Genesis nG1 User manual

G1
Hydro-Pneumatic Power Tool
Genesis®
Instruction Manual
Original Instruction
1

3
Safety Instructions 4
Specifications
Tool Specification 5
Tool Dimensions 5
Intent of Use
Range of Fasteners 6
Part Numbering 6
Putting into Service
Air Supply 7
Operating Procedure 7
Nose Assemblies
Fitting Instructions 8
Servicing Instructions 8
Nose Tips 9 to 12
Type 1 9
Type 1A 10
Jaw Spreader Housing 11
Type 2 12
Accessories
Stem Deflector 13
Preparing the Base Tool for use with Stem Deflector 13
Extension 13
Swivel Heads 14
Straight Swivel Head capability 14
Preparing the Base Tool for Right-Angle and Straight 15
Swivel Head Attachment
Right-Angle Swivel Head capability 15
Swivel Head Fitting Instructions 16
Swivel Head Servicing Instructions 17
Constant Components 17
Servicing the Tool
Daily / Weekly 18
MolyLithium Grease EP 3753 Safety Data 18
Molykote®55m Grease Safety Data 19
Molykote®111 Grease Safety Data 19
Service Kit 20
Maintenance 20
Nose Equipment 20
Dismantling the Tool 21
Head Assembly 21
Pneumatic Piston Assembly 22
Air Valve 22
Rotary Valve 23
Trigger 23
Stop Plate Assembly (71213-03900) 24
General Assembly of Base Tool
General Assembly 26
Parts List 27
Priming
Oil Details 28
Hyspin®VG32 Oil Safety Data 28
Priming Kit 28
Priming Procedure 29
Fault Diagnosis
Symptom, Possible Cause and Remedy 30
Contents
LIMITED WARRANTY
Avdel makes the limited warranty that its products will be free of defects in workmanship and materials
which occur under normal operating conditions. This Limited Warranty is contingent upon: (1) the product
being installed, maintained and operated in accordance with product literature and instructions, and (2)
confirmation by Avdel of such defect, upon inspection and testing. Avdel makes the foregoing limited
warranty for a period of twelve (12) months following Avdel’s delivery of the product to the direct purchaser
from Avdel. In the event of any breach of the foregoing warranty, the sole remedy shall be to return the
defective Goods for replacement or refund for the purchase price at Avdel’s option. THE FOREGOING
EXPRESS LIMITED WARRANTY AND REMEDY ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER WARRANTIES
AND REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY
ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL.
Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.

4
Safety Instructions
1Do not use outside the design intent.
2Do not use equipment with this tool/machine other than that recommended and supplied by Avdel UK Limited.
3Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK
Limited. or their representatives, shall be the customer’s entire responsibility. Avdel UK Limited. will be pleased to advise upon any
proposed modification.
4The tool/machine must be maintained in a safe working condition at all times and examined at regular intervals for damage and function
by trained competent personnel. Any dismantling procedure shall be undertaken only by personnel trained in Avdel UK Limited.
procedures. Do not dismantle this tool/machine without prior reference to the maintenance instructions. Please contact Avdel UK Limited.
with your training requirements.
5The tool/machine shall at all times be operated in accordance with relevant Health and Safety legislation. In the U.K. the “Health and
Safety at Work etc. Act 1974” applies. Any question regarding the correct operation of the tool/machine and operator safety should be
directed to Avdel UK Limited.
6The precautions to be observed when using this tool/machine must be explained by the customer to all operators.
7Always disconnect the air line from the tool/machine inlet before attempting to adjust, fit or remove a nose assembly.
8Do not operate a tool/machine that is directed towards any person(s) or the operator.
9Always adopt a firm footing or a stable position before operating the tool/machine.
10 Ensure that vent holes do not become blocked or covered.
11 The operating pressure shall not exceed 7 bar.
12 Do not operate the tool if it is not fitted with a complete nose assembly or swivel head unless specifically instructed otherwise.
13 Care shall be taken to ensure that spent stems are not allowed to create a hazard.
14 Vacuum Air MUST be turned off using the Trigger before removing the Stem Collector Bottle which MUST be emptied when half full.
15 The Tool MUST NOT be operated with the Stem Collector Bottle removed.
16 If the tool is fitted with a stem deflector, it should be rotated until the aperture is facing away from the operator and other person(s)
working in the vicinity.
17 When using the tool, the wearing of safety glasses is required both by the operator and others in the vicinity to protect against fastener
ejection, should a fastener be placed ‘in air’. We recommend wearing gloves if there are sharp edges or corners on the application.
18 Take care to avoid entanglement of loose clothes, ties, long hair, cleaning rags etc. in the moving parts of the tool which should be kept
dry and clean for best possible grip.
19 When carrying the tool from place to place keep hands away from the trigger/lever to avoid inadvertent start up.
20 Excessive contact with hydraulic fluid oil should be avoided. To minimize the possibility of rashes, care should be taken to wash
thoroughly.
21 C.O.S.H.H. data for all hydraulic fluid oils and lubricants is available on request from your tool supplier.
This instruction manual must be read with particular attention to the following safety rules, by any person
installing, operating, or servicing this tool.

Tool Specification
Specifications
5
Air Pressure Minimum - Maximum 5-7 bar
Free Air Volume Required @ 5.5 bar 1.2 litres
Stroke Minimum 14 mm
Pull Force @ 5.5 bar 6.0 kN
Cycle Time Approximately 0.9 seconds
Noise Level 75 dB(A)
Weight Including nose equipment 1.7 kg
Vibration Less than 2.5 m/s2
30.00 DIA
104.00
282.00
104.00
123.30 120.61
90.61
150.00
54.00 DIA
82.30
22.80 DIA
93.00 DIA
SCRAP VIEW SHOWING BOTTLE
STEM COLLECTOR (SHORT VERSION)
NOTE: Stem Collector Short
Version Bottle is an accessory
part number 71213-03810
Dimensions in millimetres
Tool Dimensions

6
Intent of Use
nG1 is a hydro-pneumatic tool designed to place Avdel®
breakstem fasteners at high speed making it ideal for batch or
flow-line assembly in a wide variety of applications throughout
all industries. It can place all fasteners listed opposite.
The tool features a vacuum system for fastener retention and
trouble free collection of the spent stems regardless of tool
orientation.
A complete tool is made up of three separate elements
which will be supplied individually. See diagram below.
If you wish to place most of the fasteners in the table
opposite, you can order the 71203-00039 complete tool
comprising of:
• 71203-02000 base tool
• 71203-15000 nose assembly
• Nose tips 71210-05002 and 71210-16070. Fit nose tip
as indicated on page 8 or 9.
You can order the above two nose tips and nose
assembly as a nose assembly kit part number 71203-
15100.
• For some fasteners the base tool, nose assembly
and nose tip must be ordered separately.
NOSE EQUIPMENT MUST BE FITTED AS DESCRIBED ON
PAGE 8.
To assist with nose equipment maintenance spanner
07900-00849 is supplied with the base tool.
FASTENER
NAME
MM
IN
FASTENER SIZE ( )
AVEX
®
STAVEX
®
AVINOX
®
II
AVIBULB
®
BULBEX
®
T-LOK
®
AVDEL
®
SR
ETR
N RIVET
Q RIVET
* AVSEAL
®
II
3 3.2 4.0 4.3 4.8 5 5.2 6 6.5 7
–
1
/ 8
2.4
3
/
5
/ 3232 –
3
/ 16 –––––
COMPLETE TOOL
71203-00 . . .
*
BASE TOOL
1
1
2
3
1
NOSE ASSEMBLY
NOSE TIP
2
71203-02000
71203-15000
or 71213-15000
see note 3
2
3
++=
3
1
n
1
n
The part number of the base tool remains the same whichever nose assembly, or nose tip is fitted. See the General Assembly
pages 26-27. If a swivel head is fitted, the same base tool must be adapted. See details page 14.
The nose tip part number relates to a specific fastener. If access to the application is
restricted, some extended nose tips are available. See table page 12.
These nose assemblies will allow placing of fasteners by simply selecting the appropriate nose tip from the
range of Type 1 or 1A Nose Tips. Other nose assemblies are available for applications with restricted
access and special fasteners. See table page 12. A nose assembly can be substituted by a swivel head
(see pages 14-15). In this case the nose tip is part of the swivel head.
* ADD 3 DIGITS FROM THE
LAST COLUMN OF A NOSE
TIP TABLE ON PAGE 10 OR
12.
FOR TOOLS WITH SWIVEL
HEADS USE TABLE PAGES 14-
15.
Range of Fasteners
Part Numbering
*For Avseal®equipment refer to separate Data Sheet 07900-00840.

7
8
6
4
2
0
10
12
14
16
TAKE OFF POINT
FROM
MAIN SUPPLY
STOP COCK
(USED DURING MAINTENANCE
OF FILTER/REGULATOR OR LUBRICATION UNITS)
MAIN SUPPLY
DRAIN POINT
AIR LUBRICATION
PERMISSABLE
PRESSURE REGULATOR
AND FILTER (DRAIN DAILY)
3 METRES MAXIMUM
G1
•Ensure that the correct nose assembly suitable for the fastener is
fitted.
•Connect the tool to the air supply.
•Insert the fastener stem into the nose of the tool. If using a
standard nose assembly, the fastener should remain held in by the
vacuum system.
•Bring the tool with the fastener to the application so that the
protruding fastener enters squarely into the hole of the
application.
•Fully actuate the trigger. The tool cycle will broach the fastener
and with standard nose assemblies the broken stem will be
projected to the rear of the tool into the collector bottle.
•A partial rotation and pull movement removes the collector bottle.
The Trigger should be lifted to cut-off the vacuum air supply prior
to removing the collector bottle.
Putting into Service
Air Supply
Operating Procedure
•To minimise air consumption, the trigger should be ‘lifted” to cut-off the vacuum air supply if the tool is not to be used for a period of
time.
Lift Trigger to
cut-off the
vacuum air
supply.
Do not use tool when Stem
Collector Bottle is removed
All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering
systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure maximum tool life and
minimum tool maintenance.
Air supply hoses should have a minimum effective working pressure rating of 150% of the maximum pressure produced in the system or
10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where
operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or 1/4inch.

8
Nose Assemblies
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components of the nose assembly
and nose tips as they will need regular replacement.
Use Spanner 07900-00849 (supplied with the tool) to assist when servicing the nose equipment.
•Remove the nose equipment using the reverse procedure to the ‘Fitting Instructions’.
•Any worn or damaged part should be replaced.
•Clean and check wear on jaws.
•Ensure that the jaw spreader is not distorted.
•Check Spring 7is not distorted.
•Assemble according to ‘Fitting Instructions’ above.
* Item included in the Service Kit. For complete list see page 20.
IMPORTANT
The air supply must be disconnected when fitting or removing nose assemblies.
Item numbers in bold refer to nose assembly components in all 3 Nose Tip tables (pages 9, 10 and 12).
•Lightly coat Jaws 4with MolyLithium grease*.
•Drop Jaws 4into Jaw Housing 3.
•Insert Jaw Spreader 5into Jaw Housing 3.
•Locate Buffer 6on Jaw Spreader 5.
•Locate Spring 7onto Jaw Spreader 5.
•Insert Detent Sleeve 10 into Jaw Spreader Housing ‘T’ 9. Not applicable to Type ‘2’ Nose Assemblies.
•Fit Locking Ring 8onto the Jaw Spreader Housing “T’ 9.
•For tools converted to nose assembly Type ‘2’, fit Locking Ring 8 onto the Jaw Spreader Housing ‘T’ 9attached to the tool.
•Tighten Jaw Housing 3and assembled components onto Jaw Spreader Housing ‘T’ 9.
•Utilising the ‘T’ section profiles assemble Nose Assembly onto the tool piston via the Male ‘T’ Adaptor 40 - pages 26-27.
Not applicable to Type ‘2’ Nose Assemblies.
•Screw the nose tip into Nose Casing 1and tighten with spanner*.
•Place Nose Casing 1over Jaw Housing 3and screw onto the tool, tightening with spanner*.
Fitting Instructions
Servicing Instructions

Nose Tips
Nose Assemblies
9
IMPORTANT
Nose assemblies do NOT include nose tips. Nose tips must be ordered separately.
A tool (except part number 71203-00039) must always be fitted with the correct nose assembly and nose tip for your fastener but if you wish to
order a nose assembly or a nose tip separately, refer to the ‘NOSE TIPS’ table below and on pages 10 and 12.
If your application presents no access restriction use a Type ‘1’ Nose Tip.
Dimensions ‘A’ and ‘B’ below will help you assess the suitability of a particular nose tip.
You should also check that the dimensions of the nose casing will not restrict access to your application. If access is restricted Type ‘2’ Nose Tips
are available for some fasteners. Refer to the table on page 12.
It is essential that nose assembly and nose tip are compatible with the fastener prior to operating the tool. If you have ordered a 71203-00039
complete tool, it is important that you check that the nose tip already fitted to the nose assembly is the correct one to place your fastener by sliding
the fastener stem into the nose tip. No force should be required and play should be minimal.
Swivel heads are available as an alternative to nose assemblies when further reach is required. See pages 14-16 in the ‘Accessories’ section.
1
In inches then in millimetres.
2
Head forming nose tips for use with countersunk heads
ONLY.
TYPE 1
NOSE TIPS
FASTENER
MATERIAL
Ø
1
NOSE TIP (mm) see
below
PART Nº 'A' 'B'NAME
Al Alloy
Steel
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Stainless Steel
Steel
Any
Any
Steel
Stainless Steel
Any
Any
1/8
1/8
1/8
–
5/32
5/32
5/32
1/8
1/8
1/8
5/32
1/8
1/8
1/8
3/32
4.8
3.3
2.9
4.8
3.3
3.3
3.3
3.3
3.3
4.8
3.3
3.3
3.3
4.8
3.3
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
71210-05002
71210-16070
07340-06401
2
71210-05002
71210-16070
07340-06501
2
71210-16070
71210-16070
71210-16070
71210-05002
71210-16070
71210-16070
71210-16070
71210-05002
71200-16051
3.2
3.2
3.2
3.0
4.0
4.0
4.0
3.2
3.2
3.2
4.0
3.2
3.2
3.2
2.4
AVEX
®
BULBEX
®
AVINOX
®
II
AVIBULB
®
AVDEL
®
SR
STAVEX
®
Q RIVET
N RIVET
…039*
…039*
…003
…039*
…039*
…009
…039*
…039*
…039*
…039*
…039*
…039*
…039*
…039*
…033
A
B
* Complete tool part number 71203-00039 does
not only include the 71203-15000 nose assembly
below but also the followin g two nose tips:
71210-0500 2 and 71210-16070 making up a
nose assembly kit part number 71203-15100.
Use
the nose tip listed in the table.
Note:
Alternative spring 07498-04301 should be fitted if
stem jamming occures when installin g small
diameter fasteners.
* Items 3-11 availabl e as cartridge assembly
71203-20320
COMPLETE TOOL
PART NUMBER :
precede with 71203-00.
* See top left
NOSE ASSEMBLY
part nº 71203-15000
(+ 2nose tips above = 71203-15100)
ITEM DESCRIPTION PART Nº
1 TAPERED NOSE CASING 71213-00350
2 'O' RING 07003-00067
3 JAW HOUSING TAPERED 71210-15902*
4 JAWS 71200-15001*
5 JAW SPREADER 07498-04502*
6 BUFFER 71210-05001*
7 (See Note:) SPRING 07500-00418*
8 LOCKING RING 07340-00327*
9 JAW SPREADER HOUSING 'T' 71210-20321*
10 DETENT SLEEVE 71210-20322*
11 'O' RING 07003-00277*
123456710 11 9
8

Nose Tips
Nose Assemblies
10
1
In inches then in millimetres.
2
Head forming nose tips for use with countersunk heads
ONLY.
TYPE 1A
NOSE TIPS
FASTENER
MATERIAL
Ø
1
NOSE TIP (mm) see
below
PART Nº 'A' 'B'NAME
Steel
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Steel
Steel
Steel
Stainless Steel
Any
5/32
3/16
3/16
3/16
3/16
-
5/32
5/32
5/32
5/32
2.8
2.8
3.3
4.1
2.8
3.3
2.8
2.8
2.8
3.3
12.7
12.7
19.0
12.7
12.7
12.7
12.7
12.7
12.7
12.7
07381-04701
07381-04701
07340-04800
07340-06601
2
07381-04701
07340-06201
07381-04701
07381-04701
07381-04701
07340-06201
4.0
4.8
4.8
4.8
4.8
4.3
4.0
4.0
4.0
4.0
AVEX
®
Large flange
BULBEX
®
T-LOK
®
AVIBULB
®
STAVEX
®
Q RIVET
…020
…020
…016
…015
…020
…120
…020
…020
…020
…120
A
B
* Items 3-11 availabl e as cartridge assembly
71213-20320
COMPLETE TOOL
PART NUMBER :
precede with 71203-00.
NOSE ASSEMBLY
part nº 71213-15000
ITEM DESCRIPTION PART Nº
1 TAPERED NOSE CASING 71213-00350
2 'O' RING 07003-00067
3 JAW HOUSING TAPERED 71210-15902*
4 JAWS 71210-15001*
5 JAW SPREADER 07498-04502*
6 BUFFER 71210-05001*
7 SPRING 07500-00418*
8 LOCKING RING 07340-00327*
9 JAW SPREADER HOUSING 'T' 71210-20321*
10 DETENT SLEEVE 71210-20322*
11 'O' RING 07003-00277*
123456710 11 98

Nose Assemblies
11
Nose Tips
40 11
35
41
39
•Fit Jaw Spreader Housing 9* (71210-02101) together with ‘O’ Ring 10* or 11* (Jaw Spreader Housing 9* and ‘O’ Ring 10* or
11* are supplied with Type 2 Nose Assembly)
•The Jaw Spreader Housing 9* must be tightened onto Head Piston 35 trapping Vacuum Sleeve 41 finally tighten
Locknut 39 against Jaw Spreader Housing 9*.
For other items refer to the general assembly drawing and parts list on pages 26 and 27.
To fit Nose Tip Type 2 or Nose Extension, the Male ‘T’ Adaptor 40 must be replaced with Jaw Spreader Housing 9*.
•Loosen Locknut 39 using 16mm AF Spanner.
•Unscrew and remove Male ‘T’ Adaptor 40 together with ‘O’ Ring 11.
Items 9* and 10* or 11* refer to illustrations on pages 9, 10 and 12.
9* 10* or 11*
35
41
Jaw Spreader Housing

Nose Assemblies
12
Nose Tips
1
In inches then in millimetres.
COMPLETE TOOL
PART NUMBER :
precede with
71203-00
NOSE ASSEMBLY
part nº 71210-15200
A
B
TYPE 2 NOSE TIPS ARE EXTENDED
TO ALLOW ACCESS INTO
APPLICATIONS WHERE TYPE 1
NOSE TIPS WILL NOT REACH.
TYPE 2
NOSE TIPS
8 7 6 5 4239&10 1
58.3
22.9
FASTENER
MATERIAL
Ø
1
NOSE TIP (mm) see
below
PART Nº 'A' 'B'NAME
Aluminium Alloy
Steel
Aluminium Alloy
Steel
Aluminium Alloy
Aluminium Alloy
Aluminium Alloy
Steel
Steel
Steel
Stainless Steel
Stainless Steel
Steel
Steel
Steel
1/8
1/8
5/32
5/32
3/16
5/32
3/16
-
1/8
5/32
1/8
5/32
1/8
5/32
5/32
12.95
11.4
11.4
10.0
10.0
11.4
10.0
10.0
11.4
10.0
11.4
10.0
11.4
10.0
10.0
9.5
9.5
9.5
12.7
12.7
9.5
12.7
12.7
9.5
12.7
9.5
12.7
9.5
12.7
12.7
07340-02805
07340-02806
07340-02806
07340-02807
07340-02807
07340-02806
07340-02807
07241-07101
07340-02806
07340-02807
07340-02806
07340-02807
07340-02806
07340-02807
07340-02807
3.2
3.2
4.0
4.0
4.8
4.0
4.8
4.3
3.2
4.0
3.2
4.0
3.2
4.0
4.0
AVEX
®
BULBEX
®
T-LOK
®
STAVEX
®
AVIBULB
®
ETR
…002
…008
…008
…014
…014
…008
…014
…121
…008
…014
…008
…014
…008
…014
…014
ITEM DESCRIPTION PART Nº
1 NOSE CASING 07340-02804
2 'O' RING 07003-00067
3 JAW HOUSING 07340-00304
4 JAWS 71210-15001
5 JAW SPREADER 07498-04502
6 BUFFER 71210-05001
7 SPRING 07500-00418
8 LOCKING RING 07340-00327
9 JAW SPREADER HOUSING 71210-02101
10 'O' RING 07003-00277
To fit Nose Tip Type 2 remove Male ‘T’ Adaptor 40 and replace with Jaw Spreader Housing 9* and ‘O’ Ring 10*.
Remove Male ‘T’ Adaptor 40 from the Tool (see page 11) and replace with
Jaw Spreader Housing 9* (71210-02101) and ‘O’ Ring 10*.
10 9
9* and 10* refer to the illustrations on this page. Item 40 refer to pages 26 and 27.

13
•Fit Stem Deflector (07340-00342) into Adaptor (71213-20101).
•Push the assembled Stem Deflector and Adaptor over Bottle
Adaptor Assembly 31 and align with the cut-out feature.
Item numbers in bold refer to the general assembly drawing and parts list on pages 26 and 27.
9* refers to illustrations on pages 11 and 12.
INNER OUTER
ADAPTOR
71213-20101
STEM DEFLECTOR
07340-00342
SEALED NUT
71213-02200
STEM DEFLECTOR: 71213-20100
EXTENSION - ‘T’ ADAPTOR 71213-12000
EXTENSION - NON QUICK RELEASE 71210-20300
Fitted between the tool and the nose assembly the extension allows
access into deep channels.
•The Tool must be fitted with Jaw Spreader Housing 9* (71210-
02101) and ‘O’ Ring before extension (71210-20300). See
page 11.
•To fit the extension, remove any nose assembly components.
•Screw the Inner extension to Jaw Spreader Housing 9*.
•Screw the Outer extension onto Head Assembly 50.
•Fit the nose assembly onto the extension.
•Loosen Locknut 39 using
16mm AF Spanner.
•Unscrew and remove both
Male ‘T’ Adaptor 40 and
Locknut 39.
•Replace Locknut 39 with
‘Sealed Nut’ 71213-02200,
screw ‘Sealed Nut’ onto Head
Piston 35 to disable Vacuum
System.
•Male ‘T’ Adaptor 40 must be
tightened onto Head Piston
35, finally tightening ‘Sealed
Nut’ against it.
•Remove the Stop Plate
Assembly (page 24) by
unscrewing Screws 63 (2off).
Stem Deflector
Accessories
Extension
Preparing the Base Tool for use with Stem Deflector
40
39
35
07340-00342
STEM DEFLECTOR
71213-20101
ADAPTOR
The air line must be disconnected before any servicing or dismantling.
‘Sealed Nut’ 71213-02200 replaces Locknut 39 (to cut-off air supply to Vacuum System) as follows:
The stem deflector is a very simple alternative to the standard stem collector and allows access in restricted areas. To replace the
stem collector with the stem deflector proceed as follows:

14
Swivel Heads
Accessories
Instead of a nose assembly, a swivel head can be fitted to a base tool. It allows 360° rotation of the tool about the nose tip and allows
access into many applications otherwise too restrictive. There are two types of swivel heads: the straight swivel head with the nose tip
slightly offset from the centre line of the tool head and the right-angle swivel head with the nose tip on a perpendicular axis to the head of
the tool. See drawings below for dimensions and pages 15-16 for detail.
IMPORTANT
PRIOR to fitting a swivel head, the base tool must be adapted. See Preparing the Base Tool opposite.
In contrast to nose assemblies part numbers of swivel heads do INCLUDE a nose tip as shown below.
Swivel heads are supplied separately for fitting to a base tool forming a complete tool. See table below for part numbers. Jaws and nose
tips vary depending on the fastener to be placed but all other components remain the same within each type of swivel head. See the
‘capability’ tables below and page 15. For the ‘Constant Components’ table see page 17.
'A’ and ‘B’ dimensions will help you assess the accessibility of your application.
1
In inches then in millimetres.
2
Long nose tip for deep placing.
FASTENER
MATERIAL
Ø
1
NOSE TIP (mm)SWIVEL HEAD
PART Nº
JAWS see
below
'A' 'B'NAME
Al Alloy
Steel
Al Alloy
Steel
Al Alloy
Al Alloy
Al Alloy
Stainless Steel
Stainless Steel
Steel
Steel
Stainless Steel
Stainless Steel
Al Alloy
Al Alloy
Al Alloy
Al Alloy
1/8
1/8
5/32
5/32
3/16
5/32
3/16
1/8
5/32
1/8
5/32
1/8
5/32
–
–
–
–
3.81
3.81
3.81
3.81
3.81
3.81
3.81
3.81
3.81
3.81
3.81
3.81
3.81
1.95
4.11
2.00
4.11
7.87
7.87
7.87
7.87
7.87
7.87
7.87
7.87
7.87
7.87
7.87
7.87
7.87
6.35
6.35
7.62
7.62
07345-03000
07345-03100
07345-03100
07345-03200
07345-03200
07345-03100
07345-03200
07345-03100
07345-03200
07345-03100
07345-03200
07345-03100
07345-03200
07494-06000
07494-06600
07494-06100
07494-06700
PART Nº
07340-00213
07340-00213
07340-00213
07490-04602
07490-04602
07340-00213
07490-04602
07340-00213
07490-04602
07340-00213
07490-04602
07340-00213
07490-04602
07340-00213
07340-00213
07340-00213
07340-00213
PART Nº
07345-03600
07345-03700
07345-03700
07345-03800
07345-03800
07345-03700
07345-03800
07345-03700
07345-03800
07345-03700
07345-03800
07345-03700
07345-03800
07494-06001
07494-06601
2
07494-06101
07494-06701
2
3.2
3.2
4.0
4.0
4.8
4.0
4.8
3.2
4.0
3.2
3.2
4.0
4.0
4
4
5
5
AVEX
®
BULBEX
®
AVINOX
®
II
STAVEX
®
AVSEAL
®
II
…001
…004
…004
…010
…010
…004
…010
…004
…010
…004
…010
…004
…010
…160
…180
…161
…181
COMPLETE TOOL PART NUMBER :
precede with 71203-30
(the stop nut and safety cap are included)
IMPORTANT: by opposition to complete tools
with nose assemblies, those fitted with swivel heads
include the nose tip as a part of the head.
STRAIGHT SWIVEL HEAD capability
A
B
360•rotation
56 92
6
20
Remove Male ‘T’ Adaptor 40 from the Tool (see pages 11 and 15) and replace with
Jaw Spreader Housing (71210-02101).

15
FASTENER
MATERIAL
Ø
1
NOSE TIP (mm)SWIVEL HEAD
PART Nº
JAWS see
below
'A' 'B'NAME
Aluminium Alloy
Steel
Aluminium Alloy
Steel
Aluminium Alloy
Aluminium Alloy
Aluminium Alloy
Stainless Steel
Stainless Steel
Aluminium Alloy
Aluminium Alloy
Aluminium Alloy
Aluminium Alloy
Steel
Steel
Stainless Steel
Stainless Steel
1/8
1/8
5/32
5/32
3/16
5/32
3/16
1/8
5/32
–
–
–
–
1/8
5/32
1/8
5/32
3.81
3.81
3.81
3.81
3.81
3.81
3.81
3.81
3.81
1.95
4.11
2.00
4.11
3.81
3.81
3.81
3.81
7.87
7.87
7.87
7.87
7.87
7.87
7.87
7.87
7.87
6.35
6.35
7.62
7.62
7.87
7.87
7.87
7.87
07346-03000
07346-03100
07346-03100
07346-03200
07346-03200
07346-03100
07346-03200
07346-03100
07346-03200
71213-04000
71213-04700
71213-04100
71213-04800
PART Nº
07340-00213
07340-00213
07340-00213
07490-04602
07490-04602
07340-00213
07490-04602
07340-00213
07490-04602
07340-00213
07340-00213
07340-00213
07340-00213
07340-00213
07490-04602
07340-00213
07490-04602
PART Nº
07345-03600
07345-03700
07345-03700
07345-03800
07345-03800
07345-03700
07345-03800
07345-03700
07345-03800
71213-16401
71213-16402
2
71213-16403
71213-16404
2
07345-03700
07345-03800
07345-03700
07345-03800
3.2
3.2
4.0
4.0
4.8
4.0
4.8
3.2
4.0
4
4
5
5
3.2
4.0
3.2
4.0
AVEX
®
BULBEX
®
AVINOX
®
II
AVSEAL
®
II
STAVEX
®
…001
…004
…004
…010
…010
…004
…010
…004
…010
…160
…180
…161
…181
…004
…010
…004
…010
RIGHT-ANGLE SWIVEL HEAD capability
1
In inches then in millimetres.
2
Long nose tip for deep placing.
COMPLETE TOOL PART NUMBER :
precede with 71203-40
(the stop nut and safety cap are included)
IMPORTANT: in contrast to complete tools
with nose assemblies, those fitted with swivel
heads include the nose tip as a part of the head.
7.6
32
20
52 56
74
97
A
B
360•rotation
07346-03100
07346-03200
07346-03100
07346-03200
40 11 39 48
18
14
35
View with 24 removed
and stop nut
replacing removed
items 14, 18, 39, 48 and 40
71213-20200
STOP NUT
71213-20201
SAFETY CAP
•Disconnect the air supply.
•Remove any nose assembly items.
•Remove Stem Collector Bottle Assembly
24 (71213-03800).
•Replace assembly 24 with Safety Cap
(71213-20201)
•Unscrew Male ‘T’ Adaptor 40 and remove
with ‘O’ Ring 11, Locknut 39, ‘O’ Rings 18
and 14, and Seal Housing 48. Do not refit
these items.
•Screw Stop Nut (71213-20200) onto the
front of Head Piston 35 as far as it will go
by hand.
•Fit Jaw Spreader Housing (71210-02101)
and ‘O’ Ring 11, tighten onto Head Piston
35, finally tighten Stop Nut against Jaw
Spreader Housing.
The tool is now ready to be fitted with a swivel
head. Instructions page 16.
Item numbers in bold refer to the general
assembly drawing and parts list on pages 26-
27.
Base tool to receive a nose assembly
Base tool to receive a swivel head
Preparing the Base Tool for Right-Angle and Straight Swivel Head Attachment
Accessories
Remove Male ‘T’ 40 Adaptor from the Tool and replace with Jaw Spreader Housing
(71210-02101) See ‘Preparing the Base Tool’ above and page 11.

16
Accessories
The fitting and servicing procedures for both types of head are almost identical. Differences are clearly indicated.
IMPORTANT
PRIOR to fitting a swivel head, the base tool must be adapted. See Preparing the Base Tool page 15.
The air supply must be disconnected when fitting or removing swivel heads.
16
1
3
12
14
13
16
6
5
21
22 11
7
9
8
8
8
10
17 18
19 20
STRAIGHT SWIVEL HEAD
2
1
15
9
8
8
10
7
11
17
23 18 19 20
316
16
4
12
14
13
6
6
5
RIGHT-ANGLE HEAD
AFit Locking Ring 10 over Jaw Spreader Housing 9*
(71210-02101). *See pages 11 and 12.
BCoat Screw 13 with thread locking adhesive and use to
secure Nose Tip 14 onto Body 5.
CLightly lubricate items 17, 18, 19, 20 and insert into
Jaw Carrier 3 as shown. Secure with Screws 16.
DPosition Lever 4into Body 5and hold in place with pin
15 through the hole of Body 5(not a slot).
ELubricate the sides of the Jaw Carrier Assembly and
insert into Body 5.
FLubricate Rollers 8and ENSURE that they will freely
rotate in the holes of Adaptor 9. If necessary ream the
holes.
GPosition Spring Clip 7over Adaptor 9past the holes for
the rollers and rotate until the locating peg is aligned
with the corresponding hole in Adaptor 9(smallest
hole).
HFit Adaptor 9over the end of Body 5and drop Rollers 8
into place. Push Spring Clip 7over Rollers 8.
IInsert Spindle 11 through Adaptor 9into Jaw Carrier 3
until the hole lines up with slot in Body 5. Temporarily
hold in place with Pin 6.
JInsert Pin 12 through the front slot of Body 5into Jaw
Carrier 3.
KHold the assembly vertical to prevent all pins dropping
out and slide the jaw carrier assembly back and forth a
few times to ensure free movement. Go to M.
LRemove Screws 23 (4 off) and Guard 1. On a straight
swivel head also remove Screw 21 and Platform 22.
MPush Pin(s) 6out and let Spindle 11 drop out. Screw
Spindle 11 onto the Jaw Spreader Housing of the tool,
leaving the small screw fixing hole uppermost for
straight swivel. Tighten gently with a tommy bar.
NScrew the assembly over Spindle 11 onto the tool
handle. Replace Pin(s) 6.
OOn straight swivel heads attach Platform 22 onto the
top of the Spindle 11 with Screw 21. Deburr the back
end of Platform 22 so that it cannot catch on Guard 1.
PSnap Guard 1over the assembly, align screw holes in
guard with tapped holes in body assembly.
QInsert Pivot Pin 15 through slots in guard and hole in
body. Fit Circlip 2onto pivot pin so that the circlip seats
in groove provided.
RCoat the thread of Screws 23 (4 off) with thread locking
adhesive and screw into body assembly securing guard
to body assembly.
Swivel Head Fitting Instructions
The following procedure will allow you to assemble and fit either of the swivel heads to the tool. If you order a complete swivel head
rather than individual components, you will only need to start at stage ‘L’.
All moving parts should be lubricated. Unless stated otherwise use MolyLithium grease (details page 18).
When on grey tint, instructions refer only to the right-angle swivel head. Item numbers in bold refer to illustrations below.
9* refers to illustrations on pages 11 and 12.

Swivel Head Servicing Instructions
Accessories
5
7
17 18
19 20
Swivel heads should be serviced at weekly intervals.
•Remove the complete head using the reverse procedure to
the ‘Fitting instructions’ omitting step ‘L’.
•If Guard 1is at all damaged it must be replaced by a new
one.
•Any worn or damaged parts should be replaced.
•Pay particular attention to jaw carrier items in the upper
illustration opposite as follows:
Check wear on Jaws 17.
Check that Jaw Spreader Tube 18 is not distorted.
Check that Spring 19 is neither broken or distorted.
Check that Spring Guide 20 is not damaged.
•Check that Spring clip 7is not distorted. When removing
Spring Clip 7, use two screwdrivers as shown in the lower
illustration opposite.
•Check for excessive wear on slots of Body 5.
•Assemble according to fitting instructions.
Item numbers in bold refer to Swivel Head illustrations on
this page. Guard 1refers to illustration on page 16.
While nose tips and jaws will vary for each swivel head, other components remain constant within each type of head. See table below.
For nose tips and jaws part numbers see the tables on pages 14 and 15.
17
ITEM DESCRIPTION STRAIGHT SWIVEL RIGHT-ANGLE SWIVEL
1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
18
19
20
21
22
23
GUARD
CIRCLIP
JAW CARRIER
LEVER
BODY
PIVOT PIN
SPRING CLIP
ROLLER
ADAPTOR
LOCKING RING
SPINDLE
DOWEL PIN
SCREW
PIVOT PIN
SCREW
JAW SPREADER
SPRING
SPRING GUIDE
SCREW
PLATFORM
SCREW
07494-05000
-
07494-03026
-
07494-03015
07343-02207
07495-03900
07007-00039
07345-03001
07345-03003
07345-03002
07007-00038
07342-02207
-
07494-03028
07346-03101
07165-00305
07494-03027
07001-00368
07345-00401
-
07495-03003
07004-00105
07494-03026
07495-03004
07495-03002
07343-02207
07495-03900
07007-00039
07345-03001
07345-03003
07345-03002
07007-00038
07342-02207
07346-03102
07494-03028
07346-03101
07165-00305
07494-03027
-
-
07210-00804
CONSTANT COMPONENTS

18
Servicing the Tool
•Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inlet of the tool
if no lubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air supply
and the tool lubricated every two to three hours.
•Check for air leaks. If damaged, hoses and couplings should be replaced.
•If there is no filter on the pressure regulator, bleed the air line to clear it of accumulated dirt or water before connecting the air hose
to the tool. If there is a filter, drain it.
•Check that the nose assembly or swivel head is correct for the fastener to be placed.
•Check the stroke of the tool meets the minimum specification (page 5). The last step of the Priming Procedure on page 29 explains
how to measure the stroke.
•Either a stem collector or a stem deflector must be fitted to the tool unless a swivel head is fitted.
•Check that Base Cover 30 is fully tightened onto Body 29.
•Stem Collector Bottle: ‘O’ Rings 19 and 27 to be checked for wear, cleaned and lubricated with Molykote®55m.
•Dismantle and clean the nose assembly with special attention to the jaws. Lubricate with MolyLithium grease before assembling.
•Check for oil leaks and air leaks in the air supply hose and fittings.
Grease can be ordered as a single item, the part number is shown in the Service Kit page 20.
First Aid
SKIN:
As the grease is completely water resistant it is best removed with an approved emulsifying skin cleaner.
INGESTION:
Ensure the individual drinks 30ml Milk of Magnesia, preferably in a cup of milk.
EYES:
Irritant but not harmful. Irrigate with water and seek medical attention.
Fire
FLASH POINT: Above 220°C.
Not classified as flammable.
Suitable extinguishing media: CO2, Halon or water spray if applied by an experienced operator.
Environment
Scrape up for incineration or disposal on approved site.
Handling
Use barrier cream or oil resistant gloves
Storage
Away from heat and oxidizing agent.
Item numbers in bold refer to the general assembly drawing and parts list on pages 26 and 27.
IMPORTANT
Read Safety Instructions on page 4.
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.
The operator should not be involved in maintenance or repair of the tool unless properly trained.
The tool shall be examined regularly for damage and malfunction.
Daily
Weekly
MolyLithium Grease EP 3753 Safety Data

19
Molykote®55m Grease Safety Data
First Aid
SKIN:
Flush with water. Wipe off.
INGESTION:
No first aid should be needed.
EYES:
Flush with water.
Fire
FLASH POINT: Above 101.1°C. (closed cup)
Explosive Properties: No
Suitable Extinguishing Media: Carbon Dioxide, Foam, Dry Powder or fine water spray.
Water can be used to cool fire exposed containers.
Environment
Do not allow large quantities to enter drains or surface waters.
Methods for cleaning up: Scrape up and place in suitable container fitted with a lid. The spilled product produces an extremely
slippery surface.
Harmful to aquatic organisms and may cause long-term adverse effects in the aquatic environment. However, due to the physical
form and water - insolubility of the product the bioavailability is negligible.
Handling
General ventilation is recommended. Avoid skin and eye contact.
Storage
Do not store with oxidizing agents. Keep container closed and store away from water or moisture.
First Aid
SKIN:
No first aid should be needed.
INGESTION:
No first aid should be needed.
EYES:
No first aid should be needed.
INHALATION:
No first aid should be needed.
Fire
FLASH POINT: Above 101.1°C. (closed cup)
Explosive Properties: No
Suitable Extinguishing Media: Carbon Dioxide, Foam, Dry Powder or fine water spray.
Water can be used to cool fire exposed containers.
Environment
No adverse effects are predicted.
Handling
General ventilation is recommended. Avoid eye contact.
Storage
Do not store with oxidizing agents. Keep container closed and store away from water or moisture.
Molykote®111 Grease Safety Data
Servicing the Tool

20
Service Kit
For an easy complete service, Avdel offers the complete service kit below.
PART Nº DESCRIPTIONPART Nº DESCRIPTION
SERVICE KIT : 71210-99990 Spanners are specified in inches and across flats unless otherwise stated
07900-00667 PISTON SLEEVE
07900-00692 TRIGGER VALVE EXTRACTOR
07900-00670 BULLET
07900-00672 'T'SPANNER
07900-00706 LOCATION SPIGOT
07900-00684 GUIDE TUBE
07900-00685 INSERTION ROD
07900-00351 3 mm ALLEN KEY
07900-00469 2.5 mm ALLEN KEY
07900-00158 2 mm PIN PUNCH
07900-00164 CIRCLIP PLIERS
07900-00008
7
/ 16î x
1
/ 2” SPANNER
07900-00012
9
/ 16” x
5
/ 8” SPANNER
07900-00015
5
/ 8” x
11
/ 16” SPANNER
07900-00686 PEG SPANNER
07900-00677 SEAL EXTRACTOR
07900-00698 STOP NUT
07900-00700 PRIMING PUMP
07992-00020 GREASE - MOLYLITHIUME.P.3753
07992-00075 GREASE - MOLYKOTE
®
55m
07900-00755 GREASE - MOLYKOTE
®
111
07900-00850 PIN SPANNER
07900-00898 VALVE HOOK
07900-00224 4 mm ALLEN KEY
07900-00734 STOP NUT - MAXLOK
®
Servicing the Tool
Maintenance
The air line must be disconnected before any servicing or dismantling is attempted unless specifically instructed otherwise.
It is recommended that any dismantling operation be carried out in clean conditions.
Before proceeding with dismantling, empty the oil from the tool following the first five steps of the ‘Priming Procedure’ on page 29.
Prior to dismantling the tool it is necessary to remove the nose equipment. For instructions see the nose assemblies section, pages 8 to
12 or if a swivel head was fitted pages 14 to 16.
For a complete service of the tool, we advise that you proceed with dismantling of sub-assemblies in the order shown.
After any dismantling REMEMBER to prime the tool and to fit an appropriate nose assembly or swivel head.
(Annually or every 500,000 cycles whichever is the soonest)
Annually or every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged
or recommended. All ‘O’ rings and seals should be renewed and lubricated with Molykote®55m grease for pneumatic sealing or
Molykote® 111 for hydraulic sealing.
IMPORTANT
Read Safety Instructions on page 4.
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.
The operator should not be involved in maintenance or repair of the tool unless properly trained.
The tool shall be examined regularly for damage and malfunction.
Nose Equipment
•Unscrew Nose Casing 1 and Nose Tip.
•Remove the Nose Equipment Cartridge by sliding in the same plane to the Piston.
•Unscrew Jaw Housing 3from the Jaw Spreader Housing ‘T’ 9and remove Jaws 4, Jaw Spreader 5, Spring 7, Buffer 6and Detent
Sleeve 10.
•Inspect all components. Renew all damaged or worn parts.
•Clean all parts and apply MolyLithium Grease EP 3753 (07992-00020) to taper bore of Jaw Housing.
•Reassemble in reverse order to above.
Item numbers in bold refer to Nose Tip Tables on pages 9 and 10.