Zator LMZ08 Operating instructions

LMZ08
MICROPROCESSOR CONTROL
USER AND MAINTENANCE
MANUAL

ZATOR SRL
Via Galvani, 11
20095 Cusano Milanino (MI)
Italy
Tel. [phone]
Fax [phone]
[e-mail]
www.zator.it
User and maintenance manual
LMZ08_v03
OCTOBER 2018

DECLARES
Under its responsibility that the Microprocessor control:
Cusano Milanino
It’s in compliance with all regula ons and condi ons of security required by Direc ve 2006/42/CE
concerning the machines as accepted by the na onal legisla on with Legisla ve Decree of 27 January
2010 - No.17.
It’s in compliance with the condi ons of the following other CE Direc ves:
Direc ve 2004/108/CE of the European Parliament and the Council of 15 December 2004 concerning
the reconcilia on of the member States legisla ons rela ve to electromagne c compa bility.
Direc ve 2006/95/CE of the European Parliament and the Council of 12 December 2006 concerning
the reconcilia on of the member States legisla ons rela ve to electrical equipment designed for use
within certain voltage limits.
Model Touch Panel Control Code LMZ08
Serial Number Year of manufacture

(All. IIA DIR. 2006/42/CE)

ZATOR Srl
Via Galvani 11
20095 Cusano Milanino (MI)
Italy
Tel.[phone]
Fax [phone]
Email: [e-mail]

INDEX
1GENERAL INFORMATION 10
1.1 Introduc on 10
1.2 Warranty 11
1.3 Warranty restric ons 12
1.4 Maintenance service request 13
1.5 Spare parts request 13
2CONFORMITY OF USE 14
2.1 Safety and environment general informa ons 15
2.2 P.P.E. Personal protec ve equipment 15
2.3 Risks, protec ons, warnings and cau ons 16
2.3.1 General safety 16
2.3.2 Dangers and risks unavoidable 17
2.3.3 Safety devices adopted 18
2.3.4 More general safety precau ons 18
2.4 Environmental condi on 19
2.5 Installa on - General norms 21
3TECHNICAL DESCRIPTION 22
3.1 Instrument func ons 22
3.2 Technical data 24
3.3 Instrument overview 26
3.4 Icon legend 27
4BASIC KNOWLEDGE 36
4.1 Turning on/off 36
4.2 Home screen 38
4.2 Insert/modify parameters 39
5 
5.1 PACKAGING - PACKAGING2 version programming 42
5.1.1 Window func on (op onal) 43
5.1.2 Programming menu with 4 glue pa erns 44
5.1.3 Off set 47
5.1.4 Start sensor 47

5.1.5 Turning on/off the valves 47
5.1.6 Glue pa erns programming for dots valves type 48
5.1.6.1 No.1 glue pa ern programming - Enable glue pa ern 48
5.1.6.2 Add a glue pa ern 53
5.1.6.3 Edit a glue pa ern 53
5.1.6.4 Programming examples 54
5.1.7 Glue pa erns programming for line valves type 56
5.1.7.1 No.1 glue pa ern programming - Enable glue pa ern 56
5.1.7.2 Add a glue pa ern 59
5.1.7.3 Edit a glue pa ern 59
5.1.7.4 Programming examples 60
5.1.8 Programming menu with 8 glue pa erns 62
6COPY VALVES MENU 64
7PROGRAMS MENU 66
7.1 Insert new program/load saved program 67
7.2 Write/modify program name 69
7.3 Display a program 72
8VALVES MENU 76
8.1 Change the valve type 77
8.2 Change manually the valves parameters (only for ENCODER mode) 79
8.2.1 Login 79
8.2.2 Gun setup menu 81
9COMPENSATION MENU 82
10 ENCODER mode 
11 TEST MENU 86
11.1 Dots test mode 87
11.2 Line test mode 89

INDEX
12 SETUP MENU 91
12.1 Version 92
12.2 Mode 93
12.3 Memory (only for ENCODER mode) 93
12.4 Window (only for PACKAGING e PACKAGING 2 version) 93
12.5 No. of glue pa erns programmable 93
12.6 Encoder ra o (only for ENCODER mode) 94
12.7 Conversion from dots glue to line glue (only for ENCODER mode) 94
12.8 Language selec on 95
12.9 So ware 96
13 CONNECTIONS 97
13.1 Electrical connec on 97
13.2 Fuses replacement 99
13.2.1 Power plug fuses 99
13.2.2 Display fuse 100
14 CIRCUIT DIAGRAM 101
15 TROUBLE SHOOTING 102
16 DIMENSIONS 103

USER AND
MAINTENANCE MANUAL
MICROPROCESSOR CONTROL
LMZ08

10
USER AND MAINTENANCE MANUAL
MICROPROCESSOR CONTROL LMZ08
1GENERAL INFORMATION
1.1
This manual is an essen al part of the microprocessor control and is des ned to trained and well-
informed personnel, which is aware of the machine performance at the risk condi ons to which it
may be exposed.
This document supposes that in the plants where the machine is des ned, are complied the present
norms of safety and hygiene of the work.
Zator Srl won’t be liable for ac ons or improper connec ons made by unqualifi ed and unformed
personnel.
Instruc ons, drawings and documenta on contained in this manual are of reserved technical
disposi on, only for Zator Srl property and may be not reproduced in any way, neither in full or par ally
reproduc on; not translated into another language, or transmi ed in any electronic or mechanical
means or form, without wri en permission of Zator Srl.
The data and values expressed in the manual are approximate and variable depending on fl uids,
applica ons and methods of use.
Zator Srl doesn’t assume any responsibility regarding the accuracy of the contents of this manual.
The drawings and technical data in this document is updated to the date of their publica on and Zator
srl reserves the right to change, without no ce, the contents of this manual.
It is therefore forbidden for Technician and Operators of the maintenance to use this manual for
diff erent purposes from those rela ves to the care and maintenance of equipment in ques on.
This manual includes the installa on, use and maintenance norms of the microprocessor control in
safety.
Test in produc on workshop
The manufacturer guarantees the machine, that this document refers, has been inspected and tested
by his produc on workshop.


shown in this document is the property of the Manufacturer”

11
Sec on 1 
Zator Srl Via Galvani 11 - 20095 - Cusano Milanino (MI) - Italy www.zator.it - [e-mail]
1.2
This warranty is valid for 12 months from the actual delivery.
During the warranty period Zator Srl is undertakes to remove in the necessary  me the obvious faults
and fl aws of material and/or produc on, on condi on that machine or equipment has been used
properly, according to the best rules of behaviour and maintenance provided in this manual.
The fl awed parts under warranty are fi xed or replaced free from Zator Srl in the  me compa bly
necessary, understood that the Zator Srl is exempted from each responsibility for any  tle, while the
buyer give up to ask damages or costs, including those resul ng from the temporary not use of the
purchased machinery for all the  me is necessary to put it back in effi ciency; The transport and/or
the forwarding costs, the outward and the return trip costs rela ve to the opera on by the Zator’s
technicians in the Buyer address are always on charge of the buyer.
The labor costs rela ve to the opera on of the Zator’s technicians in the Buyer address for the removal
of fl awed parts under warranty, are on charge of Zator Srl, except these cases when the nature of the
fl aw can be easily removed on place by the Buyer.
This commitment of Zator Srl excludes each other warranty eff ects provided by the law.
The warranty for the replaced or repaired spare parts of the microprocessor control fi nishes the
same day of the warranty expira on date of the microprocessor control, the replaced part warranty
however doesn’t has life me less than three months a er its installa on.
Replaced parts during the warranty period by the seller are free acquired in the same place with new
parts.
Are excluded from the warranty all the tools and consumable materials, possibly supplied by Zator Srl
with the machine.
It are excluded and renounced by the buyer every pretensions of items/people damages reimbursement
on charge to Zator Srl, for any  tles, even if the damages were depending from manufacture or
material fl aws. It’s of equal excluded and given up any reimbursement for people and/or items
damages depending on the prac se of the microprocessor control. Parts replaced free remain of
Zator Srl property.
Elapsed the warranty period every opera on will be on charge to the buyer.
Applica on fi elds
• Packaging machines
• Automa on machines
• Paper conver ng industry
• Case maker industry
• Prin ng machine
• Tobacco and wood industry
• Assembly
• Food industry

12
USER AND MAINTENANCE MANUAL
MICROPROCESSOR CONTROL LMZ08
Condemna on of conformity fl aw - Goods recep on
The original confi gura on of the microprocessor control never must be changed.
On goods recep on, check that:
• The packaging is intact
• The exact correspondence of the commissioned material
In case of damages or wrong delivery contact immediately Zator Srl.
The buyer, on penalty of warranty decadence, must report in wri ng the fl aw conformity or fault of
the microprocessor control to the seller, specifying in detail the nature, within eight days from their
discovery.
In no case the condemna on of conformity fl aw or fault may be validly made a er the expira on date
of the warranty terms.
Also the buyer decays from the warranty if doesn’t allow each reasonable control that the seller
requires.
It’s excluded from this warranty the most damage caused to the machine by the failure  mely
condemna on to the seller of a conformity fl aw or fault of the the microprocessor control.
1.3
This warranty is only valid for products of new construc on.
This warranty is limited to the repara on or replacement, by the seller, of each parts of the machine
or supplied material that results fl awed, a er checking the existence of the fl aw.
In no case the seller will be liable for every consequen al or indirect fl aws or otherwise derived from
produc on cycle interrup on or machine stoppage.
The seller is not liable for fl aws of the microprocessor control derived from the use of devices,
equipments, etc. that are enquired and provided by the customer and installed on the machine to
change its use compared to the original design.
The seller is not liable for every conformity fl aws of the microprocessor control or faults owed for the
normal wear of those parts that, by their nature, are subject to rapid and con nuous wear.
The seller also is not liable for damages resul ng from improper use of the equipment and from the
non-observance of the norms expected for the execu on of the ordinary periodic maintenance.
The seller is not liable for conformity fl aws of the microprocessor control or faults that depends on
changes, repara ons, altera ons or tampering a ributed to the buyer and however non-authorized
personnel of the buyer.
The costs rela ve to the wear materials necessary for test and restart the microprocessor control are
on charge of the buyer.

13
Sec on 1 
Zator Srl Via Galvani 11 - 20095 - Cusano Milanino (MI) - Italy www.zator.it - [e-mail]
1.4 Maintenance service request
1.5 Spare parts request
Contact:

Via Galvani 11 - 20095 Cusano Milanino (MI) - Italy
e-mail: [e-mail] www.zator.it
Tel.: [phone] Fax.: [phone]
Always forward the request in wri ng (fax or email) and give all the informa on to iden fy the machine
object of the request:
• Model
• Serial number
Please refers to the fron spiece of this manual or directly to the nameplate on board to the machine
or to the serial number of the microprocessor control.
The customer is responsible to purchase original spare parts that guarantee him to keep effi cient and
safe the microprocessor control.
The disassembly and assembly opera ons must be performed according to the manufacturer’s
instruc ons.
Contact the Technical Offi ce of Zator Srl which will give to you the specifi ca ons to do the request of
the parts and will provide the informa on about their replacement.
To order the spare parts is necessary to report completely all iden fi ca on data of the microprocessor
control and those of spare part to be replaced.
The illustra ons in this document are for example.

USER AND MAINTENANCE MANUAL
14 MICROPROCESSOR CONTROL LMZ08
2SAFETY NORMS
CONFORMITY OF USE
The  is designed and manufactured in compliance with the current safety standard.
Only trained personnel is authorized to install and use the control. For the LMZ08 control are provided
only and exclusively the applica on fi elds describe in this manual. All data and parameters indicated
in this manual must be respected. Any other use is considered improper.
All opera on with the LMZ08 control must be carry out in compliance with the following current
safety norm wri en in part:
1. DPR 547 of 27th April 1955 “Rules for preven on of work accidents” - DPR 303/56 “General rules
for work hygiene”;
2. Law No.186 of 1st March 1968 (Regula ons concerning the manufacturing of materials,
equipments, machinery, installa ons and electrical and electronic plants);
3. Rules of fi re preven on;
4. D.L. No.277/91 Risks of chemical, physical, biological agents (in par cular noise, lead and asbestos);
5. D.L. No.476 of 4th December 1992 Actualiza on Direc ve No.92/31/CEE – 89/336/CEE on
electromagne c compa bility;
6. DLGS 14th August 1996, No. 493 Safety signs actualiza on Direc ve No.92/58/CEE;
7. D.P.R. No.459 of 24th July 1996 Rule for introduc on and use of machines and safety components
on European Union district;
8. Law No.46 of 5th March 1990 Rules for safety of technical plants;
9. DPR No.447 of 6th December 1991 “Rule of law actualiza on of 5th March 1990, No.46 for the
plants safety”;
10. Legisla ve Decree of 19th September 1994 No.626 and 242/96 of 19th March 1996 for the
improvement of the safety and health of workers in the workplace;
11. Law No.791 of 18th October 1977 - DLGS No.277 of 31th July 1997 - Actualiza on of the European
Communi es council Direc ves of the 73/23/CEE and 93/68/CEE) about the safety guarantees
that the electric material must has, designed for use within specifi c voltage limits;
12. Direc ves 89/686/CEE about the PPE.

Sec on 2 
15
Zator Srl Via Galvani 11 - 20095 - Cusano Milanino (MI) - Italy www.zator.it - [e-mail]
2.1
2.2
Before the start-up of the microprocessor control the personnel must be adequately informed and
trained (D.L. 626/94) on its use, direc on and start-up process, as well as the safety norms to be
performed and also observe how it is prescribed in this document and in other documents possibly
a ached to the microprocessor control.
The employer must provide to instruct the personnel on the risks of injury, on safety devices and
accident preven on general rules provided by the community direc ves and the legisla on of the
country where the microprocessor control is installed.
For personnel who will work on the microprocessor control, for any func ons (installa on, assembly,
demoli on, maintenance and opera on) they will be provided with appropriate P.P.E. - Personal
protec ve equipment of type approved and cer fi cate by C.E.:
• 
• cut resistant gloves
• masks
• 
Always disconnect the power supply before proceed to carry out any maintenance
or adjustment opera ons.
Discharge the fl uid pressure before to proceed to carry out any maintenance or adjustment
opera ons.
The clothes of who will operate on the microprocessor control for any func ons
must be in compliance with the essen al safety requirements defi ned by the community
Direc ves 89/656/CEE and 89/686/CEE and to the actual laws in the country.

USER AND MAINTENANCE MANUAL
16 MICROPROCESSOR CONTROL LMZ08
2.3
In accordance with the Machine Direc ve it means for:
DANGER ZONE = area within or near the microprocessor control where the presence of an exposed
person make a risk to the safety and health of himself (A ached I - 1.1.1 Direc ve 89/392/CEE).
EXPOSED PERSON = any person that is placed en rely or par ally inside a danger zone (A ached I -
1.1.1 Direc ve 89/392/CEE).
OPERATOR = person who is appointed to install, operate, adjust, perform ordinary maintenance and
clean the machine (A ached I - 1.1.1 Direc ve 89/392/CEE).
All risk areas of the microprocessor control have been checked and consequently have been taken the
necessary precau ons to avoid risks to people and damage to the components of the microprocessor
control.
Safety glossary
Intended purposes
By this term it refers to the use of the machine as described by the manufacturer.
For “intended purposes” also refers to the use of the unit through its design, its construc on and
func on.

A secondary risk is a danger which is not obvious and results from the use of the machine.
Secondary risk are unavoidable despite all the preven ve measures that are taken.
Competent personnel
A person is competent when it acquired suffi cient knowledge in a specifi c fi eld both through the
professional instruc on and with the experience. A competent person must get to know with the
specifi c norms for the safety on work and for the accident preven on and generally with the technical
knowledge rules.
Trained personnel
A person is trained when it is informed by a competent person about the ac vi es it must perform
and the risks rela ve to improper behaviour and, if necessary, it has received the required training.
Also a trained person must be informed about the safety devices and protec ve measures.
2.3.1 General safety

Sec on 2 
17
Zator Srl Via Galvani 11 - 20095 - Cusano Milanino (MI) - Italy www.zator.it - [e-mail]
On the machine also equipped with protec on systems remain the following R. R. RESIDUAL RISKS:



This can lead an excessive increase of dispensing of glue as well as a fi re danger or dangers due to
inhala on of dangerous vapours to health.

In case of improper maintenance of the hydraulic system parts.

Prohibi on to smoke and/or to be present objects at temperature near the microprocessor control.
Skilled personnel
A skilled person is a competent person or suffi ciently trained.
The operator must be informed of the posi on and opera on of all commands and features of the
plant.
The maintenance and start-up opera ons must be performed by qualifi ed technicians a er properly
se ng up the machine.
The unauthorized tampering or replacement of one or more microprocessor control parts, the
adop on of accessories that modify the original use of the microprocessor control and the purpose of
diff erent consumer product from those recommended in this manual, can become a cause of injury
risks.
The protec ve devices must not be removed or tampered for the risk to reduce the accident preven on
features of our systems.



CAUTION and/or DANGER – Accident preven on rules for the operator
R. R. – RESIDUAL RISKS
There is the possibility to damage the machine and/or its components
Further informa on about the opera on in progress
 Provides useful informa on
DISCONNECT from the power supply line

USER AND MAINTENANCE MANUAL
18 MICROPROCESSOR CONTROL LMZ08
In order to safeguard the health and security of the exposed people, the machine is equipped with:
• Fixed guards: removable only by tools
• Mobile guards: depending on the model of microprocessor control
The machine can be equipped with area delimiters that prevent operator access to dangerous areas
(see R.R.).
CE norms signage: examples of danger symbols


CAUTION: The maintenance opera ons must be peremptorily carry out by qualifi ed and
authorized personnel, only and exclusively with machine turned off : power switch in “OFF”
posi on. Make sure the passages around the machine is not hindered by misplaced cables
and dangerous for personnel.
The user must always put available to the operators, in the areas that require it, safety
googles, gloves, and any other necessary protec ons; it must also make sure that these
safeguards are being used.
The areas that require the use of protec ve clothing must be marked with warning signs and
pictograms indica ng the residual risk.
 to tamper or remove the plates and the protec ons
on the microprocessor control.
The manufacturer declines all responsibility for the safety of the microprocessor control in
case of omi ed observance of the prohibi on.
C
Corrosive O Combus ve
agent
F
Easily fl ammable F+ Extremely
fl ammable
Xi
Irrita ng N Dangerous for the
environment
X
Noxious P Toxic
Danger Noxious material High voltage

Sec on 2 
19
Zator Srl Via Galvani 11 - 20095 - Cusano Milanino (MI) - Italy www.zator.it - [e-mail]
2.4
Opera ng environmental condi ons
The microprocessor control is designed to operate in a closed local, protected from the atmospheric
agents, with all the safety requirements resul ng from the laws in force.
Waste disposal
The buyer is responsible to follow the correct process and the norms in force in the country for the
disposal of waste and residual material.
Waste defi ni on
Waste is any material and object resul ng from human ac vity or natural cycles which is abandoned
or des ned to be abandoned.
Special waste
They are considered special waste:
• Remains from industrial produc on, agricultural ac vi es, cra s, commercial and service that for
quan ty are not declared comparable to urban waste;
• Obsolete and deteriorated machinery and equipments;
• Motor vehicles and their parts out of use.
Toxic-noxious waste
Are to be considered toxic-noxious waste all waste containing or contaminated by materials listed in
the a ached on the DPR 915/52 of actualiza on of Direc ves 75/4427CEE, 76/403/CEE and 768/319/
CEE.
Temporary storage
Temporary storage of toxic and noxious waste is allowed depending on the expected disposal of the
same by treatment and/or fi nal disposal. In each case, must be observed the laws in force in the
country of the user in the environmental safeguard fi eld.
Features of containers
The fi xed and mobile containers designed to contain toxic and noxious waste must have suitable
strength requirements in rela on to the chemical-physical proper es and the dangerousness features
of the waste contained. The containers where the products and the dangerous or noxious materials
are stored, must have markings and symbols in order to show the nature of their contents.
Registra on obliga ons
Pursuant to the DPR of 23 August 1982 rela ve to the implementa on of the Direc ve 75/439/CEE
the records of loading/unloading opera ons must be kept by all companies that generate - special or
toxic - noxious waste from industrial and hand-cra ed produc ons.

USER AND MAINTENANCE MANUAL
20 MICROPROCESSOR CONTROL LMZ08
Disposal
The pick up of special and/or toxic-noxious waste must be commi ed with contract to specifi cally
authorized companies and who do the transport materially must be in ownership of the required
authoriza ons and must be turn out to be registered in the haulers register.
It’s absolutely forbidden to throw waste in the environment.
For the disposal of the packaging, the user must follow the laws in force in the country of plant
installa on.
Fire material
There is no fi re dangers by the opera on of the microprocessor control.
Ligh ng
The customer is responsible for ensuring an appropriate ligh ng of the local where the machine is
installed, according to the laws in force in your country and the EU direc ves.
Vibra ons
The microprocessor control doesn’t make vibra ons.
CAUTION: The customer must provide an appropriate fi re-fi gh ng system, evalua ng its
internal situa on and respec ng the laws in force.
In case of fi re, disconnect immediately the power switch to interrupt the power supply.

The electromagne c valve is not designed to operate in explosive atmosphere. It is forbidden
to use the machine in an explosive atmosphere, even if only par ally explosive.