Zenoah SGCZ2610DL User manual

848JN593B0 (803)
Mar. 2008
APPLICABLE SERIAL NUMBERS:
SGCZ2610DL : 80200001 and up
SGCZ2610DW : 80200001 and up
NOTE :
1. Use ZENOAH genuine parts as specified in the parts list for repair and/or replacement.
2. ZENOAH does not warrant the machines, which have been damaged by the use of any parts other
than those specified by the company.
3. When placing parts orders for repair and/or replacement, check if the model name and the serial
number are applicable to those specified in the parts list, then use parts number described in the
parts list.
4. The contents described in the parts list are accurate as of the date and may change due to
improvement.
5. The parts for the machine shall be supplied ten (10) years after the machine is discontinued. [It is
possible that some specific parts may be subject to change of their delivery term and list price
within the limit of ten (10) years after the machine is discontinued. It is also possible that some
parts may be available even after the limit of ten (10) years.]
RECIPROCATORS
SGCZ2610DL
SGCZ2610DW
PARTS LIST

SGCZ2610DL
Fig.1 DRIVE UNIT
Fig.2 CASE UNIT

SGCZ2610DL
1T3065-11000 MISSION ASSY 1
23805-11102 • CASE COMP, rear 1
306002-06001 • BEARING 2
406000-06001 • BEARING 2
504065-02812 • RING 1
63805-11211 • CASE, front 1
70225-00608 • BOLT 2
801252-30520 • BOLT 6
93805-11310 • DRUM 1
10 3805-11320 • GEAR, pinion 1
11 3180-13330 • RING 1
12 3805-11331 • GEAR, idler 1
13 2850-55211 • WASHER 2
14 3805-11360 • GEAR, wheel 1
15 3130-13270 • RING 1
16 3805-11412 • GASKET 1
17 3805-12101 PIPE COMP. 1
18 3805-12131 • CUSHION 1 ❈
19 3565-11341 CAP 1
20 0263-90510 SCREW 2
21 3805-12210 SHAFT 1
22 3805-11511 COVER, right 1
23 3805-11521 COVER, left 1
24 2200-76210 SCREW 3
26 T3101-11330 GRIP ASS’Y 1
31 848JN590R0 PLATE, name 1
32 848JN590X0 LABEL 1
40 T3110-14000 HANDLE ASSY 1
41 0263-90530 • SCREW 4
42 848JL066A4 GUARD 1
43 848JN366E0 GUARD 1
Key# PART NUMBER DESCRIPTION Q'TY
/UNIT NOTE
44 848JN366C0 BRACKET 1
45 T4950-63040 BOLT TORX 2 M6x30
46 T3300-17202 HANGER ASSY 1
47 T3300-17212 • HANGER 1
48 T3300-17222 • CLAMP 1
49 8488052000 SCREW 1
50 8488U00170 TOOL SET 1
51 T4017-91130 • SOKET 1
52 09007-00425 • WRENCH 1
53 09007-00528 • WRENCH 1
54 3540-91120 • SPANNER 1
55 1030-91340 • DRIVER 1
56 848JL092B1 COVER 1
57 848J823610 STRAP ASSY 1
89 T4950-62040 BOLT 4
Key# PART NUMBER DESCRIPTION Q'TY
/UNIT NOTE
Fig.1 DRIVE UNIT
31 848JN36110 CASE ASSY 1
32 3974-98102 • CASE COMP, cutter 1
33 3974-13102 • • CASE COMP, cutter 1
34 3805-13130 • • • SEAL 1
35 06000-00608 • • BEARING 1
36 06000-06804 • • BEARING 2
37 3805-13930 • • PINION 1
38 06000-06000 • • BEARING 2
39 3180-13330 • • RING 1
40 04065-02612 • • RING 1
41 3805-13940 • • PACKING 1
42 3805-13951 • • SPACER 1
43 3805-13200 • SHAFT COMP. 1
44 3805-13230 • • SEAL 1
45 04064-02012 • RING 1
46 3805-13412 • ARM, lower 1
47 8488R261M3 • CONROD 2
48 3805-13510 • SHAFT, inner 1
49 3805-13520 • NUT 1
50 3805-13550 • SHIM, 0.3t 0~1
51 3805-13560 • SHIM 1
52 3805-13570 • SHIM, 0.2t 0~1
53 3805-13580 • SHIM, 0.1t 0~1
54 3805-13612 • ARM, upper 1
55 3805-13711 • CRANKSHAFT 1
56 3805-13720 • GEAR 1
Key# PART NUMBER DESCRIPTION Q'TY
/UNIT NOTE
57 01641-20812 • WASHER 1
58 3805-13750 • BOLT 1
59 T3065-13800 • COVER COMP. 1
60 3805-13840 • • SEAL 1
61 06000-00608 • • BEARING 2
62 0263-00610 • SCREW 1
63 01642-20608 • WASHER 1
64 3805-13910 • GASKET 1
65 01252-40520 • BOLT 3
66 01010-50635 • BOLT 1
67 01252-70514 • SCREW 1
69 3975-13990 • LABEL 1
70 3805-13590 SHIM 1
71 8488Z07051 BLADE 2
72 01252-40608 BOLT 8
73 3805-15140 STABILIZER 1
74 0263-30508 SCREW 4
Key# PART NUMBER DESCRIPTION Q'TY
/UNIT NOTE
Fig.2 CASE UNIT
❈ Use Threebond 1521 for adhesion.

SGCZ2610DW
Fig.3 DRIVE UNIT
Fig.4 CASE UNIT

SGCZ2610DW
1T3065-11000 MISSION ASSY 1
23805-11102 • CASE COMP, rear 1
306002-06001 • BEARING 2
406000-06001 • BEARING 2
504065-02812 • RING 1
63805-11211 • CASE, front 1
70225-00608 • BOLT 2
801252-30520 • BOLT 6
93805-11310 • DRUM 1
10 3805-11320 • GEAR, pinion 1
11 3180-13330 • RING 1
12 3805-11331 • GEAR, idler 1
13 2850-55211 • WASHER 2
14 3805-11360 • GEAR, wheel 1
15 3130-13270 • RING 1
16 3805-11412 • GASKET 1
17 3805-12101 PIPE COMP. 1
18 3805-12131 • CUSHION 1 ❈
19 3565-11341 CAP 1
20 0263-90510 SCREW 2
21 3805-12210 SHAFT 1
22 3805-11511 COVER, right 1
23 3805-11521 COVER, left 1
24 2200-76210 SCREW 3
31 T3111-14300 HANDLE-L COMP. 1
32 848JC13230 BRACKET ASSY 1
33 3583-14111 • BRACKET 1
34 3583-14121 • CAP-L 1
35 3257-14192 • CAP-U 1
36 4820-13180 • BOLT 2
37 T4950-52500 • BOLT 4
38 T3111-14001 HANDLE-R ASSY 1
39 T3111-14310 • HANDLE-R 1
40 K6010-000550 • GRIP&LEV COMP. 1
41 K2200-000040 • • LABEL 1
42 K2300-000050 • • GRIP (L) 1
43 B1181-040545 • • NUT 1
Key# PART NUMBER DESCRIPTION Q'TY
/UNIT NOTE
44 K2300-000080 • • SWITCH 1
45 K5100-000030 • • SPRING 1
46 K5100-000040 • • SPRING 1
47 K2300-000090 • • HOLDER 1
48 B1122-C2910H • • SCREW, tapping 2 M3x10
49 K5100-000020 • • SPRING 1
50 K2300-000070 • • LEVER 1
51 K5100-000010 • • SPRING 1
52 K2300-000060 • • LEVER 1
53 K1300-000060 • • PLUG 1
54 K5100-000050 • • SPRING 1
55 K2300-000040 • • GRIP (R) 1
56 B1111-A0530H • • SCREW 1 M5x30
57 B1122-C4220H • • SCREW, tapping 5 M4x20
58 K5200-000060 • CORD 1
59 K5100-000130 • CABLE 1
60 K5200-000080 • TUBE 1
71 848JL066A4 GUARD 1
72 848JN366E0 GUARD 1
73 848JN366C0 BRACKET 1
74 T4950-63040 BOLT TORX 2 M6x30
75 T3300-17202 HANGER ASSY 1
76 T3300-17212 • HANGER 1
77 T3300-17222 • CLAMP 1
78 8488052000 SCREW 1
79 8488U00170 TOOL SET 1
80 T4017-91130 • SOKET 1
81 09007-00425 • WRENCH 1
82 09007-00528 • WRENCH 1
83 3540-91120 • SPANNER 1
84 1030-91340 • DRIVER 1
85 848JL092B1 COVER 1
86 6220-17202 HARNESS ASSY 1
87 8488X10020 LABEL 1
88 848JN590R0 PLATE, name 1
89 T4950-62040 BOLT 4
90 848B8138A1 PROTECTOR 1
Key# PART NUMBER DESCRIPTION Q'TY
/UNIT NOTE
Fig.3 DRIVE UNIT
31 848JN36110 CASE ASSY 1
32 3974-98102 • CASE COMP, cutter 1
33 3805-13123 • • CASE COMP, cutter 1
34 3805-13130 • • • SEAL 1
35 06000-00608 • • BEARING 1
36 06000-06804 • • BEARING 2
37 3805-13930 • • PINION 1
38 06000-06000 • • BEARING 2
39 3180-13330 • • RING 1
40 04065-02612 • • RING 1
41 3805-13940 • • PACKING 1
42 3805-13951 • • SPACER 1
43 3805-13200 • SHAFT COMP. 1
44 3805-13230 • • SEAL 1
45 04064-02012 • RING 1
46 3805-13412 • ARM, lower 1
47 8488R261M3 • CONROD 2
48 3805-13510 • SHAFT, inner 1
49 3805-13520 • NUT 1
50 3805-13550 • SHIM, 0.3t 0~1
51 3805-13560 • SHIM 1
52 3805-13570 • SHIM, 0.2t 0~1
53 3805-13580 • SHIM, 0.1t 0~1
Key# PART NUMBER DESCRIPTION Q'TY
/UNIT NOTE
54 3805-13612 • ARM, upper 1
55 3805-13711 • CRANKSHAFT 1
56 3805-13720 • GEAR 1
57 01641-20812 • WASHER 1
58 3805-13750 • BOLT 1
59 T3065-13800 • COVER COMP. 1
60 3805-13840 • • SEAL 1
61 06000-00608 • • BEARING 2
62 0263-00610 • SCREW 1
63 01642-20608 • WASHER 1
64 3805-13910 • GASKET 1
65 01252-40520 • BOLT 3
66 01010-50635 • BOLT 1
67 01252-70514 • SCREW 1
69 3975-13990 • LABEL 1
70 3805-13590 SHIM 1
71 8488Z07051 BLADE 2
72 01252-40608 BOLT 8
73 3805-15140 STABILIZER 1
74 0263-30508 SCREW 4
Key# PART NUMBER DESCRIPTION Q'TY
/UNIT NOTE
Fig.4 CASE UNIT
❈ Use Threebond 1521 for adhesion.

Fig.5 ENGINE UNIT
SGCZ2610DL/SGCZ2610DW

SGCZ2610DL/SGCZ2610DW
1848F3R12A2 CYLINDER 1
2848F3R12B0 GASKET, base 1
34820-12130 BOLT, M5x22 2
4848F4014A0 INSULATOR 1
5848F4014B0 GASKET, insulator 1
6T1590-13130 GASKET, carburetor 1
78488530600 SCREW, M3x6 1
88488F40550 TUBE 1
9848F408801 PUMP ASSY 1
10 848F3R1601 REEDVALVE (S) ASSY 1
11 848F3R16C0 • REEDVALVE 1
12 4810-16130 • STOPPER 1
13 4810-16170 • SCREW, M3x8 1
14 848F3R16E0 PIRE AIR (S) 1
15 848F3R1611 REEDVALVE (F) ASSY 1
16 848F3R16C0 • REEDVALVE 1
17 4810-16130 • STOPPER 1
18 4810-16170 • SCREW, M3x8 1
19 848F3R16F0 PIPE AIR (F) 1
20 848F3R16H0 GASKET, valve 2
21 8488141000 SCREW 6
22 4810-21101 CRANKCASE COMP. 1
23 2629-21130 • PIN 3
24 4810-21140 GASKET 1
25 06030-06001 BEARING 2
26 4810-21210 SEAL 1
27 1850-21220 SEAL 1
28 04065-02812 SNAP RING 1
29 4820-21310 BOLT, M5x30 3
32 848F4041A0 PISTON 1
33 8488C34101 RING 2
34 8488B82800 PIN 1
35 1260-41320 RING 2
36 T1551-41410 BEARING 1
37 8488738002 WASHER 2
38 848F3R4200 CRANKSHAFT COMP. 1
39 1650-43230 NUT 1
40 1000-43240 KEY 1
41 4810-71110 ROTOR 1
42 T1512-71200 COIL ASSY 1
43 T1512-71220 • CORD 1
44 2616-71320 • CAP 1
45 1260-71261 SPACER 2
46 4820-72150 BOLT, M4x22 2
47 848F4C8100 CARBURETOR ASSY 1
48 848F600630 • REBUILD KIT 1
49 1850-81450 • • BODY ASSY 1
50 4810-06021 • • GASKET KIT 1
51 848F4081G0 • BODY 1
52 1850-81520 • COVER 1
53 1751-81510 • PUMP 1
54 1751-81130 • RING 1
55 1881-81140 • SWIVEL 1
56 1752-81110 • SCREW 2
57 5500-81120 • BRACKET 1
58 1751-81180 • NUT 1
59 8488361200 • SCREW 1
60 1850-81530 • SCREW 4
61 5500-81160 • WASHER 1
62 8488330400 • SCREW 1
76 4820-82310 SCREW, M5x60 2
77 848F401510 MUFFLER ASSY 1
79 4810-15140 • ARRESTER 1
80 4820-15310 BOLT, M5x50 2
Key# PART NUMBER DESCRIPTION Q'TY
/UNIT NOTE
81 848F3R15C0 GASKET 1
82 848F3R15D0 PLATE, muffler 1
83 T1500-31110 COVER ASSY 1
95 4820-32120 SCREW, M5x16 5
96 848F3R31A0 COVER, engine 1
97 848F3R12G0 PLATE 1
98 4820-12350 SCREW, M5x10 2
99 4820-51110 SHOE 2
100 4820-51220 SPRING 1
101 T1500-51250 SCREW 2
102 T1500-51230 WASHER 2
103 1140-51242 WASHER 2
104 848F3071C2 CAP 1
105 1900-72120 SPRING 1
106 4810-71240 CORD 1
107 4810-71250 CORD, earth 1
108 T1512-71320 TUBE 1
109 3699-91867 PLUG, NGK CMR7H 1
110 4810-72120 GROMMET 1
111 4810-75100 RECOIL ASSY 1
112 4500-75120 • REEL 1
113 4500-75150 • SCREW 1
114 1850-75130 • SPRING, spiral 1
115 4500-75180 • COLLAR 1
116 4500-75190 • ARM 1
117 4810-75160 • ROPE 1
118 3330-75421 • KNOB 1
119 4810-75170 • PLATE, stopper 1
120 4500-75210 PULLEY 1
121 T1501-32120 SCREW, M5x16 2
122 4810-82100 BODY ASSY 1
123 4810-82130 • PLATE, choke 1
124 5500-82140 • LEVER, choke 1
125 2630-33610 • SCREW 1
126 4810-82170 ELEMENT 1
128 848F408321 COVER ASSY 1
129 5500-82221 • KNOB 1
130 848F348501 TANK ASSY 1
131 T1015-85202 • CAP ASSY 1
132 4500-85300 • • HOLDER ASSY 1
133 4500-85220 • • PACKING 1
134 5601-85260 • • FILTER 1
135 4820-85260 • • STOPPER 1
136 4810-85300 • PIPE COMP. 1
137 3302-85400 • FLTER ASSY 1
138 1260-85460 • CLIP 1
139 4820-85510 SCREW, M5x16 3
140 T1504-75411 LABEL, recoil 1
141 848F6190B1 LABEL, cover 1
142 T1506-31910 GUARD 1
143 4820-12130 BOLT, N5x22 2
144 1950-86120 CLIP 1
Key# PART NUMBER DESCRIPTION Q'TY
/UNIT NOTE
Fig.5 ENGINE UNIT