WABECO F1410 LF User manual

Operating instructions
Milling machines
CNC milling machines
with linear guides
F1410 LF F1410 LF hs
F1410-C LF F1410-C LF hs
CC-F1410 LF CC-F1410 LF hs

2
Please read before putting into operation for the rst time!
Every person that operates the machine, maintains or repairs it, must have read the operating instruc-
tions, and in particular, the safety notes prior to putting the machine into operation. Please store these
documents for subsequent use.
Original version in German/translation in English
Status at 06/2018
Dear Customer!
With the purchase of the WABECO machine you have decided in favour of a quality tool. This machine
has been manufactured with the greatest of care and subject to precise quality controls.
These operating instructions are designed to help your to use your new machine safely and correctly.
For this reason, we ask you to read the appropriate notes through attentively and to take care to observe
them.
After unpacking the tool, check whether any transportation damages have occurred. Complaints, wha-
tever their nature, should be communicated immediately. Subsequent claims cannot be recognised.
For all queries and replacement part orders, please always specify the machine number (see type
plate).
Reprinting and reproductions of any kind, even extracts, require the written permission of
WABECO
The transportation and protective packaging is made of the following materials:
■ Corrugatedcard
■ PolystyrenewithoutFreon
■ Polyethylenefoil
■ Timberassingle-usepallet(untreated)
■ Europallet(multipleusepackaging)
Ifyounolongerneedtheitems,oryoudonotwanttoreusethem,disposeoftheseitemsattheofcially
recognised recycling points.
The machine is manufactured in such a way that 98% of the used materials that can be recycled, for
example, steel, cast iron, aluminum and only 2% are chemical materials, e.g. cable sleeves of electrical
cables, PCBs.
Ifyouhaveanydifcultiesindisposingofthesepartsproperly,wewouldbehappytohelp:withprior
agreement we will take back the machine in full and dispose of it. You must, however, cover the costs
of sending it to us.
Disposing of the machine
wabeco-rs.de
Walter Blombach GmbH
42899 Remscheid
Am Blaffertsberg 13
Germany
Phone [phone]
Fax [phone]
E-Mail [email protected]

3
Index
Declaration of conformity F1410 LF – F1410 LF hs 7
Declaration of conformity F1410-C LF – F1410-C LF hs 8
Declaration of conformity CC-F1410 LF – CC-F1410 LF hs 9
1. Important safety notes 10
1.1 Intended use 10
1.2 Improper and incorrect use 10
1.3 Modicationstothemachine 10
1.4 Safety regulations for proper use 10
1.5 Safety features 13
1.5.1 for all milling machines 13
1.5.2 for milling machines for the installation of a CNC controller and 13
for CNC milling machines
1.5.3 for CNC milling machines 13
1.6 Explanations of the symbols 14
2. Delivery and set up 14
2.1 Transporting the machine 15
2.2 Transport-lock on milling machines with ball screws 16
3. Putting into operation 17
3.1 for all milling machines 17
3.2 for all CNC machines 17
3.2.1 Setting up and connecting the control computer 17
4. Specications regarding the machine 18
4.1 Identicationofthemodel 18
4.2 F1410 LF – F1410 LF hs 18
4.2.1 Declaration of noise levels 18
4.2.2 Technical data 19
4.2.3 Dimensions F1410 LF (1.4 kW) with trapezoidal thread spindle 20
4.2.4 Dimensions F1410 LF (1.4 kW) with ball screws 21
4.2.5 Dimensions F1410 LF hs (2.0 kW) with trapezoidal thread spindle 22
4.2.6 Dimensions F1410 LF hs (2.0 kW) with ball screws 23
4.3 F1410-C LF – F1410-C LF hs 24
4.3.1 Declaration of noise levels 24
4.3.2 Technical data 25
4.3.3 Dimensions F1410-C LF (1.4 kW) with trapezoidal thread spindle 26
4.3.4 Dimensions F1410-C LF (1.4 kW) with ball screws 27
4.3.5 Dimensions F1410-C LF hs (2.0 kW) with trapezoidal thread spindle 28
4.3.6 Dimensions F1410-C LF hs (2.0 kW) with ball screws 29
4.4 CC-F1410 LF – CC-F1410 LF hs 30
4.4.1 Declaration of noise levels 30
4.4.2 Technical data 31
4.4.3 Dimensions CC-F1410 LF (1.4 kW) with trapezoidal threaded spindle 32
4.4.4 Dimensions CC-F1410 LF (1.4 kW) with ball screws 33
4.4.5 Dimensions CC-F1410 LF hs (2.0 kW) with trapezoidal threaded spindle 34

4
Index
4.4.6 Dimensions CC-F1410 LF hs (2.0 kW) with ball screws 35
4.5 Revolution setting 36
4.6 Electrical equipment (1.4 kW) 37
4.7 Electrical equipment (2.0 kW) 37
5. Achieving optimum results 37
and avoiding incorrect usage
6. Installation and removal of collets 39
6.1 Installation 39
6.2 Removal 39
7. Fitting and removing the tools 40
8. Swiveling the milling head 42
9. Drill stroke – depth stop 43
10. Feed motions of the X-, Y- and Z-axes 44
11. Adjustment of the spindle nuts with trapezoidal thread spindle 46
11.1 X-axis 46
11.2 Y-axis 47
11.3 Z-axis 47
12. Maintenance 48
13. Lubrication of the machines 48
14. Operational faults and the elimination of such 50
15. Control elements 53
15.1 Control elements F1410 LF (1.4 kW) 53
15.2 Control elements F1410 LF hs (2.0 kW) 54
15.3 Control elements F1410-C LF (1.4 kW) 55
15.4 Control elements F1410-C LF hs (2.0 kW) 56
15.5 Control elements CC-F1410 LF (1.4 kW) 57
15.5.1 Switch cover on CNC control panel 58
15.6 Control elements CC-F1410 LF hs (2.0 kW) 59
15.6.1 Switch cover on CNC control panel 60
16. Drawings and legends 61
16.1 Protective hood 61
16.2 Electronic hood with 1.4 kW motor 62
16.2.1 F1410 LF – F1410-C LF 62
16.2.2 CC-F1410 LF 64
16.3 Milling head with 1.4 kW motor 66
16.4 Milling head wtih 2.0 kW motor 68
16.5 Z-column with vertical slide with trapezoidal thread spindle 72
16.6 Spindle Z-axis with trapezoidal thread spindle 76
16.6.1 F1410 LF – F1410 LF hs 76

5
Index
16.6.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs 78
16.7 Lateral drive for Z-axis with trapezoidal thread spindle 80
16.8 Cross slide support – top slide – base plate with trapezoidal thread spindle 82
16.9 Spindle X-axis with trapezoidal thread spindle 86
16.9.1 F1410 LF – F1410 LF hs 86
16.9.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs 88
16.10 Spindle Y-axis with trapezoidal thread spindle 90
16.10.1 F1410 LF – F1410 LF hs 90
16.10.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs 92
16.11 Z-column with vertical slide with ball screws 94
16.12 Spindle Z-axis with ball screws 98
16.12.1 F1410 LF – F1410 LF hs 98
16.12.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs 100
16.13 Lateral drive for Z-axis with ball screws 102
16.14 Cross slide support with ball screws 104
16.15 Spindle X-axis with ball screws 106
16.15.1 F1410 LF – F1410 LF hs 106
16.15.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs 108
16.16 Spindle Y-axis with ball screws 110
16.16.1 F1410 LF – F1410 LF hs 110
16.16.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs 112
16.17 Limit switch for X-axis 114
16.17.1 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs 114
16.18 Limit switch for Y-axis 115
16.18.1 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs 115
16.19 Limit switch for Z-axis 116
16.19.1 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs 116
16.20 Control panel for 1.4 kW motor 118
16.21 Control panel for 2.0 kW motor 122
16.22 Support arm for control panel 126
16.23 Industrial monitor and membrane keyboard 128
16.23.1 Industrial monitor and membrane keyboard for 1.4 kW motor 130
16.23.2 Industrial monitor and membrane keyboard for 2.0 kW motor 132
16.24 Support arm for industrial monitor and membrane keyboard 134
17. Circuit diagram 135
17.1 for motor 1.4 kW 135
17.2 for motor 1.4 kW and machine safety cabin 136
17.3 Industrial monitor and membrane keyboard for 1.4 kW motor 137
17.4 for motor 2.0 kW 138
17.5 for motor 2.0 kW and machine safety cabin 139
17.6 Industrial monitor and membrane keyboard for 2.0 kW motor 140
17.7 Stepper motor with limit switch 141

6
Index
17.8 NC-rotary table 141
17.9 Legend for ciruit diagrams 142
18. Coolant unit (optional) 143
18.1 Setting up the coolant unit 143
18.2 Mounting of the coolant unit to the machine base cabinet (optional) 143
18.3 Mounting of the coolant return plate (optional) 144
18.4 Safety regulations for the handling of cooling lubricant 145
18.5 Filling the coolant unit 145
18.6 Operating the coolant unit without CNC controller 146
18.7 Operating the coolant unit with CNC controller 146
18.8 Positioning the segmented coolant hose 147
18.9 Controllingtheowofcoolantusingthecoolantshut-offvalve 147
18.10 Drawings and legend 148
19. Machine safety cabin (optional) 149
19.1 Setting up the machine safety cabin 149
19.2 Mounting of the machine safety cabin to the machine base cabinet (optional) 149
19.3 Safety regulations for the handling of cooling lubricant 150
19.4 Filling the coolant unit integrated in the machine safety cabin 150
19.5 Operating the coolant unit with CNC controller 150
19.6 Positioning the segmented coolant hose 150
19.7 Controllingtheowofcoolantusingthecoolantshut-offvalve 150
19.8 Drawing and legend 151
20. Mounting bracket (optional) 152
20.1 Mounting the mounting bracket to the milling machine 152
20.2 Inserting the drive unit into the mounting bracket 153
20.3 Drawing and legend 153
21. NC-rotary table (optional) 154
21.1 Clamping of workpieces on the NC-rotary table 154
21.2 Swiveling the worm shaft in and out 154
21.3 Setting the axial play of the NC-rotary table 155
21.4 Removing the NC drive unit 156
21.5 Setting the axial play of the worm shaft 157
21.6 Setting the axial play of the eccentric tappet 157
21.7 Drawing and legend 158

7
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid and Neuerburg
D-42871 Remscheid Postfach 12 01 61 Telephone: [phone] Fax: [phone]
D-54673 Neuerburg WABECO Str. 1-10 Telephone: [phone] Fax: [phone]
that the following named
Universal boring and milling machine
Type:
F1410 LF - F1410 LF hs
iin the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42 EG
- EMC Directive 2014/30/EU
- EU Low Voltage Directive 2014/35/EU
Inordertofulll/implementtherequirementsofthedirectivesnamedabove,thealreadypublishedand
applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN 13128:2009
Proxy for the compilation of the technical documentation is the operational head of the above named
manufacturer, Mr Christoph Schneider.
D-54673 Neuerburg 2018
________________________________
Place and date of issue
________________________________
Operational head Christoph Schneider

8
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid and Neuerburg
D-42871 Remscheid Postfach 12 01 61 Telephone: [phone] Fax: [phone]
D-54673 Neuerburg WABECO Str. 1-10 Telephone: [phone] Fax: [phone]
that the following named
CNC milling machine
Type:
F1410-C LF - F1410-C LF hs
in the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42 EG
- EMC Directive 2014/30/EU
- EU Low Voltage Directive 2014/35/EU
Inordertofulll/implementtherequirementsofthedirectivesnamedabove,thealready
published and applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN 13128:2009
Proxy for the compilation of the technical documentation is the operational head of the above named
manufacturer, Mr Christoph Schneider.
D-54673 Neuerburg 2018
________________________________
Place and date of issue
________________________________
Operational head Christoph Schneider

9
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid and Neuerburg
D-42871 Remscheid Postfach 12 01 61 Telephone: [phone] Fax: [phone]
D-54673 Neuerburg WABECO Str. 1-10 Telephone: [phone] Fax: [phone]
that the following named
CNC milling machine
Type:
CC-F1410 LF – CC-F1410 LF hs
in the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42 EG
- EMC Directive 2014/30/EU
- EU Low Voltage Directive 2014/35/EU
Inordertofulll/implementtherequirementsofthedirectivesnamedabove,thealreadypublishedand
applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN 13128:2009
Proxy for the compilation of the technical documentation is the operational head of the above named
manufacturer, Mr Christoph Schneider.
D-54673 Neuerburg 2018
________________________________
Place and date of issue
________________________________
Operational head Christoph Schneider

10
1. Important safety notes
1.1 Intended use
The milling machines described in these operating instructions are designed for the processing of metal,
plastic and timber only.
To ensure safe operation of the milling machines, the regulations set out in the chapter: „Safety regula-
tions“ must be observed.
The milling machines described in these operating instructions have been developed and manufactured
for the purpose named above. Walter Blombach GmbH accepts no responsibility for property damage
and personal injury caused as a result of not intended and incorrect use of the milling machines
1.2 Improper and incorrect use
1.3 Modications to the machine
Forreasonsofsafety,itisforbiddenfortheusertomakemodicationsofanytypetothemillingmachine.
Walter Blombach GmbH accepts no responsibility for property damage and personal injury caused as
aresultofanymodicationstothemillingmachinebytheuserthathavenotexpresslybeenauthorised
by the company.
1.4 Safety regulations for proper use
The machine may represent a source of danger if it is not used correctly. For this reason, it is important
that the following safety regulations are read attentively and observed carefully.
Every person that operates the machine, maintains or repairs it, must have read the operating instruc-
tions, and in particular, the safety notes prior to putting the machine into operation.
Inordertofulltheserequirements,theseoperatinginstructionsmustaccompanythemachinethroug-
hout its entire lifetime and be available for research.
In the event that the machine changes owners, the operating instructions must thus be passed on to the
new owner along with the machine.