ......................................................................................................... 6
3.3 Disclaimer and warranty ....................................................................................... 6
3.4 Function................................................................................................................ 6
4. Technical data ......................................................................................................... 7
4.1 Specifications........................................................................................................ 7
4.2 Environmental data............................................................................................... 9
4.3 Electromagnetic compatibility ............................................................................... 9
4.4 Durability information ............................................................................................10
4.5 Dimensions ...........................................................................................................11
5. Assembly................................................................................................................. 11
6. Electrical connections and DIP-switch configuration.......................................... 13
6.1 Serial interfaces / CAN interfaces ......................................................................... 14
6.1.1 RS232 (X4) ....................................................................................................... 14
6.1.2 RS485 / CAN (X2 and X3) ................................................................................ 14
6.1.3 RS485 (CAN-Port configuration - DIP-switch S1 and S2) .................................16
6.2 Ethernet ports ....................................................................................................... 16
6.2 USB-port...............................................................................................................16
7. Connecting the power supply ............................................................................... 17
8. Battery ..................................................................................................................... 18
9. Additional application notes ................................................................................. 19
10. First steps ............................................................................................................. 19
10.1 Programming with CODESYS ..............................................................................19
10.2 System settings .................................................................................................... 19
11. Boxing and Unboxing .......................................................................................... 21
12. Declaration of Conformity ................................................................................... 22
13. Notes ..................................................................................................................... 23

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Operating Manual MVisio Industrial HMI Lite
1. About this document
1.1 Validity
This document is valid for the MVisio HMI Lite (Human Machine Interface) of ZANDER-
Aachen (art.-no. 589 101).
1.2 Target group
Electricians, installation-, commissioning- and service personnel with appropriate
knowledge in handling automation technology components.
1.3 Legend
Symbol / Illustration Meaning
Document in printed form
Document is available to download at www.zander-aachen.de.
Document on USB memory stick
Warning, Caution
Safety instruction
Warning: Possible dangers
Caution: Personal injuries and property damages possible
Important information
HINT Hint / Useful information

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Operating Manual MVisio Industrial HMI Lite
2. General safety instructions
Warning,
Caution
 Only authorized and qualified personnel may install the device and put it
into operation, i.e. personnel which
- is well-acquainted with correct technical handling of the electrical
machine equipment,
- is familiar with the applicable regulations concerning occupational
safety and accident prevention,
- has read and understood the operating manual and, if applicable,
the programming manual.
 In case of incorrect connection or inappropriate use, the safe functioning of
the device during operation will no longer be guaranteed. This can result in
fatal injuries or serious material loss.
 Please observe the national guidelines which are valid for the commission-
ing of the device.
 The electrical connection of the device must only take place when the volt-
age supply is switched off. This also applies to the connected sensors and
actuators.
 The wiring of the device must be done in conformance with the instructions
given in this operating manual.
 The person who installs and commissions the device must be protected
against electrostatic charges (ground strap or ESD shoes in connection
with ESD flooring).
 Opening of the device and any manipulations to the device are not allowed
and shall result in loss of warranty and warranty claims.
 Please observe all the relevant safety guidelines and standards.
 Non-observance of the safety guidelines can result in death, serious injury
and property damage.
 Please read the operating manual before use and preserve it carefully.
 Please ensure that the operating manual is always available at the time of
assembly, commissioning and maintenance work.

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Operating Manual MVisio Industrial HMI Lite
3. About this device
3.1 Scope of Delivery
 MVisio HMI Lite (Ord.-no.: 589101)
 Pluggable terminal block
 Sealing rubber
 Mounting bolts
 Operating manual
 USB memory stick
3.2 Intended use
The MVisio HMI Lite was designed for the use in machinery and equipment in industrial
environments. The front of the device has a minimum type of protection of IP66. The per-
missible operating parameters must be observed for the use (see paragraph 4).
3.3 Disclaimer and warranty
If the conditions above are not complied for the intended use, the safety instructions are
not followed, or maintenance work is not performed as required, it will lead to a disclaimer
or a loss of warranty.
3.4 Function
The function of the device depends on the loaded user program. The logic stored in this
program determines how the input signals are evaluated and how the outputs switch.
Note!
The user is responsible for the integration of the device into the overall
system. For this, the correct electrical installation and the correct pro-
gramming of the MVisio HMI Lite must be verified.
Note!
For program creation and programming of the MVisio HMI Lite you
need the free software CODESYS of 3S-Smart Software Solutions
GmbH (see paragraph 10). Furthermore, a configuration pack is re-
quired, which can be found on the included USB memory stick.

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Operating Manual MVisio Industrial HMI Lite
4. Technical data
4.1 Specifications
Display
Touchscreen technology Resistive
Display / Backlight TFT Colour / LED
Colours 64 000
Brightness 200 Cd / m2 typ.
Resolution 800 x 480
Diagonal 7”
Format 16:9
Dimming Yes
Type of protection IP 66 (front), IP 20 (back)
Controller
Operating system Linus RT
CPU ARM Cortex A9, dual core 800 MHz
Flash 4 GB
RAM 1 GB
SD-slot No
Memory expansion 2x USB host ports
Connections
Serial connection 2x RS232, 2x RS422/RS485, galvanically
isolated, 2x CAN 2.0b, galvanically isolated
Ethernet connection 2x RJ45, seperate, ETH0 - 10/100/1000
Mbit; ETH1 - 10/100 Mbit
USB connections 2x USB Host, max. 100 mA
Add-On slot No
Power supply DC 24 V, max. 0.3 A;
Admissible voltage range DC 10 … 32 V.
DC-plug AWG24-R/C serial terminal
(XCFR2), socket 5.08 mm, torque 0.5 Nm, 3
-wire, min. diameter 1.5 mm2, min. electric
capacity 105°C

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Operating Manual MVisio Industrial HMI Lite
Supported bus systems
Ethernet / protocols PROFINET (Controller/Master)
EtherNET/IP (Scanner/Master)
Modbus TCP (Master/Slave)
Field bus Modbus RTU (Master/Slave)
CANopen (Master)
Serial 2x RS232, 2x RS422/RS485, 2x CAN
PLC data
Programming CODESYS V3
Approved for CODESYS version V 3.5.12.10
Programming languages IEC 61131-3 (AWL, KOP, FUP, AS, ST)
Programming interface Ethernet
Program memory 20000 kByte
Remanent memory 64 kByte
Other
Real time clock Yes (battery-backed)
Accuracy of the real time clock (at 25°C) < 100 ppm
Weight 0.9 kg
Input fuses Electrical
Note!
For applications supposed to meet EN 61131-2 specifications and especially
voltage drops of 10 ms, the minimum voltage of the power supply is DC 18 V.

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Operating Manual MVisio Industrial HMI Lite
4.2 Environmental data
Parameter Data Standard
Surrounding temperature 0 to +50°C (vertical assembly) EN 60068-2-14
Storage temperature -20 to +70°C EN 60068-2-14
EN 60068-2-2
Humidity Rating 5 to 85% r.h., non-bedewing EN 60068-2-30
Oscillation 5 to 9 Hz, 7 mmp-p
9 … 150 Hz, 1g EN 60068-2-6
Shock ±50 g, 11 ms, 3 pulses per axis EN 60068-2-27
Protection class, front IP66 EN 60529
Protection class, back IP20 EN 60529
4.3 Electromagnetic compatibility
Parameter Data Standard
Radiation disturbance test Class A CISPR 22
CISPR 16-2-3
Immunity to ESD 8 kV (electrostatic discharge in the air)
4 kV (electrostatic contact discharge) EN 6100-4-2
Immunity to radiated interference 80 MHz … 1 GHz, 10 V/m
1.4 GHz … 2 GHz, 3 V/m
2 GHZ … 2.7 GHz, 1 V/m
EN 61000-4-3
Note!
The front of the device has been tested under above conditions in ac-
cordance with the listed standards. Although the resistance level of the
device meets the standards, oils that are expected to have no influence
on the MVisio HMI Lite, may damage the device. This might happen in
places with vaporous oils or when cutting oils with low viscosity adhere
on the device for a longer period of time. If the front foil detaches or is
being damaged, oil might get into the device. In this case,
separate protective measures are recommended.
If the installation seal is used for a long period of time or if the device
and its seal are removed from the mounting panel, the original type of
protection can not be guaranteed.

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Operating Manual MVisio Industrial HMI Lite
4.4 Durability information
Parameter Data
LED background lighting More than 40 000 hours. (The time after which the bright-
ness of the background lighting has decreased by 50% at
a temperature of 25°C).
Immunity to burst ± 2 kV DC power connection
± 1kV signal line EN 61000-4-4
Immunity to surge ± 0,5 kV DC mains connection (line to ground)
± 0,5 kV DC mains connection (conductor to
conductor)
± 1 kV signal line (line to ground)
EN 61000-4-5
Immunity to powered
H.F. 0.15 / 80 MHz, 10 V EN 61000-4-6
Immunity to mains fre-
quency magnetic field Casing, 50/60 Hz, 30 A/m EN 61000-4-8
Immunity to
short voltage drops
and fluctuations
Connection: AC mains;
Level:
100 % duration: 1 cycle and 250 cycles (50 Hz);
40 % duration: 10 cycles (50 Hz);
70 % duration: 25 cycles (50 Hz);
Test performed on the 230 VAC side of the power supply. DC 0%, Dura-
tion: 10 ms. 20 fields x 1 s EN 61000-4- 11
Test performed on the 24 VDC side of the testee. EN 61000-4-
29
Note!
If the ambient temperature is 40° C or higher, the quality/reliability/durability
of the background lighting will be affected.

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Operating Manual MVisio Industrial HMI Lite
4.5 Dimensions
5. Assembly
Figure 2: Assembly of the MVisio HMI
Figure 1: Dimensions of the MVisio HMI Lite

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Operating Manual MVisio Industrial HMI Lite
The assembly of the MVisio HMI Lite is shown in figure 2. Avoid permanent exposure to
direct sunlight to prevent the device from overheating.
The MVisio HMI Lite is not designed for the installation with corrosive chemical com-
pounds. Please check the resistance of the front foil against such compounds before the
assembly.
Note!
Do not use tools (e.g. screw drivers) to operate the touch screen of the
panel.
In order to meet the requirements of the protection class, the HMI Lite must be mounted
properly. The following directions must be observed during this process:
 The brinks of the cut-out must be flat.
 Tighten the bolts until the frame corners are in contact with the HMI Lite (see fig. 3).
 The wall cut-out for the HMI Lite must be in accordance to the dimensions given in this
operating manual.
 The IP66 protection class of the display can only be guaranteed, if
- the gap between the HMI Lite and mounting wall is ≤ 0.5 mm.
- the thickness of the mounting wall is between 1.5 and 6 mm.
- the maximum surface roughness of the mounting wall in the region of the sealing
is ≤ 120 μm
Install the mounting in the following way:
Figure 3: Usage of the assembly clamps

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Operating Manual MVisio Industrial HMI Lite
6. Electrical connections and DIP-switch configuration
Figure 4: terminal block designation
Connection Slot Function
1Power supply
2X2 RS422/485 + CAN (COM2/CAN0)
3X3 RS422/485 + CAN (COM3/CAN1)
4X4 RS232 + RS232 (COM/COm4)
5X5 USB-Port
6X6 USB-Port
7X7 Ethernet-Port 0 (10/100/1000 Mbit)
8X8 Ethernet-Port 1 (10/100 Mbit)
9S1 RS485 + CAN-Port-configuration (DIP-switch)
10 S2 RS485 + CAN-Port-configuration (DIP-switch)

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Operating Manual MVisio Industrial HMI Lite
6.1 Serial interfaces / CAN interfaces
6.1.1 RS232 (X4)
6.1.2 RS485 / CAN (X2 and X3)
S2
Switch 654321
CAN-B
Termination XX
RS422/485-B
Mode XX
RS422/485-B
Termination XX
S1
Switch 654321
CAN-A
Termination XX
RS422/485-A
Mode XX
RS422/485-A
Termination XX
Pin RS232
1GND COM 1
2TxD
3RxD
4RTS
5CTS
6GND COM 4
7TxD
8RxD
9RTS
10 CTS
Figure 5: Terminal block designation X4
Figure 6: Terminal block designation X2 and X3

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Operating Manual MVisio Industrial HMI Lite
Pin RS485 CAN Connection
X2 1n.c. GND1 CAN 0
2Terminating resistor
3CAN-H
4CAN-L
5Terminating resistor
6Terminating resistor n.c. COM 2
7GND
8Terminating resistor
9Y (TX+)
10 Z (TX-)
11 A (RX+)
12 B (RIX+)
X3 1n.c. GND CAN 1
2Terminating resistor
3CAN-H
4CAN-L
5Terminating resistor
6Terminating resistor n.c. COM 3
7GND
8Terminating resistor
9Y(TX+)
10 Z(TX-)
11 A(RX+)
12 B(RIX+)

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Operating Manual MVisio Industrial HMI Lite
6.1.3 RS485 (CAN-Port configuration - DIP-switch S1 and S2)
6.2 Ethernet ports
The Ethernet ports have two status LEDs, see figure 7.
Figure 7: Ethernet port
6.3 USB-port
Yellow
Position Description
1CAN-terminating resistor
2CAN-terminating resistor
3RS485-half-duplex
4RS485-half-duplex
5RS485-terminating resistor
6RS485-terminating resistor
Green Orange RS422/RS485
On Off No LAN cable connected
Flashing (active link) On LAN cable connected, link with 100 Mbit/s
Flashing (active link) Off LAN cable connected, link with 10 Mbit/s
Parameter Valid formatting
Format FAT, FAT32
Max. size Limited due to FAT32 specification:
≤ 4 GB for a single file
≤ 32 GB overall
Green

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Operating Manual MVisio Industrial HMI Lite
7. Connecting the power supply
The pluggable terminal block for the power supply including the terminal designation is
shown in figure 8. Make sure the power supply offers enough power capacity for the oper-
ating device.
The HMI Lite must always be grounded to reduce or avoid electromagnetic disturbance on
the control element. The grounding of the housing must be carried out with the grounding
screw near the power supply port. The screw is marked with a little grounding symbol.
Furthermore, the grounding terminal of the power supply terminal block (3) should also be
connected.
The power supply can be connected grounded or ungrounded.
When connecting the power supply grounded, connect the ground wire to the protective
conductor (see figure 9). If you are using the ungrounded connection, please note that the
HMI Lite will connect the power supply line internally over a parallel circuit of a resistor (1
MOhm) and a capacitor (4.7 nF) with the ground. The power supply must have a rein-
forced or doubled isolation. Every device in connection with the HMI Lite must be properly
grounded. The grounding must be carried out according to the applicable regulations.
Figure 8: Terminal block designation for the power supply

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8. Battery
The HMI Lite is equipped with a rechargeable lithium battery (see figure 10), which sup-
plies the real-time clock and can not be replaced by the customer. The battery must be
charged for 48 hours at the first installation. The battery lasts for three months at a sur-
rounding temperature of 25° C.
Figure 9: Connection the power supply
Figure 10: Position of the battery

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Operating Manual MVisio Industrial HMI Lite
9. Additional application notes
 Install the HMI Lite in accordance to this operating manual and the enclosed instal-
lation guide.
 Ground the HMI Lite in accordance to this operating manual and the enclosed in-
stallation guide.
 Only qualified personnel is allowed to install or repair the HMI Lite.
 Please make sure the ventilation holes are not covered.
 To avoid static electricity charge, make sure the front plate of the HMI Lite stays
clean. The device must only be cleaned with a soft cloth and neutral soap.
10. First steps
10.1 Programming with CODESYS
The HMI Lite will be delivered with a pre-installed CODESYS-runtime. CODESYS
(≥ V 3.5.12.0) and the corresponding packages for the HMI Lite must be installed on a PC
with Microsoft Windows. CODESYS is a free-to-use software and can be downloaded
here: https://store.codesys.com/. The corresponding packages can be found on the includ-
ed USB memory stick. For further information regarding the installation, please see the
MVisio HMI Lite installation guide.
10.2 System settings
The MVisio HMI Lite has a menu in which the system settings can be configured. The user
interface of the system settings is based on HTML-pages which are accessible via the
HMI Lite screen or via the web browser Chrome (V.44 or higher) using port 443 (see figure
11). To access the interface via web browser, type https://IP, with “IP” being the IP-
address of your HMI Lite. The default username is “admin”, the default password is
“admin”. Use the navigation bar on the left to browse through the available settings. The
active menu is highlighted on the left. Information and settings are displayed on the right
side of the screen. Dependant on the size of the display, the content as well as the menu
can be displayed both at the same time.
Warning!
Undefined conditions may occur when modifying the system settings during
operational mode. Restart or loss of function may be the consequence!
 Do not make any changes to the system settings during the ongoing oper-
ation.
 Switch off the machine first and cut off the connection between the HMI
Lite and the machine before modifying the system settings.

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Another way of getting into the system settings is by starting the HMI Lite in „Tap-Tap-
Mode“. To do this, you have to press the screen of the HMI with a frequency of 2 Hz or
higher (at least 2 times per second) when starting the device. The screen will show up the
message „Tap Tap detected, Going to Config Mode“.
Figure 11: System settings in a browser
Setting Description
Language Configures the language for the system settings menu.
System Shows information on platform, status, timer (e.g. System on time,
Backlight on time).
Logs Activates and exports persistent protocol for BSP.
Date & Time Changes date and time of the device, including the time zone of the
NTP-server.
Network Configures the IP-address of the Ethernet-connection and other net-
work settings, e.g. DNS, Gateway, DHCP, host name, routing or bridg-
ing.
Services Activates/Deactivates services. Examples for services: OpenSSH serv-
er, bridge, cloud, router, SNMP and logging.