Zator MCZ02 Operating instructions

!"#$%
!"#$%&$%#'((%$)#%*+$%,
-('$).*/)!."*+'*.*#')!.*-.,

0.+%$)($,
&'()*(+,(-'.)//
%$$01)"23(-4)!'+(-'-4)5!67
68(+9
:;+<)=>0)$%)??@$>%>1
A(B)=>0)$%)??@$>%/1
'-C4DE(84F<'8
GGG<E(84F<'8
-123)456)748592545:2)745;4<
!#0=>?@=A
B-*')>=AC

/'#,.$'(
H-I;F)'83)F;3J4-3'K'+'89)8L(8)8L;)!'MF4JF4M;334F)M4-8F4+N
#;145D)!8<4585D
It’s in compliance with all regulaons and condions of security required by Direcve 2006/42/CE
concerning the machines as accepted by the naonal legislaon with Legislave Decree of 27 January
2010 - No.17.
It’s in compliance with the condions of the following other CE Direcves:
Direcve 2004/108/CE of the European Parliament and the Council of 15 December 2004 concerning
the reconciliaon of the member States legislaons relave to electromagnec compability.
Direcve 2006/95/CE of the European Parliament and the Council of 12 December 2006 concerning
the reconciliaon of the member States legislaons relave to electrical equipment designed for use
G'8L'-)M;F8('-),4+8(O;)+'P'83<
!4I;+ Touch Panel Control "4I; !"#$%
Serial Number Q;(F)4C)P(-2C(M82F;

E.<<F)"".)/"$F)>==GHI>H#'J

ZATOR Srl
&'()*(+,(-')//
%$$01)"23(-4)!'+(-'-4)5!67)
68(+9
:;+<=>0)$%)??@$>%>1)
A(B)=>0)$%)??@$>%/1)
Email: [e-mail]

6NDEX
A))) K'*'$.,)"*L%$!.+"%*)) C
1.1 Introducon 8
/<%)) R(FF(-89) 0
1.3 Warranty restricons 10
1.4 Maintenance service request 11
1.5 Spare parts request 11
>)) #%*L%$!"+M)%L)-(') A>
2.1 Safety and environment general informaons 13
2.2 P.P.E. Personal protecve equipment 13
2.3 Risks, protecons, warnings and cauons 14
) %<></)) *;-;F(+)3(C;89) /@
2.3.2 Dangers and risks unavoidable 15
2.3.3 Safety devices adopted 16
2.3.4 More general safety precauons 16
2.4 Environmental condion 17
2.5 Installaon - General norms 19
N)) +'#O*"#.,)/'(#$"&+"%*) >=
3.1 Instrument funcons 20
><%)) :;ML-'M(+)I(8() %%
><>)) 6-38F2P;-8)4,;F,';G) %@
><@)) 6M4-)+;O;-I) %1
I)) P.("#)Q*%R,'/K') NA
4.1 Turning on/o 31
@<%)) S4P;)3MF;;-) >>
4.2 Insert/modify parameters 34
1)) VALVES PROGRAMMING 37
5.1 Start sensor 39
5.2 Turning on/o the valves 39
G)) #%&M)S.,S'()!'*-) I=

T)) +'(+)!'*-) I>
C)) S.,S'()!'*-) II
8.1 Change the valve type 45
8.2 Change manually the valves parameters 47
8.2.1 Login 47
8.2.2 Valve setup menu 49
U)) ('+-&)!'*-) V=
9.1 Language selecon 52
9.2 Soware 53
A=) #%**'#+"%*) VI
10.1 Electrical connecons 54
/$<%)) A23;3)F;J+(M;P;-8) 11
10.2.1 Power plug fuses 55
10.2.2 Display fuse 56
AA)) #"$#-"+)/".K$.!) VT
A>)) +$%-P,')(O%%+"*K) VC
AN)) /"!'*("%*() VU

USER AND
MAINTENANCE MANUAL
MICROPROCESSOR CONTROL
MCZ02

8
!"#$%&'(%)&*'+#'&',#%)&'!&-
)*,$./$.,#"".$%,.'+$.-%!"#$%
A))K'*'$.,)"*L%$!.+"%*)
AFA
This manual is an essenal part of the microprocessor control and is desned to trained and well-
informed personnel, which is aware of the machine performance at the risk condions to which it
P(9)K;);BJ43;I<
This document supposes that in the plants where the machine is desned, are complied the present
-4FP3)4C)3(C;89)(-I)L9O';-;)4C)8L;)G4FT<
Zator Srl won’t be liable for acons or improper connecons made by unqualied and unformed
J;F34--;+<
Instrucons, drawings and documentaon contained in this manual are of reserved technical
disposion, only for Zator Srl property and may be not reproduced in any way, neither in full or parally
reproducon; not translated into another language, or trasmied in any electronic or mechanical
means or form, without wrien permission of Zator Srl.
Zator Srl doesn’t assume any responsibility regarding the accuracy of the contents of this manual.
The drawings and technical data in this document is updated to the date of their pubblicaon and
Zator srl reserves the right to change, without noce, the contents of this manual.
68) '3) 8L;F;C4F;) C4FK'II;-) C4F) :;ML-'M'(-) (-I) UJ;F(84F3) 4C) 8L;) P('-8;-(-M;) 84) 23;) 8L'3) P(-2(+) C4F)
dierent purposes from those relaves to the care and maintenance of equipment in queson.
This manual includes the installaon, use and maintenance norms of the microprocessor control in
3(C;89<
Test in producon workshop
:L;)P(-2C(M82F;F)O2(F(-8;;3)8L;)P(ML'-;.)8L(8)8L'3)I4M2P;-8)F;C;F3.)L(3)K;;-)'-3J;M8;I)(-I)8;38;I)
by his producon workshop.
A                 
                
!"#$%&'%&("'!&)#*+,-%(&'!&("-&./#.-/(0&#1&("-&23%+13(+/-/4

0
Secon 1 - GENERAL INFORMATION
!"#$%&'%( Via Galvani 11 - 20095 - Cusano Milanino (MI) - Italy www.zator.it - [e-mail]
AF>
:L'3)G(FF(-89)'3),(+'I)C4F)/%)P4-8L3)CF4P)8L;)(M82(+)I;+',;F9<
During the warranty period Zator Srl is undertaked to remove in the necessary me the obvious faults
and aws of material and/or producon, on condion that machine or equipment has been used
JF4J;F+9.)(MM4FI'-O)84)8L;)K;38)F2+;3)4C)K;L(,'4F)(-I)P('-8;-(-M;)JF4,'I;I)'-)8L'3)P(-2(+<
The awed parts under warranty are xed or replaced free from Zator Srl in the me compably
necessary, understood that the Zator Srl is exempted from each responsibility for any tle, while the
buyer give up to ask damages or costs, including those resulng from the temporary not use of the
purchased machinery for all the me is necessary to put it back in eciency; The transport and/or
the forwarding costs, the outward and the return trip costs relave to the operaon by the Zator’s
8;ML-'M'(-3)'-)8L;)V29;F)(IIF;33)(F;)(+G(93)4-)ML(FO;)4C)8L;)K29;F<
The labor costs relave to the operaon of the Zator’s technicians in the Buyer address for the removal
of awed parts under warranty, are on charge of Zator Srl, except these cases when the nature of the
aw can be easily removed on place by the Buyer.
This commitment of Zator Srl excludes each other warranty eects provided by the law.
The warranty for the replaced or repaired spare parts of the microprocessor control nishes the same
day of the warranty expiraon date of the microprocessor control, the replaced part warranty however
doesn’t has lifeme less than three months aer its installaon.
Replaced parts during the warranty period by the seller are free acquired in the same place with new
J(F83<
Are excluded from the warranty all the tools and consumable materials, possibly supplied by Zator Srl
G'8L)8L;)P(ML'-;<
It are excluded and renounced by the buyer every pretensions of items/people damages reimbursement
on charge to Zator Srl, for any tles, even if the damages were depending from manufacture or
material aws. It’s of equal excluded and given up any reimbursement for people and/or items
damages depending on the pracse of the microprocessor control. Parts replaced free remain of Zator
Srl property.
Elapsed the warranty period every operaon will be on charge to the buyer.
Applicaon elds
W) Packaging machines
W) Automaon machines
W) Paper converng industry
W) "(3;)P(T;F)'-I238F9
W) Prinng machine
W) :4K(MM4)(-I)G44I)'-I238F9
W) X33;PK+9
W) A44I)'-I238F9

/$
!"#$%&'(%)&*'+#'&',#%)&'!&-
)*,$./$.,#"".$%,.'+$.-%!"#$%
Condemnaon of conformity aw - Goods recepon
The original conguraon of the microprocessor control never must be changed.
On goods recepon, check that:
W) :L;)J(MT(O'-O)'3)'-8(M8
W) :L;);B(M8)M4FF;3J4-I;-M;)4C)8L;)M4PP'33'4-;I)P(8;F'(+
In case of damages or wrong delivery contact immediately Zator Srl.
The buyer, on penalty of warranty decadence, must report in wring the aw conformity or fault of
8L;)P'MF4JF4M;334F)M4-8F4+)84)8L;)3;++;F.)3J;M'C9'-O)'-)I;8('+)8L;)-(82F;.)G'8L'-);'OL8)I(93)CF4P)8L;'F)
I'3M4,;F9<
In no case the condemnaon of conformity aw or fault may be validly made aer the expiraon date
4C)8L;)G(FF(-89)8;FP3<
X+34) 8L;) K29;F) I;M(93) CF4P) 8L;) G(FF(-89) 'C) I4;3-Y8) (++4G) ;(ML) F;(34-(K+;) M4-8F4+) 8L(8) 8L;) 3;++;F)
requires.
It’s excluded from this warranty the most damage caused to the machine by the failure mely
condemnaon to the seller of a conformity aw or fault of the the microprocessor control.
AFN
This warranty is only valid for products of new construcon.
This warranty is limited to the reparaon or replacement, by the seller, of each parts of the machine
or supplied material that results awed, aer checking the existence of the aw.
In no case the seller will be liable for every consequenal or indirect aws or otherwise derived from
producon cycle interrupon or machine stoppage.
The seller is not liable for aws of the microprocessor control derived from the use of devices,
equipments, etc. that are enquired and provided by the customer and installed on the machine to
ML(-O;)'83)23;)M4PJ(F;I)84)8L;)4F'O'-(+)I;3'O-<
The seller is not liable for every conformity aws of the microprocessor control or faults owed for the
normal wear of those parts that, by their nature, are subject to rapid and connuous wear.
The seller also is not liable for damages resulng from improper use of the equipment and from the
non-observance of the norms expected for the execuon of the ordinary periodic maintenance.
The seller is not liable for conformity aws of the microprocessor control or faults that depends on
changes, reparaons, alteraons or tampering aributed to the buyer and however non-authorized
J;F34--;+)4C)8L;)K29;F<
The costs relave to the wear materials necessary for test and restart the microprocessor control are
4-)ML(FO;)4C)8L;)K29;F<

//
Secon 1 - GENERAL INFORMATION
!"#$%&'%( Via Galvani 11 - 20095 - Cusano Milanino (MI) - Italy www.zator.it - [e-mail]
AFI)!48592545:2)123@8:2)32W;219
AFV)(X432)X4391)32W;219
"4-8(M8N

&'()*(+,(-')//)Z)%$$01)"23(-4)!'+(-'-4)5!67)Z)68(+9)
;ZP('+N)'-C4DE(84F<'8)) GGG<E(84F<'8
:;+<N)=>0Z$%??@$>%>1)) A(B<N)=>0Z$%??@$>%/1
Always forward the request in wring (fax or email) and give all the informaon to idenfy the machine
object of the request:
Y) !D62<
Y) (2384<)5;7Z23
Please refers to the fronspiece of this manual or directly to the nameplate on board to the machine
4F)84)8L;)3;F'(+)-2PK;F)4C)8L;)P'MF4JF4M;334F)M4-8F4+<
The customer is responsible to purchase original spare parts that guarantee him to keep ecient and
3(C;)8L;)P'MF4JF4M;334F)M4-8F4+<
The disassembly and assembly operaons must be performed according to the manufacturer’s
instrucons.
Contact the Technical Oce of Zator Srl which will give to you the specicaons to do the request of
the parts and will provide the informaon about their replacement.
To order the spare parts is necessary to report completely all idencaon data of the microprocessor
M4-8F4+)(-I)8L43;)4C)3J(F;)J(F8)84)K;)F;J+(M;I<
The illustraons in this document are for example.

!"#$%&'(%)&*'+#'&',#%)&'!&-
/%
!"#$%&$%#'((%$)#%*+$%,)!"#$%
>)(.L'+M)*%$!()
))))#%*L%$!"+M)%L)-('
:L;)25678&*#%(/#9)'3) I;3'O-;I) (-I)P(-2C(M82F;I)'-) M4PJ+'(-M;)G'8L) 8L;)M2FF;-8)3(C(89)38(-I(FI<)
U-+9)8F('-;I)J;F34--;+)'3)(28L4F'E;I)84)'-38(++)(-I)23;)8L;)M4-8F4+<)A4F)8L;)!"#$%)M4-8F4+)(F;)JF4,'I;I)
only and exclusively the applicaon elds describe in this manual. All data and parameters indicated
'-)8L'3)P(-2(+)P238)K;)F;3J;M8;I<)X-9)48L;F)23;)'3)M4-3'I;F;I)'PJF4J;F<
All operaon with the MCZ02 control must be carry out in compliace with the following current safety
norm wrien in part:
/<) DPR 547 of 27th April 1955 “Rules for prevenon of work accidents” - DPR 303/56 “General rules
for work hygiene”;
%<) Law No.186 of 1st March 1968 (Regulaons concerning the manufacturing of materials,
equipments, machinery, installaons and electrical and electronic plants);
><) Rules of re prevenon;
@<) D.L. No.277/91 Risks of chemical, physical, biological agents (in parcular noise, lead and asbestos);
1<) D.L. No.476 of 4th December 1992 Actualizaon Direcve No.92/31/CEE – 89/336/CEE on
electromagnec compability;
?<) DLGS 14th August 1996, No. 493 Safety signs actualizaon Direcve No.92/58/CEE;
7. D.P.R. No.459 of 24th July 1996 Rule for introducon and use of machines and safety components
on European Union district;
8. Law No.46 of 5th March 1990 Rules for safety of technical plants;
0<) DPR No.447 of 6th December 1991 “Rule of law actualizaon of 5th March 1990, No.46 for the
plants safety”;
/$<)Legislave Decree of 19th September 1994 No.626 and 242/96 of 19th March 1996 for the
improvement of the safety and health of workers in the workplace;
//<)Law No.791 of 18th October 1977 - DLGS No.277 of 31th July 1997 - Actualizaon of the European
Communies council Direcves of the 73/23/CEE and 93/68/CEE) about the safety guarantees
that the electric material must has, designed for use within specic voltage limits;
/%<)Direcves 89/686/CEE about the PPE.

Secon 2 - AFET NORM - ONFORMIT OF E
/>
!"#$%&'%(!! ! "#$!%$&'$(#!))!*!+,,-.!*!/01$(2!3#&$(#(2!4356!*!57$&8!!!!999:;$72<:#7! *! #(=2>;$72<:#7
>FA
>F>
Before the start-up of the microprocessor control the personnel must be adequately informed and
trained (D.L. 626/94) on its use, direcon and start-up process, as well as the safety norms to be
J;FC4FP;I)(-I)(+34)4K3;F,;)L4G)'8)'3)JF;3MF'K;I)'-)8L'3)I4M2P;-8)(-I)'-))48L;F)I4M2P;-83)J433'K+9)
aached to the microprocessor control.
:L;);PJ+49;F)P238) JF4,'I;)84) '-38F2M8)8L;)J;F34--;+) 4-) 8L;)F'3T3)4C) '-[2F9.) 4-) 3(C;89)I;,'M;3) (-I)
accident prevenon general rules provided by the community direcves and the legislaon of the
M42-8F9)GL;F;)8L;)P'MF4JF4M;334F)M4-8F4+)'3)'-38(++;I<
For personnel who will work on the microprocessor control, for any funcons (installaon, assembly,
demolion, maintenance and operaon) they will be provided with appropriate &F&F'F - Personal
protecve equipment of type approved and cercate by C.E.:
Y) 
Y) :;9)321819459)[<D@21)
Y) 741\1
Y) 
X+G(93)I'3M4--;M8)8L;)J4G;F)32JJ+9)K;C4F;)JF4M;;I)84)M(FF9)428)(-9)P('-8;-(-M;)
or adjustment operaons.
Discharge the uid pressure before to proceed to carry out any maintenance or adjustment
operaons.
The clothes of who will operate on the microprocessor control for any funcons
must be in compliance with the essenal safety requirements dened by the community
Direcves 89/656/CEE and 89/686/CEE and to the actual laws in the country.

!"#$%&'(%)&*'+#'&',#%)&'!&-
/@
!"#$%&$%#'((%$)#%*+$%,)!"#$%
>FN
In accordance with the Machine Direcve it means for:
/.*K'$)0%*')\)(F;()G'8L'-)4F)-;(F))8L;)P'MF4JF4M;334F)M4-8F4+)GL;F;)8L;)JF;3;-M;)4C)(-);BJ43;I)
person make a risk to the safety and health of himself (Aached I - 1.1.1 Direcve 89/392/CEE).
']&%('/)&'$(%* = any person that is placed enrely or parally inside a danger zone (Aached I -
1.1.1 Direcve 89/392/CEE).
%&'$.+%$)\)J;F34-)GL4)'3)(JJ4'-8;I)84)'-38(++.)4J;F(8;.)(I[238.)J;FC4FP)4FI'-(F9)P('-8;-(-M;)(-I)
clean the machine (Aached I - 1.1.1 Direcve 89/392/CEE).
All risk areas of the microprocessor control have been checked and consequently have been taken the
necessary precauons to avoid risks to people and damage to the components of the microprocessor
M4-8F4+<
Safety glossary
"5925626)X;3XD121
V9)8L'3)8;FP)'8)F;C;F3)84)8L;)23;)4C)8L;)P(ML'-;)(3)I;3MF'K;I)K9)8L;)P(-2C(M82F;F<
For “intended purposes” also refers to the use of the unit through its design, its construcon and
funcon.

X)3;M4-I(F9)F'3T)'3)()I(-O;F)GL'ML)'3)-48)4K,'423)(-I)F;32+83)CF4P)8L;)23;)4C)8L;)P(ML'-;<
Secondary risk are unavoidable despite all the prevenve measures that are taken.
#D7X29259)X231D552<
A person is competent when it acquired sucient knowledge in a specic eld both through the
professional instrucon and with the experience. A competent person must get to know with the
specic norms for the safety on work and for the accident prevenon and generally with the technical
T-4G+;IO;)F2+;3<
+348526)X231D552<
A person is trained when it is informed by a competent person about the acvies it must perform
and the risks relave to improper behavior and, if necessary, it has received the required training. Also
a trained person must be informed about the safety devices and protecve measures.
8:;:<&=-%-/39&!31-(0

Secon 2 - AFET NORM - ONFORMIT OF E
/1
!"#$%&'%(!! ! "#$!%$&'$(#!))!*!+,,-.!*!/01$(2!3#&$(#(2!4356!*!57$&8!!!!999:;$72<:#7! *! #(=2>;$72<:#7
On the machine also equipped with protecon systems remain the following $F)$F)$'("/-.,)$"(Q(N



This can lead an excessive increase of dispensing of glue as well as a re danger or dangers due to
inhalaon of dangerous vapours to health.

6-)M(3;)4C)'PJF4J;F)P('-8;-(-M;)4C)8L;)L9IF(2+'M)3938;P)J(F83<

Prohibion to smoke and/or to be present objects at temperature near the microprocessor control.
(\8<<26)X231D552<
A skilled person is a competent person or suciently trained.
The operator must be informed of the posion and operaon of all commands and features of the
J+(-8<
The maintenance and start-up operaons must be performed by qualied technicians aer properly
seng up the machine.
:L;) 2-(28L4F'E;I) 8(PJ;F'-O) 4F) F;J+(M;P;-8) 4C) 4-;) 4F) P4F;) P'MF4JF4M;334F) M4-8F4+) J(F83.) 8L;)
adopon of accessories that modify the original use of the microprocessor control and the purpose of
dierent consumer product from those recommended in this manual, can become a cause of injury
F'3T3<
The protecve devices must not be removed or tampered for the risk to reduce the accident prevenon
C;(82F;3)4C)42F)3938;P3<


    
#.-+"%*)456HD3)/.*K'$)^)Accident prevenon rules for the operator
$F)$F)^)$'("/-.,)$"(Q(
There is the possibility to damage the machine and/or its components
Further informaon about the operaon in progress
 Provides useful informaon
/"(#%**'#+)CF4P)8L;)J4G;F)32JJ+9)+'-;

!"#$%&'(%)&*'+#'&',#%)&'!&-
/?
!"#$%&$%#'((%$)#%*+$%,)!"#$%
In order to safeguard the health and security of the exposed people, the machine is equipped with:
W) A'B;I)O2(FI3N)F;P4,(K+;)4-+9)K9)844+3
W) !4K'+;)O2(FI3N)I;J;-I'-O)4-)8L;)P4I;+)4C)P'MF4JF4M;334F)M4-8F4+
The machine can be equipped with area delimiters that prevent operator access to dangerous areas
53;;)$F$F7<
CE norms signage: examples of danger symbols
8:;:;&>31-(0&)-?'*-!&3)#.(-)
 M   
#.-+"%*: The maintenance operaons must be peremptorily carry out by qualied and
authorized personnel, only and exclusively with machine turned o: power switch in “OFF”
posion. Make sure the passages around the machine is not hindered by misplaced cables
(-I)I(-O;F423)C4F)J;F34--;+<
The user must always put available to the operators, in the areas that require it, safety
googles, gloves, and any other necessary protecons; it must also make sure that these
3(C;O2(FI3)(F;)K;'-O)23;I<
The areas that require the use of protecve clothing must be marked with warning signs and
pictograms indicang the residual risk.
 to tamper or remove the plates and the protecons
4-)8L;)P'MF4JF4M;334F)M4-8F4+<
:L;)P(-2C(M82F;F)I;M+'-;3)(++)F;3J4-3'K'+'89)C4F)8L;)3(C;89)4C)8L;)P'MF4JF4M;334F)M4-8F4+)'-)
case of omied observance of the prohibion.
"
"4FF43',; U Combusve
(O;-8
A
Easily ammable A= Extremely
ammable
Xi
Irritang ] Dangerous for the
;-,'F4-P;-8
X
]4B'423 P :4B'M
Danger ]4B'423)P(8;F'(+ S'OL),4+8(O;

Secon 2 - AFET NORM - ONFORMIT OF E
17
!"#$%&'%(!! ! "#$!%$&'$(#!))!*!+,,-.!*!/01$(2!3#&$(#(2!4356!*!57$&8!!!!999:;$72<:#7! *! #(=2>;$72<:#7
>FI
Operang environmental condions
The electromagnec valve is designed to operate in a closed local, protected from the atmospheric
agents, with all the safety requirements resulng from the laws in force.
!"#$%&'(#)*#"+
:L;)K29;F)'3)F;3J4-3'K+;)84)C4++4G)8L;)M4FF;M8)JF4M;33)(-I)8L;)-4FP3)'-)C4FM;)'-)8L;)M42-8F9)C4F)8L;)
I'3J43(+)4C)G(38;)(-I)F;3'I2(+)P(8;F'(+<
Waste denion
Waste is any material and object resulng from human acvity or natural cycles which is abandoned
or desned to be abandoned.
Special waste
:L;9)(F;)M4-3'I;F;I)3J;M'(+)G(38;N
W) Remains from industrial producon, agricultural acvies, cras, commercial and service that for
quanty are not declared comparable to urban waste;
W) Obsolete and deteriorated machinery and equipments;
W) !484F),;L'M+;3)(-I)8L;'F)J(F83)428)4C)23;<
Toxic-noxious waste
XF;)84)K;)M4-3'I;F;I)84B'MZ-4B'423)G(38;)(++)G(38;)M4-8('-'-O)4F)M4-8(P'-(8;I)K9)P(8;F'(+3)+'38;I)'-)
the aached on the DPR 915/52 of actualizaon of Direcves 75/4427CEE, 76/403/CEE and 768/319/
CEE.
Temporary storage
:;PJ4F(F9)384F(O;)4C)84B'M)(-I)-4B'423)G(38;)'3)(++4G;I)I;J;-I'-O)4-)8L;);BJ;M8;I)I'3J43(+)4C)8L;)
same by treatment and/or nal disposal. In each case, must be observed the laws in force in the
country of the user in the environmental safeguard eld.
Features of containers
The xed and mobile containers designed to contain toxic and noxious waste must have suitable
strength requirements in relaon to the chemical-physical properes and the dangerousness features
4C)8L;)G(38;)M4-8('-;I<):L;)M4-8('-;F3)GL;F;)8L;)JF4I2M83)(-I)8L;)I(-O;F423)4F)-4B'423)P(8;F'(+3)
(F;)384F;I.)P238)L(,;)P(FT'-O3)(-I)39PK4+3)'-)4FI;F)84)3L4G)8L;)-(82F;)4C)8L;'F)M4-8;-83<
Registraon obligaons
Pursuant to the DPR of 23 August 1982 relave to the implementaon of the Direcve 75/439/CEE
the records of loading/unloading operaons must be kept by all companies that generate - special or
toxic - noxious waste from industrial and hand-craed producons.

!"#$%&'(%)&*'+#'&',#%)&'!&-
18
!"#$%&$%#'((%$)#%*+$%,)!"#$%
,(#)*#"+
The pick up of special and/or toxic-noxious waste must be commied with contract to specically
authorized companies and who do the transport materially must be in ownership of the required
authorizaons and must be turn out to be registered in the haulers register.
68Y3)(K34+28;+9)C4FK'II;-)84)8LF4G)G(38;)'-)8L;);-,'F4-P;-8<
A4F) 8L;) I'3J43(+) 4C) 8L;) J(MT(O'-O.) 8L;) 23;F) P238) C4++4G) 8L;) +(G3) '-) C4FM;) '-) 8L;) M42-8F9) 4C) J+(-8)
installaon.
-(.%&/"$%.("+
There is no re dangers by the operaon of the microprocessor control.
Lighng
The customer is responsible for ensuring an appropriate lighng of the local where the machine is
installed, according to the laws in force in your country and the EU direcves.
Vibraons
The microprocessor control doesn’t make vibraons.
#.-+"%*: The customer must provide an appropriate re-ghng system, evaluang its
internal situaon and respecng the laws in force.
In case of re, disconnect immediately the power switch to interrupt the power supply.

The electromagnec valve is not designed to operate in explosive atmosphere. It is forbidden
to use the machine in an explosive atmosphere, even if only parally explosive.

Secon 2 - AFET NORM - ONFORMIT OF E
/0
!"#$%&'%(!! ! "#$!%$&'$(#!))!*!+,,-.!*!/01$(2!3#&$(#(2!4356!*!57$&8!!!!999:;$72<:#7! *! #(=2>;$72<:#7
>FV
Zator’s products are manufactured in compliance with the laws in force during its construcon.
The personnel will be trained and qualied to take advantage of the installed machinery requirements.
:L;)J;F34--;+)P238)4J;F(8;)'-)()M4PC4F8(K+;)3J(M;)8L(8)M42+I)K;)O2(F(-8;;)3(C;89)(-I)L9O';-;)C4F)
8L;)4J;F(84F<
In case of a dierent desnaon or necessity of use of the microprocessor control, it’s appropriate to
refer to the technical oces of the Zator Srl.
Goods in packaging
Outside the package are indicated all the informaon about the content idencaon and the safety
P4,;P;-8N
W) CE marking
W) (IIF;33)4C)8L;)3;-I;F)(-I)8L;)(IIF;33;;
W) dimensions: length – width – height
W) gross – net – tare weight
W) annotaons and pictograms (ex. brile, handle with care, high)
The customer must check the condion of the goods upon its arrival.
Predisposions: choose the installaon space
Without prejudice to specic disposions, the customer will be provide to:
W) Appropriate logisc arrangement for the placement and conducon of the microprocessor control
W) Power supply, including the protecve conductor usually called “GROUNDED”
W) Electrical equipment arrangement and possible pneumac system
W) R;(F)P(8;F'(+3
For the electrical connecon it is necessary to have a preferenal line of power supply with the
features listed in “technical features”.
Pneumac connecons
:L;)M4PJF;33;I)('F)P238)K;)CF;;)4C)L2P'I'89<)68)'3)-;M;33(F9)84)(33;PK+;)4-)8L;)
compressor one or more automac condensaon outlet; the air must be ltered and dried
out. Make sure that in the pneumac circuit is not inserted any type of substances (ex.
lubricants or other substances).

!"#$%&'(%)&*'+#'&',#%)&'!&-
%$
!"#$%&$%#'((%$)#%*+$%,)!"#$%
N)+'#O*"#.,)/'(#$"&+"%*
NFA
:L;& 25678& ,'*/#./#*-!!#/& *#%(/#9) L(3) K;;-) I;3'O-;I) (-I) F;(+'E;I) C4F) 8L;) 23;) 4-) ,(F'423) T'-I) 4C)
producon machines operang at high speed.
Its design and versality make it ideal whenever a producon process requires that manufactured
JF4I2M83)-;;I))4C)M4+I)O+2;3)K9)P;(-3)4C)JF4OF(PP(K+;)O+2;),(+,;3<
:L;)M4-8F4+)2-'8)M(-)384F;)2J)84)(-I)P(9)4J;F(8;)2J) 84)
8562X256259)[<;2)@4<@21)E:_4552<1J.);(ML)4-;)L(,'-O)8L;)J433'K'+'89)84)JF4I2M;)
<
:L;)O+2;),(+,;3)P(9)I;J43'8)[<;2)<8521)D3)[<;2)6D91)2J)84)()JF4OF(PP;I)3J;;I)(8)GL'ML)I483)G'++.)
automacally, convert to lines.
The microprocessor control can be used with two dierent modes:
Y) '5:D623)7D62N)G'8L)8L;)23;)4C)()P(ML'-;)3J;;I)I;8;M84F)5;-M4I;F7)GL;-;,;F)P(ML'-;3)P(9)F2-)
at variable speeds;
Y) +8723)7D62: without encoder, if the producon machines are designed to run at constant speed.
The working cycle begin with the “start” (photocell) reading the rst blank to glue: at this point, the
control unit will acvate the glue valves as dened by the programme set for each valve. The same
sequence is then repeated for all following single blanks.
Posioning and quanty of glue dots or lines are all exactly obtained thanks to the encoder device
GL'ML.)J;FP(-;-8+9)C;;I'-O)8L;)M4-8F4+)2-'8)G'8L)8L;)M2FF;-8)P(ML'-;)3J;;I.)G'++)J;FP'8)8L;)M4-38(-8)
P4-'84F'-O)4C)M4FF;M8)O+2'-O)(8)(-9)3J;;I<)V;'-O)8L;)M4-8F4+)2-'8)JF4,'I;I)G'8L)8G4)3'-O+;)JL484M;++3)
or start sensors input, each glue valve may be employed with a specic own “start”.