Zato Cayman fce ii series Guide

EN www.zatoshredder.com

RECYCLING

DEMOLITION

SAFETY, OPERATION AND

MAINTENANCE MANUAL

CAYMAN

DEMOLITION SHEAR FCE II SERIES

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CONTENTS

1 Identiﬁcation data��7

1�1 Identiﬁcation data of the Manufacturer��7

1�2 Attachment identiﬁcation data ��7

1�3 Document identiﬁcation data��8

2 General information��9

2�1 List of supplied documentation ��9

2�2 Intellectual property rights��9

2�3 Purpose of the Manual��9

2�4 Using the manual��10

2�5 Consulting the manual ��10

2�5�1 Graphical conventions��10

2�5�2 Using the symbols��11

2�5�3 Deﬁnitions and glossary ��12

2�5�3�1 Speciﬁc deﬁnitions and glossary��13

2�5�3�2 Unit of measure ��15

2�6 Updating the Manual��15

2�7 Recipients of the manual and tasks��16

2�8 General warnings ��16

2�8�1 Customer's responsibilities ��16

2�8�2 Requesting Technical Assistance��17

2�8�3 Requesting Spare Parts��17

2�8�4 Requesting Structural Modiﬁcations��17

2�8�5 Warranty and forfeiture conditions��18

3 General safety regulations ��20

3�1 General regulations - Personnel training��20

3�2 General regulations - Safety of workplaces ��20

3�3 General regulations - Work area ��21

3�4 General regulations - Responsibilities��21

3�5 General regulations - Prohibitions ��22

3�6 Emergency regulations in case of ﬁre ��22

3�7 Standards for lubricant use ��23

4 Description of the product ��24

4�1 General description ��24

4�2 Main components ��25

4�2�1 Rotating head��26

4�2�2 Shears ��27

4�3 Equipment ��28

4�4 General operating principles��29

4�5 Intended use ��29

4�5�1 Number of workers��29

4�5�2 Operating limits ��29

4�6 Improper use��30

4�7 Speciﬁcations ��30

4�7�1 Hydraulic features��30

4�7�2 Overall dimensions ��31

4�7�3 Weights ��32

4�7�4 Machine features��32

4�8 Noise emission ��33

4�9 Other emission ��33

4�10 Consumables ��33

4�11 Production and elimination of waste materials ��33

4�12 Environmental conditions required for operation��34

4�13 Environmental conditions required for storage ��34

4�14 Description of residual risks��34

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4�15 Protection systems ��36

4�16 Information and warnings applied��37

5 Instructions for phases prior to use ��39

5�1 Transportation, handling and positioning��39

5�1�1 Indications for transportation��39

5�1�2 Precautions to be taken upon reception of the attachment��39

5�1�3 Handling and positioning instructions��39

5�2 Unpacking and disposing of packaging materials��42

5�3 Assembly��42

5�4 Installation��43

5�4�1 Mechanically connecting the attachment to the machine ��43

5�4�2 Hydraulically connecting the attachment to the machine��48

5�4�2�1 Hydraulic connection by means of ﬂow regulation blocks��48

5�4�2�2 Hydraulic connection by means of quick-release hydraulic manifolds ��51

5�5 Preparation for commissioning��51

5�5�1 Preliminary lubrication��51

5�5�2 Testing��51

5�6 First start-up ��52

5�7 Downtime��53

5�7�1 Instructions for downtime��53

5�7�2 Storage during downtime��55

5�7�3 Restarting after downtime��55

6 Operating instructions ��56

6�1 Safety measures to be implemented for use��56

6�2 Using the attachment��56

6�2�1 Preliminary checks��57

6�2�2 Work cycle ��57

6�2�3 End of work shift��58

7 Maintenance instructions��59

7�1 Safety measures to be implemented for maintenance��59

7�1�1 Maintenance status��59

7�2 Maintenance classiﬁcation��60

7�2�1 Cleaning ��60

7�2�2 Preventive maintenance��61

7�2�2�1 General attachment checks��61

7�2�2�2 Hydraulic cylinder checks��62

7�2�2�3 Swivel hydraulic coupling checks ��62

7�2�2�4 Clutch checks ��62

7�2�2�5 Checks on the shears ��64

7�2�2�6 Greasing the attachment ��68

7�2�2�7 Hydraulic motor maintenance��69

7�2�2�8 Check to ensure the slewing ring bolts are tightened correctly ��69

7�2�2�9 Slewing ring bolts replacement ��69

7�2�2�10 Speed valve checks��69

7�2�2�11 How to make sure the blade screws and bolts are tightened properly��70

7�2�3 Corrective maintenance ��71

7�2�3�1 Adjusting the clutch��72

7�2�3�2 Rotating the main blades ��73

7�2�3�3 Replacing the main blades ��74

7�2�3�4 Adjusting the main blades on the jaw ��76

7�2�3�5 Rotating the razor blade��77

7�2�3�6 Replacing the razor blade ��79

7�2�3�7 Rotating the guide blades ��80

7�2�3�8 Replacing the guide blades��82

7�2�3�9 Adjusting the guide blades��83

7�2�3�10 Replacing the upper jaws ��84

7�2�4 Special maintenance��85

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7�3 Summarised table of maintenance frequency ��86

7�4 Troubleshooting ��88

8 Instructions for demolition and disposal��91

9 Index of ﬁgures ��92

10 Index of tables��93

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1 IDENTIFICATION DATA

1.1 IDENTIFICATION DATA OF THE MANUFACTURER

ZATO S.r.l.

Via Campi Grandi, 23

25080 Prevalle (BS) - Italy

Tel�: +39 030 6461800

Fax: +39 030 6801897

Web: www�zato�it

E-mail: info@zato�it

VAT/Tax Code: 02539520987

1.2 ATTACHMENT IDENTIFICATION DATA

The identiﬁcation plate (Fig. 1 on page 7) of the attachment is glued on the attachment itself and is made

of aluminium� The information is stamped onto it�

2

1

3

4

5

6

7

Fig. 1 Attachment identiﬁcation plate

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Reference Information Data

1Manufacturer Logo /

2Manufacturer Contact Information /

3CE Marking /

4Product type DEMOLITION SHEAR

5Model CAYMAN

6Serial number

7Year of manufacture

Tab. 1 Attachment identiﬁcation plate

Do not remove the identiﬁcation plate and/or replace it with other plates�

Should the identiﬁcation plate be accidentally damaged, detached, or should the

manufacturer’s seal simply come oﬀ, the customer must inform the manufacturer.

The components that make up the attachment are built in compliance with the accident prevention standards

in force�

Customers must ask competent bodies for any “legal accident prevention approval certiﬁcations,” at their

own expense�

1.3 DOCUMENT IDENTIFICATION DATA

Type of document User instructions or, equivalently, Installation, Ope-

rating and Maintenance Manual

Supplied with the attachment DEMOLITION SHEAR

Model CAYMAN

Edition 09/05/2017

Version 01

Revision 00

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2 GENERAL INFORMATION

2.1 LIST OF SUPPLIED DOCUMENTATION

The following documents are provided together with this Manual:

∂ EC declaration of incorporation;

∂ hydraulic motor manual;

∂ hydraulic diagram;

∂ spare parts catalogue�

After the attachment is installed at the customer’s premises, the following documents are provided in hard

copy:

∂ notiﬁcation of document delivery, once this Manual and the documents accompanying the Manual itself

are handed over;

∂ test report, if test results are positive,

and they are to be considered an essential part of the documents accompanying the Manual�

2.2 INTELLECTUAL PROPERTY RIGHTS

All the information, drawings, diagrams and whatever else is contained in this Manual and the accompanying

documentation are conﬁdential�

No part of such information can be reproduced or communicated to third parties without prior authorisation

from the Manufacturer, who is its exclusive owner�

The only person authorised to use these documents is the Customer to whom the Manual is supplied as an

essential part of the attachment, for the sole purpose of properly carrying out all the operations relative to the

various life cycle phases of the attachment itself�

2.3 PURPOSE OF THE MANUAL

This Manual is an essential part of the attachment and is intended for anyone operating the latter or interacting

with its users�

This Manual aims to provide all the necessary information to:

∂ quickly identify all the parts making up the attachment;

∂ deﬁne the tasks, duties and operating limits of the various users;

∂ execute all the intended operations correctly prior to using, servicing, and scrapping the attachment;

∂ guarantee the health and safety of the personnel who operate on the attachment in various capacities;

∂ make sure that the attachment works eﬃciently�

The Manufacturer is considered relieved from all civil or criminal liability resulting from failure to comply with

the instructions contained in this Manual�

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2.4 USING THE MANUAL

This Manual must be thoroughly read in its entirety before carrying out any operations on the attachment�

When in doubt regarding the proper interpretation of the instructions provided in this Manual, contact the

Manufacturer for all the necessary explanations�

This Manual must be kept with care throughout the attachment life span and must always accompany it when

transferred, for any reason, to other users�

This Manual must be kept near the attachment in a place that is easily accessible and known to all users; it

must be handled with care so as not to damage it, no pages must be removed and its contents must not be

modiﬁed in any way�

This Manual must be kept in a weatherproof place and protected from heat, humidity and corrosive agents�

2.5 CONSULTING THE MANUAL

The information in the Manual is organised in:

∂ chapters

∂ sub-chapters

∂ paragraphs

∂ sub-paragraphs

and can be traced easily by consulting the Table of Contents at the beginning of the Manual�

2.5.1 Graphical conventions

The text in bold indicates important information�

Chapters are numbered progressively starting from 1�

The numbering of sub-chapters is structured as follows:

<chapter number><�><sub-chapter number> (example 1�1 or 2�10)�

The numbering of the paragraphs is structured as follows:

<chapter number><�><sub-chapter number><�><paragraph number> (example: 1�1�1 or 2�2�10)�

The numbering of sub-paragraphs is structured as follows:

(example: 1�1�1�1 or 2�2�2�10)�

The ﬁgures are numbered progressively starting from 1�

References to ﬁgures are indicated using the number that identiﬁes a ﬁgure in bold (E�g� Fig. 1) and if need be,

a letter or a number or both that identify the component described in the ﬁgure� The identiﬁcation references

of the ﬁgure and of the component can also be used at the same time (E�g� A - Fig. 1 or 1 - Fig. 1 or A1 - Fig.

1or 1A - Fig. 1)�

The tables are numbered progressively starting from 1�

The references to the tables are indicated using the number that identiﬁes the ﬁgure in bold (E�g� Tab. 1)�

For the sake of clarity, some ﬁgures show incomplete layouts, parts of the attachment without protection

systems and/or with guards removed� However, the ﬁgures have general validity�

The attachment must always be used with the mechanical and electrical protection systems mounted and

properly working�

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2.5.2 Using the symbols

The following graphic symbols have been used in this Manual to attract the attention of users so that the

attachment is used correctly and safely:

The symbol is used to indicate hazardous situations for people, or that may damage the

attachment or aﬀect its eﬃciency�

The symbol is used to indicate prohibited operations�

The symbol is used to call the attention to especially important information�

The graphic symbols listed below are also used in this Manual to indicate the Personal Protective Equipment

(PPE) that is to be used during the various operations�

The symbol of each device will be indicated whenever a particular operation described in this Manual requires

its use�

It is mandatory to wear protective gloves when performing the relevant operations�

It is mandatory to wear protective boots when performing the relevant operations�

It is mandatory to wear protective clothing when performing the relevant operations�

It is mandatory to wear protective earmuﬀs when performing the relevant operations�

It is mandatory to wear protective goggles when performing the relevant operations�

It is mandatory to wear a protective mask when performing the relevant operations�

It is mandatory to wear a protective full-face mask (shield) when performing the relevant

operations�

It is mandatory to wear a protective helmet when performing the relevant operations�

It is mandatory to use fall arrest devices (harness) when performing relevant operations�

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2.5.3 Deﬁnitions and glossary

WORKER

Customer or Manufacturer personnel who are authorised to operate the attachment in various capacities�

WORK AREA

Area near the attachment to which the Worker has free access�

Access to this area, on the other hand, is prohibited to all people not authorised to operate on the attachment�

MAINTENANCE

Combination of periodic scheduled operations with the purpose of maintaining the excavator operational in

all its aspects as a result of the wear inherent to use�

EXPOSED PERSON

Any person who is completely or partly in a danger zone�

PICTOGRAM

Graphic illustration printed on stickers regarding hazards or rules�

PROTECTION SYSTEMS

Components of the attachment used to protect people from risks related to attachment operation� Any failure

or malfunction of these components can jeopardise the health and safety of people�

Protection systems include:

∂ ﬁxed guards;

∂ mobile guards;

∂ active or passive safety devices�

PROTECTION SYSTEMS: FIXED GUARDS (CASING)

Components of the attachment used speciﬁcally to provide protection by means of a physical barrier and kept

in place permanently or by means of ﬁxing elements which can only be removed with adequate tools�

PROTECTION SYSTEMS: MOBILE GUARDS

Components of the attachment used speciﬁcally to ensure protection by means of a physical barrier and

usually connected mechanically to the ﬁxed structure of the attachment through constraints which give a

certain degree of freedom (usually hinges or runners) to allow for their being opened without the use of tools�

PROTECTION SYSTEMS: ACTIVE SAFETY DEVICES

Components of the attachment used to provide protection without requiring workers to intervene (e�g� safety

micro switches, pressure valves, etc�)�

PROTECTION SYSTEMS: PASSIVE SAFETY DEVICES

Components used to provide protection and ensure an active, informed intervention of the workers (e�g�

emergency stop button)�

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RESIDUAL RISK

Danger that has not been possible to eliminate or reduce suﬃciently through the design or protection

techniques�

IMPROPER USE

Use of the machine in a way other than that indicated in the user instructions, but which can derive from

easily foreseeable human behaviour� The Manual speciﬁes certain foreseeable improper behaviour�

INTENDED USE

Using the machine in compliance with the information provided in the user instructions�

DANGER ZONE

Any area inside and/or near the attachment, where the presence of a person is a risk to his/her health and

safety�

CONTROL AREA

Area in which the Operator can control the attachment cyclical functions, using the speciﬁc control panels�

2.5.3.1 Speciﬁc deﬁnitions and glossary

STOP

An operation done voluntarily by the Operator to interrupt a process that is underway�

ATTACHMENT

Mechanical element that works only paired with an excavator that supplies the driving force�

UPPER JAW

Mobile part that is driven by the cylinder and carries out the work of the attachment�

BYPASS

Bypassing an obstacle; in this Manual, it is intended as hydraulic oil seeping through the chamber gaskets�

CYLINDER

Hydraulic jack that exerts cutting/crushing force�

JAW

Stationary part used to grip the scrap to be reduced�

GUIDE BLADE

Hardened steel plate that establishes the width of the cutting inlet�

MAIN BLADE

Hardened, tempered steel plate equipped with cutting proﬁles, installed on the frame and upper jaw of the

shears� It can turn and is interchangeable with the others�

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RAZOR BLADE

Hardened steel plate opposite the upper jaw that establishes the gap of the cutting inlet�

MACHINE

Excavator on which the attachment is installed�

DRIVE SURFACE

Contact surface between the clutch spring pad and the upper jaw of the attachment�

THREADED TIP BLADE

End installed on the upper jaw, equipped with a cutting proﬁle and threaded holes�

SPOT-FACED TIP BLADE

End installed on the upper jaw, equipped with a cutting proﬁle and housings for cylindrical screws�

LINKAGE CONNECTION

Flange equipped with perforated plates that connect the excavator arm to the attachment�

SHIM

Steel plate to position between the housing and the blade to adjust its position�

WEAR

This is intended as a state of the component that compromises its operation: in the case of blades, it is when

the edge is completely rounded, while for the teeth of the pulveriser, it is when the point that penetrates the

concrete material is obviously reduced�

SPEED VALVE

Device that distributes oil ﬂows within the cylinder to even out the opening and closing speed, directing the

ﬂow coming out of the smaller chamber towards the bigger one�

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2.5.3.2 Unit of measure

Unit of measure Description

m Metre

cm Centimetre

mm Millimetre

g Gram

kg Kilogram

t Tonne

N Newton

l Litre

A Ampere

V Volt

kV Kilovolt

W Watt

kW Kilowatt

Hz Hertz

kHz Kilohertz

rpm Revolutions per minute

°C Degrees centigrade

° Angular degrees

% Percentage

Bar Pressure

min Minute

h Hour

Tab. 2 Unit of measure

2.6 UPDATING THE MANUAL

Following changes in the attachment construction, should the Manual require updating, the Manufacturer will

strive to provide the Customer with:

∂ a revision of the Manual that will, for all intents and purposes, replace the previous one, if said construction

changes result in a signiﬁcant change to attachment components and/or operation;

∂ a Manual revision annex to integrate into the accompanying documents, if said construction changes

result in a non-signiﬁcant change to attachment components and/or operation�

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2.7 RECIPIENTS OF THE MANUAL AND TASKS

This Manual is intended for the following professional ﬁgures:

MANAGER

Personnel of the Customer, in charge of making sure that all the intended attachment operations

are carried out correctly, in compliance with the instructions provided in this Manual and the

machine manual, as well as with general safety regulations� For a detailed description of the

responsibilities, refer to “3.4 General regulations - Responsibilities” on page 21�

OPERATOR

Personnel of the Customer, who performs tasks regarding normal machine and attachment use

according to the instructions provided in “3.4 General regulations - Responsibilities” on page

21 and in the machine manual�

QUALIFIED TECHNICIAN

Personnel made available by the Customer, having the technical-professional requisites to

perform specialist operations in the various phases of the machine and attachment life cycle,

in compliance with the instructions in this Manual and in the machine manual, as well as with

general safety regulations� The specialisation required will be indicated for each operation�

MANUFACTURER'S TECHNICIAN

Personnel employed or authorised by the Manufacturer, having the technical-professional

requisites to perform specialist operations which require in-depth knowledge of the attachment

and how it operates�

2.8 GENERAL WARNINGS

2.8.1 Customer's responsibilities

Unless speciﬁc contractual conditions are implemented, the Customer must:

∂ adequately train their personnel who will be required to operate on the attachment for various reasons

as indicated in “3.1 General regulations - Personnel training” on page 20;

∂ verify that the consignment matches the order speciﬁcations upon delivery;

∂ provide an appropriate hydraulic system on the machine, compatible with the hydraulic features of the

attachment reported in “4.7.1 Hydraulic features” on page 30;

∂ provide adequate attachment lifting and handling equipment;

∂ check consistency between machine dimensions (barycentre position, stabilising moment) and

attachment dimensions reported in “4.7 Speciﬁcations” on page 30�

∂ provide carbon dioxide and powder ﬁre extinguishers near the work area;

∂ set up an "out-of-service" sign during maintenance and attachment downtime, which indicates that the

attachment is not running and forbids unauthorised people from using the attachment;

∂ guarantee the availability of the tools, consumables and lubricants required to correctly carry out all the

activities speciﬁed in this Manual;

∂ organise the disposal of the packaging material in compliance with the regulations in force in the Country

where the attachment is installed and used;

∂ forbid access to people not involved with the work and operations of the various phases of the attachment

life cycle;

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The Manufacturer will be relieved from all civil or criminal liability resulting from failure to comply with the

general safety regulations in force in the Country where the attachment is installed and used�

2.8.2 Requesting Technical Assistance

The Technical Assistance Service of the Manufacturer is available for the Customer for:

∂ clariﬁcations and information;

∂ intervention at the Customer's premises and specialised technicians being dispatched;

∂ spare parts being sent;

∂ copies of this Manual being sent�

To request technical assistance, the Customer must contact the Manufacturer directly by referring to “1.1

Identiﬁcation data of the Manufacturer” on page 7�

To allow the Manufacturer to identify the attachment, the following must be provided:

∂ product type;

∂ model;

∂ serial number�

2.8.3 Requesting Spare Parts

The Customer must always use original spare parts supplied by the Manufacturer�

The request is to be forwarded to the Manufacturer as described in “2.8.2 Requesting Technical Assistance”

on page 17�

The Manufacturer will not be held liable for any damage caused to people, property or any other accidents as

a result of any spare parts not being supplied by the Manufacturer of the attachment�

Parts to be replaced must be disassembled and assembled according to the instructions provided by the

Manufacturer�

2.8.4 Requesting Structural Modiﬁcations

It is strictly forbidden to modify the attachment without written authorisation from the

Manufacturer�

Customers must contact the Manufacturer directly in writing to request modiﬁcations they wish to make on

the attachment for any reason whatsoever, citing the model and serial number of the attachment and the

reasons for the modiﬁcations�

The changes must be authorised in writing by the Manufacturer and if approved, only carried out by personnel

assigned or authorised by the Manufacturer�

Unauthorised tampering with the attachment or part of it relieves the Manufacturer from any civil or criminal

liability and renders the warranty null and void�

The Manufacturer reserves the right to modify any attachment feature without notice and without having to

implement these changes on attachments that have already been sold and installed�

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2.8.5 Warranty and forfeiture conditions

The Manufacturer guarantees its attachments and its components to be free of manufacturing or material

defects for 12 months of operation from the date the testing was accepted and, in any case, no more than 30

days after attachment delivery, unless otherwise agreed upon with the Manufacturer�

The Manufacturer guarantees components designed and manufactured by other suppliers in accordance

with the terms and conditions provided by the said suppliers to the Manufacturer� The warranty on these

components is automatically valid once the Customer accepts the warranty terms and conditions of the

attachment�

The warranty shall not cover any tools and other consumables provided by the Manufacturer together with

the attachment, all components subject to wear and tear (such as ﬁlters, gaskets, nozzles, lubricants, etc�),

or any aesthetic parts�

If the attachment is assembled, secured and/or installed by the Customer without prior written authorisation

from the Manufacturer, the latter disclaims all liability for damage caused to property, people or the attachment

itself�

Manufacturing and material defects must be reported to the Manufacturer no later than eight (8) days after

being noted, via email or fax�

The warranty is speciﬁcally recognised after a discretionary and incontestable assessment by the Manufacturer

and is limited to repairing or replacing the merchandise under the Manufacturer’s unquestionable discretion�

The Customer has no right to reimbursement for damages and/or an extension of the established warranty

duration and/or suspension of payments due and/or termination of the contract in question in the event of

malfunction, that is, defective operation of the merchandise under contract, whatever the cause, extent,

and duration may be, likewise should the Manufacturer be late in supplying the spare parts, that is, repair

operations� The spare parts replaced under warranty during machine repair remain the property of the

Manufacturer�

In any case, any expenses incurred for shipping/transporting parts and/or for the Manufacturer's personnel

to travel to the Customer's premises shall be borne by the Customer�

The components replaced during the warranty period will be returned to the Manufacturer� The replaced parts

will remain the property of the Manufacturer�

Replaced components or the attachment itself must be returned EXW (ex works), even while under warranty,

in accordance with the international regulations based on Incoterms in force�

Should any replacements or repairs be carried out under warranty, these shall be covered by a new twelve

(12) month warranty starting from their date of completion, or for the duration agreed upon when placing the

order� This will not entail a warranty renewal of parts that have not been replaced or repaired�

Should abnormalities, malfunctions and/or any presumably dangerous situations not described in this Manual

arise, the Customer must immediately contact the Manufacturer�

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The warranty is only valid if the attachment has been used in full compliance with the provisions

and instructions contained in this Manual� As such, the warranty is valid:

- if the attachment is used to cut / demolish permitted materials;

- if the limits of use regarding the machine arm loading capacity and its stabilising mass are

followed;

- if routine maintenance operations are carried out with the indicated frequency and methods,

using original spare parts and entrusting the work to qualiﬁed personnel;

- if special maintenance operations are carried out promptly when needed;

- if proper lighting is provided for night work or in closed environments�

The warranty is not valid:

- for any modiﬁcations, replacements, repairs not described in the Manual or tampering by the

Customer or third parties;

- if the safety devices are tampered with or removed except when speciﬁcally speciﬁed;

- if accessories not supplied or tested by the Manufacturer are installed on the attachment;

- if the operating limits stipulated in “4.5.2 Operating limits” on page 29 are not complied

with;

- if the attachment is installed by the Customer or third parties without following the installation

procedures described in this Manual;

- for any damage due to exceptional events (lightning, ﬂoods, earthquakes, etc�)�

Any damages to the machine are excluded from the warranty�

Damages

The Manufacturer is directly liable for damages caused exclusively by issues deriving from its own design�

No compensation is foreseen for alleged damages due to lost production as a result of the system being

stopped while waiting for repairs, regardless of these being under warranty or against payment�

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3 GENERAL SAFETY REGULATIONS

3.1 GENERAL REGULATIONS - PERSONNEL TRAINING

The Customer is responsible for providing their personnel with the necessary training in the following areas:

∂ health and safety risks related to the activities carried out within one's company;

∂ measures taken and devices used to prevent accidents and protect the health and safety of the workers;

∂ speciﬁc risks that workers are exposed to related to tasks carried out, safety regulations and relevant

company provisions;

∂ general accident prevention regulations stipulated by European Directives (89/391/EEC) and by

regulations in force in the Country where the attachment is installed and used;

∂ procedures regarding ﬁrst aid, use of ﬁre ﬁghting equipment and worker evacuation�

The Customer is responsible for having their personnel attend speciﬁc training on attachment use provided

by the Manufacturer prior to using the attachment�

The Customer is responsible for providing their personnel with the necessary instructions on the content of

this Manual�

The Customer is responsible for identifying people within the company who should be trained, considering the

following minimum requirements:

∂ suﬃcient general and technical knowledge to understand the relevant contents of the Manual;

∂ capability of understanding the symbols, pictograms, drawings, diagrams and video messages;

∂ knowledge of the main hygienic and accident-prevention regulations;

∂ knowledge of the behavioural regulations in case of emergency�

The Customer is responsible for verifying that the level of learning reached is suitable for the task assigned�

The Customer is responsible for verifying that the instructions contained in this Manual become standard

procedures for all operations performed on the attachment�

Personnel training must be updated according to new risks arising related to variations in the conﬁguration

and use of the attachment�

3.2 GENERAL REGULATIONS - SAFETY OF WORKPLACES

All European Directives (89/391/EEC, 89/656/EEC, 89/686/EEC) must be applied in the workplace together

with the regulations in force in the Country where the attachment is installed and used, which set forth

protective measures for the health and safety of workers and for environmental protection, such as:

∂ hygienic measures;

∂ collective protection measures;

∂ measures to use Personal Protective Equipment (PPE);

∂ measures required in the emergency plan in case of ﬁrst aid, ﬁre, earthquake and evacuation of workers

in case of other types of danger;

∂ measures to use warning and safety signs;

∂ waste disposal measures�

Together with these measures to protect the health and safety of the workers and protect the environment,

the requirements and guidelines stipulated in this Manual must be applied�

Zato CAYMAN FCE II Series Guide

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