Zanussi ZCBBQ22TK-C Operator's manual

ZCBBQ22TK-C Trolley Barbeque
Manual & Safety Instructions
WARNING: PLEASE ENSURE YOU HAVE READ THROUGH THE
SAFETY AND OPERATING INSTRUCTIONS BEFORE USE.
PLEASE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE
For Customer Services & Spare Parts please call 0330 1230 597
Or visit us at zanussiheatingandcooling.uk
Please scan the QR code for step by step video
assembly instructions. Alternatively, you can visit:
zanussiheatingandcooling.uk. From here, please select
the product that you are looking to build and view the
‘How To’ video located at the bottom of the page.

Safety Instructions
3-5
Parts List & Feature Diagram
6-7
Pizza
Oven Assembly 8-23
Lighting
Your Barbeque 24
Food Safety
25
Cleaning And Care
26
Guarantee and Customer Services
27
2
ZCBBQ22TK-C
ZCBBQ22TK-C Trolley Barbeque

SAFETY INSTRUCTIONS
WARNING: IMPORTANT SAFETY INSTRUCTIONS
READ CAREFULLY AND KEEP FOR FUTURE REFERENCE
Before you start to build and use your barbeque, please read these
instructions thoroughly:
•Please dispose of all plastic bags carefully and keep them away from
children.
•Check all the parts provided against the list in this instruction manual to
make sure you have all of the parts listed. If not, contact your local store
who will be able to help you.
•Take a few moments to familiarize yourself with the contents and before
starting, check all holes are clear of any paint residue.
•When you are ready to start, make sure that you have plenty of space and
a clean dry area for assembly.
•Important - Whilst every care is taken in the manufacture of this product,
care must be taken during assembly in case sharp edges are present.
Please read and follow this advice when cooking on your barbeque:
•ALWAYS wash your hands before or after handling uncooked meat and
before eating.
•ALWAYS keep raw meat away from cooked meat and other foods.
•Before lighting your BBQ, ensure grill surfaces and tools are clean and
free of old food residues.
•DO NOT use the same utensils to handle cooked and uncooked foods.
•Ensure all meat is cooked thoroughly before eating.
•CAUTION - eating raw or under cooked meat can cause food poisoning
(e.g. bacteria strains such as E.coli).
•To reduce the risk of under cooked meat, cut it open to ensure it is
cooked all the way through internally before consuming.
•CAUTION - if meat has been cooked sufficiently the meat juices should
be clear in colour and there should be no traces of pink/red juices or meat
colouring.
•After cooking with your BBQ always clean the grill cooking surfaces and
utensils.
3
ZCBBQ22TK-C

Safety Warnings:
•WARNING: This barbecue will become very hot, do not move it during
operation.
•WARNING –Charcoal BBQ’s give off CARBON MONOXIDE when used,
which is poisonous and can kill. DO NOT use a BBQ indoors or either in a
tent, caravan or awning.
•WARNING - Do not use indoors! OUTDOOR USE ONLY. Do not use the
BBQ in a confined and/or habitable space e.g. houses, tents, caravans,
motor homes, boats. Danger of carbon monoxide poisoning fatality.
•DO NOT use this product as a furnace.
•Ensure that the product is positioned on a permanent, flat, level, heat
resistant, non-flammable surface always from flammable items, including
wooden fences or overhanging trees.
•Ensure the product has a minimum of 2 meters overhead clearance and
has a minimum of 2 m clearance from other surrounding items.
•WARNING! Do not use spirit or petrol for lighting or relighting! Use only
firelighters complying to EN 1860-3!
•NEVER leave a burning fire unattended.
•WARNING: Keep children and pets away. Children must not operate or
play near this barbeque.
•DO NOT cook before the charcoal has a coating of ash.
•WARNING: Failure to follow instructions could result in death, serious
bodily injury and/or property loss.
4
Carbon Monoxide
Poisoning Hazard
Do not use in
Motor Homes
Do Not Use
Indoors
Do Not Use in
Tents
Use in open
Spaces
ZCBBQ22TK-C

•The barbeque must be placed on a secure level base during use.
•The barbeque should be heated up for at least 30 minutes prior to
the first cooking on the barbeque.
•Ensure that the coals placed do not exceed the line on the inside of
the bowl, max 2.5 KG.
•The barbeque must never be left unattended during operation or
cleaning.
•DO NOT wear loose clothing, and ensure that long hair is tied back
when around the barbeque when it is hot or in use.
•Make sure that the barbeque is always placed on a firm, level and
fire retardant surface, and also placed far away from combustibles.
•The barbeque should be located in an open area with good
ventilation, away from trees and fences.
•DO NOT use the barbeque in high wind.
•While every effort has been made in the manufacture of your
barbeque to remove any sharp edge, you should handle all
components with care in order to avoid accidental injury.
•If the fire flares up due to dripping fat then douse the flames lightly
with a fine water spray.
•Do not overload or use this barbeque to burn leaves, household
waste, or paper.
•Keep fire extinguisher within safe and accessible distance and
make sure those operating the barbeque are trained to use it.
•Keep away from flammable material and fluids such as petroleum,
alcohol, diesel fuel, kerosene and charcoal lighter fluid or vehicles
while in use. Do not use these materials to light or relight also.
•DO NOT store the barbeque until the fire is completely out and
surfaces are cold; also do not store the barbeque with ashes or
combustible materials inside.
5
ZCBBQ22TK-C

You will also need (not included):
PART DESCRIPTION QTY
1 Temperature gauge 1
2 Lid air vent assembly 1
3 Lid 1
4 Cooking grid 1
5 Charcoal grid 1
6 Warming rack 1
7 Bowl 1
8 Ash cup support 1
9 Ash cup 1
10 Side shelf 1
11 Bowl support 2
12 Left rear pole 1
13 Left front pole 1
14 Wheel 2
15 Side panel 2
16 Right rear pole 1
17 Right front pole 1
18 Storage shelf 1
19 Locking caster 2
20 Front panel 1
21 Front panel bar 1
22 Condiment shelf 1
23 Lid handle 1
24 Wheel cap 2
25 Hook 4
26 Axle assembly 1
27 Support frame 3
28 Waterproof cover 1
6
WHAT’S INCLUDED?
Here’s a list of all the parts
ZCBBQ22TK-C
PART IMAGE DESCRIPTION QTY
A M6X16 Bolt 24
B M6 Nut 8
C M10 Nut 2
D M5X12 Bolt 4
E M5 Nut 7
FΦ6 Washer 14
G M6 Wing nut 6
H M6X150 Bolt 1
I M6 Nut 2
J M6X12 Bolt 14
K M5X12 Bolt 2
LΦ5 Washer 2
M M5 Lock nut 4
ATTENTION: Check that all parts listed above are present prior to assembly
Phillips head screwdriver
Adjustable wrench
Wrench

7
WHAT’S INCLUDED?
Here’s a feature diagram
ZCBBQ22TK-C
1
2
3
4
23
7
6
9
27
810
11
11
12
14
15 14
13
17
16
18
19 19
20 21
22
24
24
25
26
5
28

BBQ ASSEMBLY
STEP 1 –Constructing the left legs
•Attach one of the side panels (15) to the left front pole
(13) and the left rear pole (12), using 4 each of the “A”
bolts.
8
ZCBBQ22TK-C
A4 PCS

BBQ ASSEMBLY
STEP 2 –Constructing the right legs
•Attach the other side panel (15) to the right front pole
(17) and the right rear pole (16), using 4 each of the “A”
bolts.
9
ZCBBQ22TK-C
A4 PCS
17
16
15

BBQ ASSEMBLY
STEP 3 –Attaching the storage shelf
•Attach the storage shelf (18) to the legs that were
assembled in steps 1 & 2, using 4 each of the “J” bolts.
•The right legs should now slot inside the spaces in the
left legs.
10
ZCBBQ22TK-C

BBQ ASSEMBLY
STEP 4 –Attaching the wheels
•Insert the axle rod (26) through the left front pole (13) and
the left rear pole (12).
•Attach the wheels (14) to ends of the axle rod (26), and
secure using 2 each of the “C” nuts, tightening with a wrench.
•Install the wheel caps (24) onto the wheels (14).
11
ZCBBQ22TK-C
26
C2 PCS
14
24
14
24

BBQ ASSEMBLY
STEP 5 –Securing the legs
•Secure the legs together using 2 each of the “A” bolts.
12
ZCBBQ22TK-C
A2 PCS

BBQ ASSEMBLY
STEP 6 –Attaching the front panel and casters
•Attach the front panel (20), to the left front pole (13) and
the right front pole (17), using 4 each of the “A” bolts
and “F” washers.
•Screw the two locking casters (19) clockwise into the
bottom of the right front pole (17) and the right rear
pole (16), and tighten with a wrench.
13
ZCBBQ22TK-C
F
F

BBQ ASSEMBLY
STEP 7 –Attaching the side shelf
•Attach the side shelf (10) to the right front pole (17) and
the right rear pole (16), using 6 each of the “A” bolts.
•NOTE: The side shelf (10) may become scratched when
assembling. Please take care.
14
ZCBBQ22TK-C
A6 PCS
16
17
10

BBQ ASSEMBLY
STEP 8 –Attaching the condiment shelf
•Attach the condiment shelf (22), to the front panel (20),
using 2 each of the “K” bolts, “L” washers, “E” nuts and
“M” lock nuts; tighten and secure with a wrench.
•NOTE: The front panel (20), may become scratched
when assembling. Please take care.
15
ZCBBQ22TK-C
K2 PCS
L
M
2 PCS
2 PCS
E2 PCS
20

BBQ ASSEMBLY
STEP 9 –Attaching the hooks
•Place the hooks (25) onto the front panel bar (21), and
then attach the front panel bar (21) onto the front panel
(20) using 2 each of the “F” washers and “B” nuts;
tighten and secure with a wrench.
16
ZCBBQ22TK-C
21
B2 PCS
F2 PCS
25
20

BBQ ASSEMBLY
STEP 10 –Attaching the bowl supports
•Attach the bowl supports (11) to the finished cart using
4 each of the “A” bolts.
17
ZCBBQ22TK-C
11
A4 PCS

BBQ ASSEMBLY
STEP 11 –Attaching the support frames
•Attach the support frames (27) to the bottom of the
bowl (7) using 6 each of the “B” nuts and “J” bolts;
tighten and secure with a wrench.
18
ZCBBQ22TK-C
7
B6 PCS
J6 PCS
27

BBQ ASSEMBLY
STEP 12 –Attaching the bowl
•Attach the bowl (7) to the bowl supports (11) using 4
each of the “J” bolts, “F” washers, and “G” wingnuts.
•NOTE: The “F” washers must be placed on the inside of
the bowl (7).
19
ZCBBQ22TK-C
F4 PCS
11
7
G
J
4 PCS
4 PCS

BBQ ASSEMBLY
STEP 13 –Attaching the ash cup support
•Attach the ash cup support (8) to the bottom of the bowl
(7) using 3 each of the “D” bolts and “E” nuts; tighten
and secure with a wrench.
20
ZCBBQ22TK-C
D3 PCS
E3 PCS
7
8