ZEG-ENERGETYKA ATS-9 User manual

ATS
-
9
Automatic Transfer Switch Controller

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TABLE OF CONTENT
1. MANUFACTURER COMMENTS ........................................................................................... 3
1.1. General safety rules .......................................................................................................................... 3
1.2. List of applied standards ................................................................................................................... 3
1.3. Storage and transport ....................................................................................................................... 4
1.4. Place of installation ........................................................................................................................... 4
1.5. Device documentation....................................................................................................................... 4
1.6. Disposal ............................................................................................................................................ 4
1.7. Warranty and service ........................................................................................................................ 4
1.8. How to order ...................................................................................................................................... 5
1.9. Manufacturer’s data .......................................................................................................................... 5
2. TECHNICAL DESCRIPTION ................................................................................................. 6
2.1. Application ......................................................................................................................................... 6
2.2. Main features .................................................................................................................................... 6
2.3. Construction ...................................................................................................................................... 7
3. TECHNICAL DATA .............................................................................................................. 11
4. FUNCTIONAL PROPERTIES .............................................................................................. 12
4.1. Principle of operation ...................................................................................................................... 12
4.2. Error codes ...................................................................................................................................... 20
5. INSTALLATION AND COMMISSIONING ............................................................................ 20
5.1. Storage and preparation ATS-9 controller for operation ................................................................. 20
5.2. Operation and maintaince ............................................................................................................... 21
6. SMIS 2 SOFTWARE ............................................................................................................ 21

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1. MANUFACTURER COMMENTS
1.1. General safety rules
1.2. List of applied standards
The device described in this manual has been designed and manufactured for industrial purposes. In the process
of development and production, compliance with the standards has been assumed, the fulfilment of which ensures
the implementation of the assumed principles and safety measures, provided that the user complies with the
installation, commissioning and operating instructions.
This device complies with the essential requirements of the Low Voltage Directive (2014/35/UE) and the
Electromagnetic Compatibility Directive (2014/30 / EU), in compliance with the following standards:
Urządzenie będące przedmiotem niniejszej instrukcji zostało zaprojektowane i jest produkowane dla zastosowań
przemysłowych.
 PN-EN 60664-1:2011 Insulation coordination for equipment within low-voltage
systems - Part 1: Principles, requirements and tests
 PN-EN 61010-1:2011 Safety requirements for electrical equipment for
measurement, control, and laboratory use -- Part 1: General requirements
 PN-EN 60255-26:2014-01 Measuring relays and protection equipment -- Part 26: Electromagnetic
compatibility requirements
 PN-EN 61000-6-2:2008 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for
industrial environments
 PN-EN 61000-6-4:2008/A12:2012 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards -
Emission standard for industrial environments
Related standards:
 PN-EN 61000-4-2:2011 Electromagnetic compatibility (EMC) - Part 4-2: Testing and measurement
techniques - Electrostatic discharge immunity test
 PN-EN 61000-4-4:2013-05 Electromagnetic compatibility (EMC) - Part 4-4: Testing and measurement
techniques - Electrical fast transient/burst immunity test
 PN-EN 61000-4-5:2014-10 Electromagnetic compatibility (EMC) -- Part 4-5: Testing and measurement
techniques -- Surge immunity test
 PN-EN 61000-4-11:2007 Electromagnetic compatibility (EMC) - Part 4-11: Testing and measurement
techniques - Voltage dips, short interruptions and voltage variations immunity tests
 PN-EN 60255-22-5:2014-1 Measuring relays and protection equipment -- Part 26: Electromagnetic
compatibility requirements
WARNING
During normal operation of the device, some of its parts are under hazardous voltage.
Inappropriate or improper use of the device can pose a danger to persons serving, also
leads to damage of the device.

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 PN-EN 60255-22-2:2014-1 Measuring relays and protection equipment -- Part 26: Electromagnetic
compatibility requirements
 PN-EN 60255-22-4:2014-01 Measuring relays and protection equipment -- Part 26: Electromagnetic
compatibility requirements
 PN-IEC 255-11:1994 Electrical relays - Part 11: Interruptions to and alternating component (ripple) in
d.c. auxiliary energizing quantity of measuring relays
1.3. Storage and transport
The devices are packed in individual packages to protect them from damage during transport and storage.
Equipment should be stored in transport packs, indoors, free of vibration and direct atmospheric, dry, airy, free
from harmful vapors and gases. Ambient air temperature should not be below -20 ° C and above + 70 ° C and
relative humidity should not exceed 80%.
1.4. Place of installation
The equipment should work in areas free of water, dust and gases and explosive, flammable and chemically
active gases where the mechanical exposure is moderate. Installation height should not exceed 2000 m above
sea level at an ambient temperature of -5 ° C to + 40 ° C and relative humidity not exceeding 80%.
The device terminal marked with the PE symbol should be connected to ground potential. It is recommended to
use stranded wire of cross section min. 2,5 mm2 and insulation strength min. 500 V with a length of no more than
3 m.
1.5. Device documentation
The set comes with:
 Operating manual
 Test protocol
 Warranty Card
1.6. Disposal
The device has been manufactured mostly from materials that can be recycled or disposed of without endangering
the environment. A recalled device may be recaptured for re-processing, provided that its condition corresponds
to normal wear and tear. All components that are not regenerated will be removed in an environmentally friendly
manner. The device should be disposed of in accordance with local law or passed on to an electronic waste
disposal company.
1.7. Warranty and service
The warranty period is 24 months from the date of sale, unless a longer period agreed in the contract or the sales
contract.

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The warranty covers free of charge removal of defects revealed during use, under the conditions specified in the
warranty card.
ZEG-ENERGETYKA SP. Z O.O. gives a guarantee subject to the following conditions:
 the installation and operation of the device should be in accordance with that manual
 the seal on the device's housing must not be affected
 no corrections or changes can be made to the warranty card
The warranty does not cover:
 defects caused in result of inappropriate transport or storage conditions
 defects caused in result of inappropriate installation or operation of the device
 defects caused in result of tampering within the unit, structural modifications, alterations and repairs
carried out without the consent of the manufacturer
BUYER TIPS:
 Proper and trouble-free operation of the device requires proper transport, storage, mounting and
commissioning, as well as proper operation, maintenance and service.
 The equipment must be handled by properly trained and qualified personnel
 When complaining, please state the reason for the complaint (symptoms related to malfunction) and
factory serial number
 After receiving of the complaint confirmation, send the complaint device with the warranty card to the
manufacturer's address
 The warranty period is extended by the time of successful complaint filling
1.8. How to order
The order should specify the full name of the device and all the necessary parameters:
 type and version of the device
 supply voltage level
Example of order:
 Automatic Transfer Switch Controller ATS-9
 supply voltage: Upn = 220 V DC
1.9. Manufacturer’s data
ZEG-ENERGETYKA Sp. z o.o. Oddział Tychy
ul. Fabryczna 2
43-100 Tychy
Poland

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tel: [phone]
tel/fax: [phone]
NIP: 6381805949
REGON: 242933572
VAT ID-No.: PL6381805949
ING Bank Śląski SA: 72 1050 1344 1000 0090 9570 7718
e-mail: [e-mail]
www.zeg-energetyka.pl
2. TECHNICAL DESCRIPTION
2.1. Application
ATS-9 is automatic transfer switch controller dedicated for LV switchgear. The device is especially dedicated for
switchgears serving as auxiliary voltage supply system including diesel generator incoming feeders. An Incoming
feeder where unplanned outage occurs is automatically switched off and the controller immediately sends switch
on command to one of stand-by supplies according to set priority. Signalling of failures provides the staff precise
and immediate information about occurring alert states. The controller provides also event recorder function. The
records can be transferred to SCADA system with fiber optic port, RS-485 port or ethernet port. The
communication protocol is chosen from one of the available protocols from the list as follows: ZEG, IEC 60870-5-
103 or (optional) MODBUS, DNP-3, IEC 61850.
Depending on auxiliary voltage level, the device is provided in two versions:
 ATS-9 of Upn 230V AC/DC
 ATS-9 of Upn 110V AC/DC
2.2. Main features
The main features of ATS-9 are:
 standard rack 19” enclosure 19”/4U/160
 removable front panel with possibility to install in any place
 48 programmable binary inputs
 24 relay outputs to control breakers and cooperate with substation telecontrol system
 16 analog inputs with function of voltage unbalance detection
 32 LED RGB diodes, fully programmable
 7 inch LCD display (mimic diagram, settings, configuration)
 watchdog contact in order to signal lack of auxilliary voltage or power supply module failure
 binary inputs for remote confirmation of visual signalling
 input/output modules equipped with screw 16-pins plugs
 possibility of upgrading the device to control any number of supplies
 possibility to block signalling with “Alarm ON/OFF” button
 „Alarm C” button to confirm signalling

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 function buttons F1-F6 for setting the priority of supplies
 8 communication ports: RS-232, RS-485, ST-fibre-optic
 transmission protocol chosen by software: IEC 60870-5-103 or ZEG
2.3. Construction
ATS-9 is enclosured in standard rack cassette of dimensions: 19”/4U/160. Each cassette is equipped with 32
RGB LED diodes for disturbance signalling purposes (Fig. 1). 7” LCD display main task is to visualise of switchgear
topology with current breakers states. LCD display serves as interface for settings and configuration purposes as
well. The device consist of two main parts:
 the front panel (equipped with RGB LED diodes and 7” LCD display)
 logical unit (enclosured in standard 4U cassette, equipped with input/output modules, supply module,
communication module)
Device construction allows to mount separately the front panel and the logical unit. The device can be mounted
in any place, while the front panel could be mount in desired place, for example at detachable cabinet frame. On
the front panel (Fig. 1) the function buttons F1-F6 are located. Function buttons are used for setting the priority of
supply voltage. ON/OFF buttons allows to block alarm and failure signals. Alarm C buttons is used for quitting
alarm signals.
483
1
7
7
Fig. 1. ATS-9 Automatic Transfer Switch Controller – front panel view
Description of modules designations:
 E1 – cassette 4U no. 1 (E2 – no. 2 etc.)
 H1 – communication module
 Z1 – supply voltage module, the converter of 230 V to 12 V DC
 Y1 – modules of 8 independent outputs for control and signalling purposes
 A1 – modules of 8 inputs dedicated to collect binary signals (input voltage 220 V AC/DC)
 P1 – supply voltage measuring module

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The standard hardware configuration of ATS-9 controller is:
 4 input modules, 8 inputs per each (marked as E1A1 – E1A4)
 3 output modules, 8 outputs per each (marked as E1Y1 – E1Y3)
 1 supply voltage module equipped with two independent 12 V transducers (marked as E1Z1)
 1 communication module (marked as E1H1)
 1 measuring module for measuring the supply voltage at incoming feeder
Fig. 3 presents the side view of the device. The device consist of two main parts:
 Front panel (left)
 Logical unit (right)
RXDRXD TXDTXD
USB
FRONT
PANEL
EKRAN
EKRAN
12V DC
E1A1 E1A2 E1A3 E1A4 E1A5 E1Y1 E1Y2 E1Y3 E1H1
PORT 1
PORT 2
PORT 7
PORT 1
PORT 2
PORT 3
PORT 4
PORT 5
PORT 6
E1P2E1P1 E1Z1
U84 U80 U76 U72 U68 U64 U60 U56 U40U44U48U52 U04U08U12U16U20U24U28U32U36
A
B
A
B
A
B
A
B
A
A
B
B
1
2
3
4
5
6
7
8
9
10
11
12
Fig. 2. Terminals arrangement – logical unit back side
121
42
Fig. 3. Side view. The front panel (left) and logical unit (right)

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Table 1a. Assigned functions of inputs in cassette 1 (E1) – standard arrangement
Table 1b. Assigned functions of inputs in cassette 1 (E1) – extra input module arrangement

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Table 2. Voltage measuring inputs – E1P1 – E1P3 modules
Table 3. Supply module – terminals description