Zephyr AK7036BS Installation guide

Use, Care, and Installation Guide
www.zephyronline.com
Model number:
Serial Number:
Date of Purchase:
Sales Dealer:
APR14.0301 © 2014 Zephyr Corporation
Tempest I
AK7000BS
AK7036BS
AK7042BS
READ AND SAVE THESE INSTRUCTIONS

List of Materials
4
www.zephyronline.com
MODELS: AK7000BS, AK7036BS, AK7042BS
PARTS SUPPLIED
1 - Hood
%DIÀH¿OWHUV3 - AK7036BS and AK7042BS
+DORJHQOLJKWEXOEVpre-installed
6LQJOHLQWHUQDOEORZHUDQGEORZHUSODWHpre-installed
5HFWDQJXODUVWDUWLQJFROODUfor single blower horizontal ducting
1 - 8” round starting collar
5HFWDQJXODUPHWDOFDSfor single blower horizontal ducting
1 - Hardware package
HARDWARE PACKAGE CONTENTS
PARTS NOT SUPPLIED
- Ducting, conduit and all installation tools
&DEOHFRQQHFWRUif required by local codes
'XDOEORZHUNLWPBD-1200AFRPSDWLEOHZLWK$.%6DQG$.%6RQO\
- Recirculating kit accessory *
*Recirculating kit only compatible with single internal blower, not with dual internal blower.
Light Bulb Removal
Suction Cup (1)
M6 x 1” (4)
M6 x 1-1/2” (4)
M6 x 2” (4)
M3.5 x 8 (4) Wire Caps (3)
3/16 x 3/8 (4) Washers (4)

5
Installation – Ducting Calculation Sheet
Duct pieces To t a l
Equivalent number
length x used =
3-1/ 4” x 10”
Rect.,
straight
1 Ft. x ( ) = Ft.
7”-10” Round,
straight
1 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.900
elbow
15 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.450
elbow
9 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.900
flat elbow
24 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.
wall cap
with damper
30 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.to
6” round
transition
5 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.to
6” round
transition
900elbow
20 Ft. x ( ) = Ft.
6” Round,
900elbow
15 Ft. x ( ) = Ft.
6” Round,
450elbow
9 Ft. x ( ) = Ft.
Ft.
6” Round,
straight
1 Ft. x ( ) = Ft.
Subtotal column 1 =
Duct pieces To t a l
Equivalent number
length x used =
6” Round
wall cap
with damper
30 Ft. x ( ) = Ft.
Round
wall cap
with damper
30 Ft. x ( ) = Ft.
7” - 10”
Round,
900elbow
15 Ft. x ( ) = Ft.
7” - 10”
7” - 10”
Round,
450elbow
9 Ft. x ( ) = Ft.
Ft.
Ft.
Ft.
6” Round,
roof cap
30 Ft. x ( ) = Ft.
7” - 10”
Round,
roof cap
30 Ft. x ( ) = Ft.
Subtotal column 2 =
Subtotal column 1 =
Total ductwork =
6” round to
3-1/ 4” x 10”
rect.
transition
1 Ft. x ( ) = Ft.
6” round to
3-1/ 4” x 10”
rect.
transition
900elbow
16 Ft. x ( ) = Ft.
7” round to
3 1/ 4” x 10”
rect.
transition
8 Ft. x ( ) = Ft.
7” round to
3-1/ 4” x 10”
rect.
transition
900elbow
23 Ft. x ( ) = Ft.
Maximum Duct Length: For satisfactory air movement,
the total duct length should not exceed 100 equivalent feet.

Installation – Mounting Height & Clearance
6
www.zephyronline.com
DUCTING
A minimum of 8” round or 3-1/4” x 10” rectangular
GXFWPXVWEHXVHGWRPDLQWDLQPD[LPXPDLUÀRZ
HI¿FLHQF\IRUVLQJOHEORZHUDQG´URXQGGXFWIRU
dual blower.
Always use rigid type metal ducts only. Flexible
GXFWVFRXOGUHVWULFWDLUÀRZE\XSWR
$OVRXVHFDOFXODWLRQRQSDJHWRFRPSXWHWRWDO
available duct run when using elbows, transitions
and caps.
ALWAYS, when possible, reduce the number or
transitions and turns. If long duct run is required,
increase duct size from 8” to 10”.
If turns or transitions are required; install as far
away from hood duct output and as far apart,
between the two as possible.
Minimum mount height between range top to hood
bottom should be no less than 26”.
Maximum mount height should be no higher than
36”.
It is important to install the hood at the proper
mounting height. Hoods mounted too low could
UHVXOWLQKHDWGDPDJHDQG¿UHKD]DUGZKLOH
hoods mounted too high will be hard to reach and
ZLOOORVHLWVSHUIRUPDQFHDQGHI¿FLHQF\
If available, also refer range manufacturer’s height
clearance requirements and recommended hood
mounting height above range.
Vertical Ducting:
´URXQGPLQLPXPVLQJHEORZHU
´URXQGPLQLPXPGXDOEORZHU
Horizontal Ducting:
´[´PLQLPXPVLQJOHEORZHU
´URXQGPLQLPXPVLQJOHEORZHU
No horizontal option available for dual blower
DAMAGE-SHIPMENT / INSTALLATION:
• Please fully inspect unit for damage before
installation.
• If the unit is damaged in shipment, return the
unit to the store in which it was bought for
repair or replacement.
• If the unit is damaged by the customer, repair
or replacement is the responsibility of the
customer.
 ,IWKHXQLWLVGDPDJHGE\WKHLQVWDOOHULIRWKHU
WKDQWKHFXVWRPHUUHSDLURIUHSODFHPHQW
must be made by arrangement between
customer and installer.
36”
26” min.
36” max.

7
WARNING FIRE HAZARD
NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages.
All exhaust must be ducted to the outside.
Use metal ductwork only.
)DVWHQDOOFRQQHFWLRQVZLWKVKHHWPHWDOVFUHZVDQGWDSHDOOMRLQWVZLWKFHUWL¿HG6LOYHU7DSHRU'XFW7DSH
Some Ducting Options
Installation – Ducting Options
Side wall cap
w/ gravity damper
Ductless
Recirculating
Roof Pitch w/
Flashing & Cap
Rear Ducting

8
www.zephyronline.com
Installation – 6SHFL¿FDWLRQV
top
side
back
8 9/16”
1 5/8”
1”
4 9/16”
6”
*8 1/8”
or
**10 3/8”
*9 1/2”
or
**14 3/16”
2”
*7 7/8”
or
**9 15/16”
* Single Blower Dimension
** Dual Blower Dimension
R 9/16”
29 7/8” (30”)
35 7/8” (36”)
41 7/8” (42”)
3”
12”
11”
22 1/2”
37˚
C/L
9 7/8”
11/16”
7 3/8”
3 1/4”
4 1/16”
4 9/16” 1 1/4”
7 7/8”
rect. C/L
round C/L
4 9/16” 2 3/16”
2 3/16”
**15 5/16”

9
ELECTRICAL
WARNING
$OO(OHFWULFDOZRUNPXVWE\SHUIRUPHGE\TXDOL¿HGHOHFWULFLDQRUSHUVRQZLWKVLPLODUWHFKQLFDONQRZ
how and background.
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use
extension cord or adapter plug with this appliance.
Follow national electrical codes or prevailing local codes and ordinances.
Electrical Supply:
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded
branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/
ground. Please also refer Electrical Diagram labeled on product.
Cable Lock:
$FDEOHORFNLQJFRQQHFWRUQRWVXSSOLHGPLJKWDOVREHUHTXLUHGE\ORFDOFRGHV&KHFNZLWKORFDOUHTXLUHPHQWV
and codes, purchase and install appropriate connector if necessary.
Installation – Mounting the Range Hood
Cable Lock

10
www.zephyronline.com
Installation – Mounting the Range Hood
For dual blower installation instructions please refer to
page 13.
If recirculating range hood refer to the manual
included with ZRC-07xxxB recirculating kit or on our
website prior to installing hood. Recirculating kit
compatible with 650cfm single internal blower only.
For Mounting Under a Kitchen Cabinet
 6HOHFWSUHIHUUHGGXFWORFDWLRQYHUWLFDORUKRUL]RQWDO
 %HJLQLQVWDOODWLRQE\UHPRYLQJWKHEDIÀH¿OWHUV
3. Reinforce cabinet with 1”x2” wood strips if additional
strengthening is required or if cabinets are framed.
4. Temporarily position the range hood in the desired
mounting location. Measure and mark the mounting
holes, duct and electrical locations with a pencil.
NOTE: If using single internal blower a 8” round duct
opening is necessary. If using a dual internal blower,
please refer to page 14 for cut-out dimensions.
5. Drill/cut out the required openings for duct and
electrical access; make sure the duct opening is large
enough to apply duct tape.
 )DVWHQKRRGRQWRFDELQHWZLWK0ZRRGVFUHZV
provided.
7. Install electrical.
8. Install duct work and duct tape.
 5HLQVWDOOEDIÀH¿OWHUV
10. Power up hood and check for leaks around duct tape.
For Mounting to a Wall
 6HOHFWSUHIHUUHGGXFWORFDWLRQYHUWLFDORUKRUL]RQWDO
 %HJLQLQVWDOODWLRQE\UHPRYLQJWKHEDIÀH¿OWHUV
3. Temporarily position the range hood in the desired
mounting location. Measure and mark the mounting
holes, duct and electrical locations with a pencil.
4. Drill/cut out required openings.
5. Fasten hood onto wall with screws provided.
6. Install electrical.
7. Install duct work and duct tape.
 5HLQVWDOOEDIÀH¿OWHUV
9. Power up hood and check for leaks around duct tape.
duct/silver
tape
5. Duct
opening
cutout
3. Add 1x2
wood strips
2. Baffle
filters
2. Baffle
filters

11
This range hood is equipped standard with a 8” round vertical duct option. To convert from 8” round vertical to 8”
round horizontal ducting or 3-1/4” x 10” rectangular horizontal ducting please following the instructions below.
NOTE: Horizontal ducting is only available for the single internal blower.
127(,IKRUL]RQWDOO\GXFWLQJYLD´[´UHFWDQJXODUGXFWLQJWKHPD[LPXPDLUÀRZRI&)0ZLOO
be reduced to 550 CFM. Other CFM levels will not be affected.
VERTICAL TO HORIZONTAL DUCTING CONVERSION
1. Disconnect blower plug. 5HPRYHVFUHZVDWWRSRIKRRGERG\DWWDFKLQJ
blower to blower plate. Remove blower from
interior of hood body.
 5HPRYHVFUHZVIURPLQWHULRURIKRRGERG\
attaching blower plate to hood body. Remove
blower plate.
4. Knock out rear plates A & B for 8” round
rear ducting or plate B only for 3 1/4” x 10”
rectangular rear ducting.
A
B
Installation – Horizontal Conversion

12
www.zephyronline.com
5. Place blower inside hood as shown. 6. Attach blower to hood body from the back of
KRRGXVLQJSUHYLRXVO\UHPRYHGEORZHU
screws and reconnect blower plug.
7. Attach 8” round duct collar or 3 1/4”x10”
rectangular duct collar to back of hood body
XVLQJ0[VFUHZV
8. From inside hood body, position top cover plate
to top of hood body. From outside hood body,
attach top cover plate to top of hood body using
[VFUHZV
Installation – Horizontal Conversion

13
1. Disconnect blower plug.  5HPRYHVFUHZVDWWRSRIKRRGERG\DWWDFKLQJ
blower to single blower plate. Remove blower
from hood body.
 5HPRYHVFUHZVIURPLQVLGHKRRGERG\
attaching single blower plate. Remove single
blower plate from hood body.
4. Install dual blower plate from PBD-1200A kit
LQWRKRRGERG\$WWDFKE\VFUHZVSUHYLRXVO\
removed from step 3.
Installation – PBD-1200A Dual Blower
This range hood is equipped standard with a single blower vertical duct option. To convert from single blower
vertical ducting to dual blower vertical ducting please following the instructions below.
PBD-1200A dual blower kit compatible only with AK7036BS and AK7042BS models.
5. Install previously removed blower onto one side
RIGXDOEORZHUSODWHDQGDWWDFKE\SUHYLRXVO\
removed screws from step 2.
6. Install blower from PBD-1200A kit onto other
VLGHRIGXDOEORZHUSODWHE\[
screws.

14
www.zephyronline.com
Installation – PBD-1200A Dual Blower
NOTE: To secure the 10” transition adapter to top of hood a cut out of 14 1/2” width x 10 1/2” depth will need
to be made in the cabinet bottom.
If internal cabinet dimensions prevent this size of a cut out then the 10” transition adapter may be mounted
to the cabinet bottom rather than the top of the hood. Cut out dimensions for this type of installation are
13 1/4” width x 6 1/4” depth.
 3ODFH´URXQGDGDSWHULQFOXGHGZLWK3%'
$RQWRSRIKRRGDQGVHFXUHZLWK
M3.5 x 8 screws.
8. Connect blower wire extrension cable from
PBD-1200A kit to new blower. Connect both
blower plugs.
7. Dual Blower screw mount locations.

www.zephyronline.com
Wiring Diagrams
22
VOLTS HZ MAX AMPS
120
60
Single Motor 5
USE ONLY TYPE MR16, GU10, 35 W. MAX.HALOGEN LIGHT BULBS.
CIRCUIT DIAGRAM
Dual Motor 9
AK7000BS, AK7036BS
AK7042BS
ACT 390 CFM - Fan Max. 355W @ 2.8A
ACT 290 CFM - Fan Max. 255W @ 2.2A

25
DESCRIPTION PART #
Replacement Parts
/LJKW%XOE05*8:HDFK =%
%DIÀH)LOWHUHDFK 
Optional Accessories
'XDO,QWHUQDO%ORZHU.LWZEORZHU 3%'$
5HFLUFXODWLQJ.LW´=5&%
5HFLUFXODWLQJ.LW´=5&%
5HFLUFXODWLQJ.LW´=5&%
%DFNVSODVKZ6KHOYHV$.%6 $.
%DFNVSODVKZ6KHOYHV$.%6 $.
%DFNVSODVKZ6KHOYHV$.%6 $.
Universal Make-Up Air Damper, 650 CFM MUA008A
Universal Make-Up Air Damper, 1200 CFM MUA010A
To order parts, visit us online at http://store.zephyronline.com or call us at 1.888.880.8368
*Dual Internal Blower Kit only compatible with AK7036BS and AK7042BS
**Recirculating kit only compatible with single internal blower, not dual internal blower.
List of Parts and Accessories

AK7000BS
AK7036BS
AK7042BS

T
empest
I
AK7000BS, AK7036BS, AK7042BS
Ref # Part # Description Qty.
1 54050078 Collar, 8" Round w/Damper 1
2 11030016 Wires, Electrical 1
4 54200011 Box, Electrical 1
5 54190041 Plate, Single Blower 1
6 12120070 Blower 1
7 56200009 Plate, Control Board 1
8 12050028 Capacitor 2
9 11010064 Control Board 1
10 11000086 Switch Assembly 1
11 50120075 Panel, Rear (AK7000BS) 1
11 50120076 Panel, Rear (AK7036BS) 1
11 50120077 Panel, Rear (AK7042BS) 1
12 50210020 Filter, Baffle (36" & 42" x 3) 2
13 50500145 Light Socket Assembly 2
14 50110139 Panel
,
Li
g
ht
(
AK7000BS
)
1
14
50110139
Panel, Light (AK7000BS)
1
14 50110140 Panel, Light (AK7036BS) 1
14 50110141 Panel, Light (AK7042BS) 1
15 Z0B-0023 Bulb, Halogen, GU-10, 35W 2
16 11030079 Blower Extension Cable 1
17 05000097 Hardware Packet 1
17-1 01650001 Screw, 3/16 x 3/8 4
17-2 01060004 Screw, M3 x 8mm 4
17-3 01090003 Screw, M6 x 2" 4
17-4 01090001 Screw, M6 x 1" 4
17-5 01090002 Screw, M6 x 1 1/2" 4
17-6 02170001 Washer 4
17-7 15000002 Wire Cap 3
17-8 15000004 Suction Cup 1
MAR14.0101

Use, Care, and Installation Guide
www.zephyronline.com
Model number:
Serial Number:
Date of Purchase:
Sales Dealer:
J$1.001 © Zephyr Corporation
Tempest Recirculating Kit
ZRC-7000%
ZRC-7036%
ZRC-7042%
READ AND SAVE THESE INSTRUCTIONS

1
LIST OF MATERIALS....................................................... 2
INSTALLATION
Speci cations ............................................................... 3
Mounting the Diverter Box....................................... 4
Mounting the Filters and Brackets ....................... 5
LIST OF PARTS AND ACCESSORIES .............................. 6
Table of Contents

List of Materials
2
www.zephyronline.com
MODELS: ZRC-7000%, ZRC-7036%, ZRC-7042%
PARTS SUPPLIED
1 - Air diverter box
- Charcoal filters (for ZRC-7000B)
- Charcoal filter brackets (for ZRC-7000B)
1 - Hardware package
HARDWARE PACKAGE CONTENTS
PARTS NOT SUPPLIED
- Ducting, conduit and all installation tools
- Cable connector (if required by local codes)
3/16 x 1/2” (4)
Pre-installed
M4 x 8” (8)

3
Installation – Specifi cations
27
1
4
"
1
3
16
"
7
1
2
"
29
16
"
29
15
16
"
4"
12"
7
8
"
29
16
"
1
3
8
"
35
15
16
"
41
15
16
"
or
or
33
1
4
"
39
3
16
"
or or
Top
Front
Side