Zator MCZ02 Operating instructions

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It’s in compliance with all regulaons and condions of security required by Direcve 2006/42/CE
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2010 - No.17.
It’s in compliance with the condions of the following other CE Direcves:
Direcve 2004/108/CE of the European Parliament and the Council of 15 December 2004 concerning
the reconciliaon of the member States legislaons relave to electromagnec compability.
Direcve 2006/95/CE of the European Parliament and the Council of 12 December 2006 concerning
the reconciliaon of the member States legislaons relave to electrical equipment designed for use
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6NDEX
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1.1 Introducon 8
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1.3 Warranty restricons 10
1.4 Maintenance service request 11
1.5 Spare parts request 11
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2.1 Safety and environment general informaons 13
2.2 P.P.E. Personal protecve equipment 13
2.3 Risks, protecons, warnings and cauons 14
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2.3.2 Dangers and risks unavoidable 15
2.3.3 Safety devices adopted 16
2.3.4 More general safety precauons 16
2.4 Environmental condion 17
2.5 Installaon - General norms 19
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3.1 Instrument funcons 20
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4.1 Turning on/o 31
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4.2 Insert/modify parameters 34
1)) VALVES PROGRAMMING 37
5.1 Start sensor 39
5.2 Turning on/o the valves 39
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8.1 Change the valve type 45
8.2 Change manually the valves parameters 47
8.2.1 Login 47
8.2.2 Valve setup menu 49
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9.1 Language selecon 52
9.2 Soware 53
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10.1 Electrical connecons 54
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10.2.1 Power plug fuses 55
10.2.2 Display fuse 56
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USER AND
MAINTENANCE MANUAL
MICROPROCESSOR CONTROL
MCZ02

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This manual is an essenal part of the microprocessor control and is desned to trained and well-
informed personnel, which is aware of the machine performance at the risk condions to which it
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This document supposes that in the plants where the machine is desned, are complied the present
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Zator Srl won’t be liable for acons or improper connecons made by unqualied and unformed
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Instrucons, drawings and documentaon contained in this manual are of reserved technical
disposion, only for Zator Srl property and may be not reproduced in any way, neither in full or parally
reproducon; not translated into another language, or trasmied in any electronic or mechanical
means or form, without wrien permission of Zator Srl.
Zator Srl doesn’t assume any responsibility regarding the accuracy of the contents of this manual.
The drawings and technical data in this document is updated to the date of their pubblicaon and
Zator srl reserves the right to change, without noce, the contents of this manual.
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dierent purposes from those relaves to the care and maintenance of equipment in queson.
This manual includes the installaon, use and maintenance norms of the microprocessor control in
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Test in producon workshop
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by his producon workshop.
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Secon 1 - GENERAL INFORMATION
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During the warranty period Zator Srl is undertaked to remove in the necessary me the obvious faults
and aws of material and/or producon, on condion that machine or equipment has been used
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The awed parts under warranty are xed or replaced free from Zator Srl in the me compably
necessary, understood that the Zator Srl is exempted from each responsibility for any tle, while the
buyer give up to ask damages or costs, including those resulng from the temporary not use of the
purchased machinery for all the me is necessary to put it back in eciency; The transport and/or
the forwarding costs, the outward and the return trip costs relave to the operaon by the Zator’s
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The labor costs relave to the operaon of the Zator’s technicians in the Buyer address for the removal
of awed parts under warranty, are on charge of Zator Srl, except these cases when the nature of the
aw can be easily removed on place by the Buyer.
This commitment of Zator Srl excludes each other warranty eects provided by the law.
The warranty for the replaced or repaired spare parts of the microprocessor control nishes the same
day of the warranty expiraon date of the microprocessor control, the replaced part warranty however
doesn’t has lifeme less than three months aer its installaon.
Replaced parts during the warranty period by the seller are free acquired in the same place with new
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Are excluded from the warranty all the tools and consumable materials, possibly supplied by Zator Srl
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It are excluded and renounced by the buyer every pretensions of items/people damages reimbursement
on charge to Zator Srl, for any tles, even if the damages were depending from manufacture or
material aws. It’s of equal excluded and given up any reimbursement for people and/or items
damages depending on the pracse of the microprocessor control. Parts replaced free remain of Zator
Srl property.
Elapsed the warranty period every operaon will be on charge to the buyer.
Applicaon elds
W) Packaging machines
W) Automaon machines
W) Paper converng industry
W) "(3;)P(T;F)'-I238F9
W) Prinng machine
W) :4K(MM4)(-I)G44I)'-I238F9
W) X33;PK+9
W) A44I)'-I238F9

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Condemnaon of conformity aw - Goods recepon
The original conguraon of the microprocessor control never must be changed.
On goods recepon, check that:
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In case of damages or wrong delivery contact immediately Zator Srl.
The buyer, on penalty of warranty decadence, must report in wring the aw conformity or fault of
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In no case the condemnaon of conformity aw or fault may be validly made aer the expiraon date
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requires.
It’s excluded from this warranty the most damage caused to the machine by the failure mely
condemnaon to the seller of a conformity aw or fault of the the microprocessor control.
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This warranty is only valid for products of new construcon.
This warranty is limited to the reparaon or replacement, by the seller, of each parts of the machine
or supplied material that results awed, aer checking the existence of the aw.
In no case the seller will be liable for every consequenal or indirect aws or otherwise derived from
producon cycle interrupon or machine stoppage.
The seller is not liable for aws of the microprocessor control derived from the use of devices,
equipments, etc. that are enquired and provided by the customer and installed on the machine to
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The seller is not liable for every conformity aws of the microprocessor control or faults owed for the
normal wear of those parts that, by their nature, are subject to rapid and connuous wear.
The seller also is not liable for damages resulng from improper use of the equipment and from the
non-observance of the norms expected for the execuon of the ordinary periodic maintenance.
The seller is not liable for conformity aws of the microprocessor control or faults that depends on
changes, reparaons, alteraons or tampering aributed to the buyer and however non-authorized
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The costs relave to the wear materials necessary for test and restart the microprocessor control are
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