Zanussi ZCKTBBQ22-C Operator's manual

ZCKTBBQ22-C Kettle Barbeque
Manual & Safety Instructions
WARNING: PLEASE ENSURE YOU HAVE READ THROUGH THE
SAFETY AND OPERATING INSTRUCTIONS BEFORE USE.
PLEASE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE
For Customer Services & Spare Parts please call 0330 1230 597
Or visit us at zanussiheatingandcooling.uk
Please scan the QR code for step by step video
assembly instructions. Alternatively, you can visit:
zanussiheatingandcooling.uk. From here, please select
the product that you are looking to build and view the
‘How To’ video located at the bottom of the page.

Safety Instructions
3-5
Parts List & Feature Diagram
6-7
Pizza
Oven Assembly 8-16
Lighting
Your Barbeque 17
Food Safety
18
Cleaning And Care
19
Guarantee and Customer Services
20
Notes
21-23
2
ZCKTBBQ22-C
ZCKTBBQ22-C Kettle Barbeque

SAFETY INSTRUCTIONS
WARNING: IMPORTANT SAFETY INSTRUCTIONS
READ CAREFULLY AND KEEP FOR FUTURE REFERENCE
Before you start to build and use your barbeque, please read these
instructions thoroughly:
•Please dispose of all plastic bags carefully and keep them away from
children.
•Check all the parts provided against the list in this instruction manual to
make sure you have all of the parts listed. If not, contact your local store
who will be able to help you.
•Take a few moments to familiarize yourself with the contents and before
starting, check all holes are clear of any paint residue.
•When you are ready to start, make sure that you have plenty of space and
a clean dry area for assembly.
•Important - Whilst every care is taken in the manufacture of this product,
care must be taken during assembly in case sharp edges are present.
Please read and follow this advice when cooking on your barbeque:
•ALWAYS wash your hands before or after handling uncooked meat and
before eating.
•ALWAYS keep raw meat away from cooked meat and other foods.
•Before lighting your BBQ, ensure grill surfaces and tools are clean and
free of old food residues.
•DO NOT use the same utensils to handle cooked and uncooked foods.
•Ensure all meat is cooked thoroughly before eating.
•CAUTION - eating raw or under cooked meat can cause food poisoning
(e.g. bacteria strains such as E.coli).
•To reduce the risk of under cooked meat, cut it open to ensure it is
cooked all the way through internally before consuming.
•CAUTION - if meat has been cooked sufficiently the meat juices should
be clear in colour and there should be no traces of pink/red juices or meat
colouring.
•After cooking with your BBQ always clean the grill cooking surfaces and
utensils.
3
ZCKTBBQ22-C

Safety Warnings:
•WARNING: This barbecue will become very hot, do not move it during
operation.
•WARNING –Charcoal BBQ’s give off CARBON MONOXIDE when used,
which is poisonous and can kill. DO NOT use a BBQ indoors or either in a
tent, caravan or awning.
•WARNING - Do not use indoors! OUTDOOR USE ONLY. Do not use the
BBQ in a confined and/or habitable space e.g. houses, tents, caravans,
motor homes, boats. Danger of carbon monoxide poisoning fatality.
•DO NOT use this product as a furnace.
•Ensure that the product is positioned on a permanent, flat, level, heat
resistant, non-flammable surface always from flammable items, including
wooden fences or overhanging trees.
•Ensure the product has a minimum of 2 meters overhead clearance and
has a minimum of 2 m clearance from other surrounding items.
•WARNING! Do not use spirit or petrol for lighting or relighting! Use only
firelighters complying to EN 1860-3!
•NEVER leave a burning fire unattended.
•WARNING: Keep children and pets away. Children must not operate or
play near this barbeque.
•DO NOT cook before the charcoal has a coating of ash.
•WARNING: Failure to follow instructions could result in death, serious
bodily injury and/or property loss.
4
Carbon Monoxide
Poisoning Hazard
Do not use in
Motor Homes
Do Not Use
Indoors
Do Not Use in
Tents
Use in open
Spaces
ZCKTBBQ22-C

•The barbeque must be placed on a secure level base during use.
•The barbeque should be heated up for at least 30 minutes prior to
the first cooking on the barbeque.
•Ensure that the coals placed do not exceed the line on the inside of
the bowl, max 1.2 KG.
•The barbeque must never be left unattended during operation or
cleaning.
•DO NOT wear loose clothing, and ensure that long hair is tied back
when around the barbeque when it is hot or in use.
•Make sure that the barbeque is always placed on a firm, level and
fire retardant surface, and also placed far away from combustibles.
•The barbeque should be located in an open area with good
ventilation, away from trees and fences.
•DO NOT use the barbeque in high wind.
•While every effort has been made in the manufacture of your
barbeque to remove any sharp edge, you should handle all
components with care in order to avoid accidental injury.
•If the fire flares up due to dripping fat then douse the flames lightly
with a fine water spray.
•Do not overload or use this barbeque to burn leaves, household
waste, or paper.
•Keep fire extinguisher within safe and accessible distance and
make sure those operating the barbeque are trained to use it.
•Keep away from flammable material and fluids such as petroleum,
alcohol, diesel fuel, kerosene and charcoal lighter fluid or vehicles
while in use. Do not use these materials to light or relight also.
•DO NOT store the barbeque until the fire is completely out and
surfaces are cold; also do not store the barbeque with ashes or
combustible materials inside.
5
ZCKTBBQ22-C

You will also need (not included):
PART DESCRIPTION QTY
1 Lid handle 1
2 Heat resistant plate 1
3 Outer lid air vent 1
4 Inner lid air vent 1
5 Temperature gauge 1
6 Lid 1
7 Hook bracket 1
8 Cooking grid 1
9 Charcoal grid 1
10 Ash tray ventilation
bracket
1
11 Ash tray ventilation 1
12 Cooking grid support
brackets
2
13 Bowl 1
14 Bowl handle 1
15 Lid/accessory support
rack
1
16 Leg supports 3
17 Ash tray plate 1
18 Ash tray support 1
19 Ash tray support
ventilation handle
1
20 Ash tray 1
21 Front leg 1
22 Back legs 2
23 Wheels 2
24 Wheel caps 2
25 Shelf 1
26 Waterproof cover 1
6
WHAT’S INCLUDED?
Here’s a list of all the parts
PART IMAGE DESCRIPTION QTY
A M6X12 Bolt 11
BΦ6X16
Washer 12
C M6 Wing nut 12
D M5X12 Bolt 1
E M5 Nut 2
FΦ5X12
Washer 1
GΦ10 Wheel
washer 2
H M6 Nut 2
I M10 Nut 2
J M6X16 Bolt 2
ATTENTION: Check that all parts
listed on this page are present
prior to assembly
Phillips head screwdriver
Adjustable wrench
Wrench
ZCKTBBQ22-C

7
WHAT’S INCLUDED?
Here’s a feature diagram
1
23
4
23
7
6
9
8
10
11 12
14
15
13
17
16
18
19
20
21
22
24 25
5
ZCKTBBQ22-C
26

BBQ ASSEMBLY
STEP 1 –Constructing the lid
•Align the gap with a groove on the outer lid air vent (3) with the
widest gap on the inner lid air vent (4); then align those with the
groove with the widest gap on the lid (6).
•Attach the both lid air vents to the lid (6) using 1 “D” bolt, 1 “F”
washer, and 2 “E” nuts; tighten and secure with a wrench.
•Attach the temperature gauge (5) to the lid (6) by placing the
temperature gauge (5) on the outside of the lid (6), and securing
with the supplied nut; tighten and secure with a wrench.
•Ensure that dial is correctly aligned before securing.
•Align the holes in the lid handle (1) and the holes in the heat
resistant plate (2), with the holes in the lid (6), and the hook
bracket (7) inside the lid; secure to the lid using 2 each of the “J”
bolts and “B” washers, as shown in the diagram below.
8
ZCKTBBQ22-C
5
2
4
3
6
7
1
JJ
D
F
E
BBF1 PCS
J2 PCS
D1 PCS
B2 PCS
E
E2 PCS

BBQ ASSEMBLY
STEP 2 –Assembling the leg supports
•Attach the 3 leg supports (16) to the bowl (13), using 6 each of
the “A” bolts, “B” washers, and “C” wing nuts; tighten and secure
with a wrench.
•NOTE: The leg supports (16) must be placed with the raised
section facing towards the middle of the bowl (13), as shown in
the diagram below.
•NOTE: The “B” washers and “C” wing nuts must be placed on the
inside of the bowl (13).
9
ZCKTBBQ22-C
CB
C
B
B
CA
A
A
13
16
B6 PCS
C6 PCS
A6 PCS

BBQ ASSEMBLY
STEP 3 –Installing the ash tray ventilation
•Insert the ash tray ventilation support bracket (10) into the ash
tray ventilation (11) as shown in the diagram below.
•Then insert the assembled ventilation into the bowl (13), aligning
the ash tray ventilation support bracket (10) with the spaces in
the bowl (13).
•Then place the ash tray plate (17) onto the prongs of the ash tray
ventilation support bracket (10) on the outside of the bowl (13).
•Secure together using 1 “A” bolt placed on the outside of the
bowl (13), and 1”C” wing nut placed on the inside.
10
ZCKTBBQ22-C
C1 PCS
A1 PCS
A
C
13
11
10
17

BBQ ASSEMBLY
STEP 4 –Attaching the ash tray support
•Attach the ash tray support (18) to the leg supports (16) by
hooking the latches on the ash tray support (18) into the spaces
provided on leg supports (16), as shown in the diagram below.
11
ZCKTBBQ22-C
18
13
16

13
19 C
C
H
H
20
18
10
BBQ ASSEMBLY
STEP 5 –Attaching the ash tray
•Insert the ash tray support ventilation handle (19) through the
space shown below in the ash tray support (18).
•Place the handle through the first hole in the ash tray ventilation
support bracket (10), and attach 2 “H” nuts. Then place the handle
through the second hole in the ash tray ventilation support
bracket (10), and attach 1 “C” wing nut to the end of the handle, as
shown in the diagram below. Tighten and secure with a wrench.
•Now attach the ash tray (20) to the ash tray support (18), by
sliding the handle of the ash tray (20) into the gap shown below.
12
ZCKTBBQ22-C
C1 PCS
H2 PCS

12
CC
B
B
A
A
12
14
BBQ ASSEMBLY
STEP 6 –Assembling the bowl
•Attach the cooking grid support bracket (12), to the bowl (13) on
one side using 2 “A” bolts, 2 “B” washers, and 2 “C” wing nuts, as
shown in the diagram below; tighten and secure with a wrench.
•On the other side of the bowl (13), attach the bowl handle (14)
along with the other cooking grid support bracket (12), to the
bowl (13) as shown in the diagram below, using 2 “A” bolts, 2 “B”
washers, and 2 “C” wing nuts; tighten and secure with a wrench.
13
ZCKTBBQ22-C
B4 PCS
C4 PCS
A4 PCS
13

•Remove the bolts and washers already installed in the front leg
(21) and the back legs (22) using a Phillips head screwdriver.
•Ensuring to align the front leg (21) with the bowl handle (14),
attach the front leg (21) to the bowl (13), by placing the top of the
leg through the leg support (16). Inside the bowl (13), align the
provided washer over the hole, and screw the provided bolt back
into the leg using a Phillips head screwdriver until it is secure.
•Follow the same process for the back legs (22).
•NOTE: The legs have holes at the bottom in order to attach the
shelf; these must be aligned in the positions shown in the diagram
below when attaching the legs to the bowl.
•Hook the bar at the front of the shelf (25) into the front leg (21),as
shown in the diagram below. Then hook the other 2 ends of the
shelf (25) into the holes in the back legs (22).
•On the outside of one back leg (22), place 1 “G” washer, followed
by 1 wheel (23). Then attach 1 “I” nut; tighten and secure with a
wrench. Then attach 1 wheel cap (24). Repeat this process for the
other back leg (22).
BBQ ASSEMBLY
STEP 7 –Assembling the base
14
ZCKTBBQ22-C
G2 PCS
I2 PCS
22
21
I
I
G
G
23
24
23
24
25
13 16

BBQ ASSEMBLY
STEP 8 –Putting the BBQ together
•Place the charcoal grid (9) inside the bowl (13), followed by the
cooking grid (8).
•Then install the lid/accessory support rack (15) by hooking it
onto the side of the bowl (13).
•This can be used to rest the lid, or any accessories you use whilst
you are cooking on the BBQ.
•Place the lid on to the BBQ.
15
ZCKTBBQ22-C
8
9
15
13
6

BBQ ASSEMBLY
STEP 9 –Assembly complete
•Your BBQ is now completely assembled.
16
ZCKTBBQ22-C

17
WARNING! Do not use spirit or petrol for lighting or re-
lighting. Use only firelighters complying to EN 1860-3.
1. Use the ash tray support ventilation handle (19) to
ensure the ash tray ventilation (11) is closed.
2. Remove the cooking grid (8) and place a small quantity of
charcoal onto the charcoal grid (9). Light in accordance
with the instructions on the charcoal pack.
3. When the charcoal becomes red hot, add more charcoal
for cooking. The maximum fill level for charcoal is
approx. 1.2 KG.
4. Wait approximately 15 minutes before placing the
cooking grid on to start cooking. Do not cook before the
charcoal has a coating of ash.
5. To extinguish, wait for the charcoal to stop burning and
for it to completely cool.
WARNING: When using your barbecue for the first time,
allow the charcoal to remain red hot for an additional 15
minutes before cooking.
WARNING: Accessible parts will be hot –avoid touching the
BBQ while hot, however if it is necessary, make sure to wear
oven gloves when touching the barbecue.
WARNING: Do not extinguish with water as this may damage
the barbecue.
LIGHTING & EXTINGUISHING
Your Barbeque
ZCKTBBQ22-C

•Thoroughly defrost frozen meat and poultry in the
refrigerator before cooking. Keep raw meat and poultry
separate from cooked foods.
•Always wash hands after handling raw meat and
poultry, before handling any ready to eat foods.
•Wipe and disinfect surfaces that have been in contact
with raw meat and poultry.
•When barbecuing meat and poultry, make sure the
barbecue is extremely hot. Place the larger, thicker
portions furthest away from the most intense heat to
ensure thorough cooking without burning and turn
regularly.
•Use separate utensils for handling raw meat/poultry
and cooked food on the barbecue, or wash them
thoroughly between uses.
•To check whether meat, particularly poultry, is cooked,
pierce the flesh with a skewer or fork; the juices should
run clear. Ensure the product is piping hot throughout.
18
FOOD SAFETY
ZCKTBBQ22-C

Removing the Ash and Grease
•Allow the barbecue and ash to become completely cold
before emptying.
•Use the ash tray support ventilation handle (19) to open
the ash tray ventilation (11) and release the ash into the
ash tray (20).
•Detach the ash tray (20) and safely dispose of the
remaining ash and grease in a fire proof container, or
dampen with water to ensure the ash is entirely cold
before disposing in a suitable container.
•Remove the cooking grid (8) and the charcoal grid (9)
from the bowl (13) and safely dispose of the remaining
charcoal and cold ash in the same way as above.
Care and Maintenance
•Empty the ash from the barbecue and clean after each use.
•The cooking grid (8) and charcoal grid (9) can be cleaned
using a dishcloth, warm water and a commercial
detergent. Avoid using abrasive cleaners, and wire wool
and brushes as these may scratch the surface.
•When not in use this barbecue should be stored in a dry
location or under the provided waterproof cover.
19
CLEANING AND CARE
WARNING: Ensure the appliance is cold before cleaning.
WARNING: Charcoal may still be warm and so heat
resistant gloves should be worn when disposing of ash.
ZCKTBBQ22-C

This product is guaranteed for 12 months from the date of the
original purchase. If any defect arises due to faulty materials or
workmanship, the faulty product must be returned to the place of
purchase.
Refund or replacement is at the discretion of the retailer.
The following conditions apply:
•The product must be returned to the retailer with the original
proof of purchase.
•The product must be installed and used in accordance with
the instructions contained in this instruction guide and any
other instructions for use which are supplied.
•It must be used for domestic purposes only and for its
intended use.
•This guarantee does not cover wear and tear, damage,
misuse or consumable parts.
This does not affect your statutory rights.
For Customer Services & Spare Parts please call: 0330 1230 597
Or visit us at zanussiheatingandcooling.uk
20
GUARANTEE AND CUSTOMER SERVICES
ZCKTBBQ22-C