Zero COMANDO 24 Quick guide

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ZCOMV2 |CONTROL PANEL | COMANDO 24V
USER MANUAL AND CONFIGURATION
ZCOM24 VER1.0 01012018_REV1
IT | EN | FR
COMANDO 24
CONTROL UNIT
SLIDING GATES AND GARAGE DOORS
24V
made in italy

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ZCOMV24 |CONTROL PANEL | COMANDO 24V

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ZCOMV2 |CONTROL PANEL | COMANDO 24V
CONTENTS
1. SAFETY INSTRUCTIONS
STANDARDS TO FOLLOW
2. THE CONTROL BOARD
TECHNICAL SPECIFICATIONS
PROGRAMMING PRE-RECOMENDATIONS
3 CONFIGURATION
DIP-SWITCHES FUNCTION’S BOARD
4. TROUBLESHOOTING
5. FINAL CONSUMERS INSTRUCTIONS
INSTRUCTIONS FOR SPECIALIZED INSTALLERS
6. WIRING DIAGRAM
7. CONTROL BOARD COMPONENT CONNECTION
1. SAFETY INSTRUCTIONS
STANDARDS TO FOLLOW
ATTENTION:
•To ensure the safety of people, it is important that you read
all of the following instrucons. Incorrect installaon or incor-
rect use of the product may cause physical injury and material
damage.
•Keep these instrucons in a safe place for future reference.
•This product was designed and produced strictly for the use
indicated in this manual. Any other use, not expressly indicated
here in, could compromise the good condion/operaon of the
product and/or be a source of danger.
•ZERO SRL is not responsible for the improper use of the pro-
duct, or other use than that for which it was designed.
•ZERO SRL is not responsible if safety standards are not taken
into account when installing the equipment, or for any defor-
maon that may occur to it.
•ZERO SRL is not responsible for the safety and proper opera-
on when using components not sold by them.
•Do not make any modicaon to the operator components
and / or their accessories.
•Before installaon unplug the automaon from the mains
power supply.
•The installer must inform the client how to handle the product
in case of emergency and provide this manual to the user.
•Keep remote controls away from children, to prevent the au-
tomated system from being acvated involuntarily.
•The customer shall not, under any circumstances aempt to
repair or tune the automaon and must call a qualied techni-
cian only.
•Connect the automaon to a 230V plug with ground wire.
•Control board for indoor use.
2. THE CONTROL BOARD
TECHNICAL SPECIFICATIONS
Power supply: 12/24 VAC 80W
Lightbulb’s output: 24 VDC 10W max
Motor’s output: 1x24V 60W max
Aux. accessories output: 12 VDC 8W, max
Working temperature: -20°C a +50°C
Radio Receptor: Incorporated 433,92 Mhz
OP Transmiers: Rolling Code
Max. memory capacity: 200 codes max
CONNECTOR’S DESCRIPTION
M1 Connector
01 • 12V baery input
02 • 0V baery input
03 • Motor’s input (+) posive
04 • Motor’s input (-) negave
05 • Light bulb connecon output (-) negave
06 • Light bulb connecon output (+) posive
07 • Power supply output for accessories 12V AC - 8W máx.
08 • Power supply output for accessories 0V
M2 Connector
09 • Pedestrian START input (NA)
10 • Open/close input (NA)
11 • Safety device input PHOTOCELLS- complete direcon
inversion (NC)
12 • STOP buon’s input (NC)
13 • Safety device input EDGE- 2 seconds inversion (NC wire )
14 • Opening limit-switch input signal (NC)
15 • Closing limit-switch input signal (NC)
16 • Safety device and start input common
M3 Connector
17 • Antenna cable screen input
18 • Antenna input
D Connector
19 • 0V VCA transformer supply input
20 • 12V VCA transformer supply input
21 • 20V VCA transformer supply input

PG4
ZCOMV24 |CONTROL PANEL | COMANDO 24V
PROGRAMMING PRE-RECOMENDATIONS
Before proceeding to the control board conguraon, note the
following points listed in the table below in order to beer un-
derstand the control board funcon:
M2 Connector
Limit-switches :
14 and 12 • Make sure that the limit switche connecons are
synchronized with the L6 and L7 LEDs (). Test it by moving the
automaon limit-switch spring by hand to check that the L6
and L7 LEDs in the correct way (L7 LED turns o with a closing
signal and the L6 LED turns o with the opening signal).
Safety circuits:
11 • This circuit allows the connecon of all types of safety de-
vices such as photocells, safety edges etc. This device operates
only in the gate closing and it reverses the automaons move-
ment, when acvated.
14 • This circuit allows the connecon of all types of safety de-
vices such as photocells, safety bands, etc. This device acts in
both opening and closing direcons and reverses the automa-
ons movement for 2 seconds, when acvated.
M1 Connector
05 • This is an intermient output and must be used with lamps
that do not have electrical circuit because the output itself is
programmed to create a ashing eect on the bulb (apply only
a lightbulb with socket and bulb 24 Vdc 10W max). It does quick
ashes when it is opening, it remains o when paused and it
ashes slowly during closure.
3. CONFIGURATION
INSTALATION PROCESS
TRANSMITTER PROGRAMMING
01 • Place all the dippers in ON posion (UP). In case of not
using safety device at 11-12-13/M2 terminal (ex: photocells),
place the dipper 8/9/10 in ON to disable it.
02 • Unlock the motor, place the gate in the middle posion
and re-lock the engine.
03 • Connect the power to the control board check if the li-
mit-switches are acvated correctly. When wiring the limit-swi-
tches at terminals 01 and 02, the L6 and L7 LEDs will remain
lit. When moving the spring manually towards closing posion,
the L7 LED must turn o and when moving it towards opening
posion, the L6 LED must go o too. If the LEDs are turning o
opposite to the correct way, if L7 for opening and L6 for closing,
swap the wires from 14 and 15 terminals. Close the gate and
re-lock the motor.
04 • When the gate arrives at the closed posion, press the
SW1 PROGRAM buon located on the control board for 2 se-
conds unl the CODE LED (see connecon diagram page) stays
illuminated. immediately press the transmier buon you want
to be the total opening key.
NOTE: When the transmier buon is pressed, the CODE LED
must blink, indicang it is receiving the code.
05 • Release the rst buon and then press the SW1 PRO-
GRAMM buon twice to memorize the pedestrian opening
buon. The CODE LED will blink twice, indicang it is receiving
the code. Right away, press the second transmier buon you
want to be the pedestrian opening key, release it and wait for
the CODE LED turns o.
NOTE: If you select a buon other than the nº 2 for pedestrian
opening, the control board will recognize it as a complete ope-
ning buon, which means it will override the rst pressed but-
ton. If the pedestrian opening is not required then do not press
the nº2 buon and wait for the CODE LED to turn o.
ONCE CONFIGURED, THE PEDESTRIAN OPENING FUNCTION
WILL MOVE THE GATE JUST FOR 8 SECONDS FROM THE CLO-
SED POSITION AND WILL PERMIT A PARTIAL GATE OPENING.
06 • The transmier is now congured.
NOTE: Aer seng up a transmier type, the control board will
only accept transmiers from the same type, it means, if the
rst transmier is Rolling Code, they must all be Rolling Code
for the central to accept them. To program other transmiers,
repeat the steps from nº04.
ERASE ALL THE TRANSMITTERS FROM THE CONTROL BOARD
01 • With the gate closed, hold the SW1 buon connuously.
The CODE LED lights up and wait for 15 seconds unl it turns o.
Release the PROGRAM BUTTON
SW1 and the LED will ash three mes to signal the MEMORY
RESET has succeeded.
PROGRAMMING THE WORKING FUNCTIONS
01 • With the gate closed set the Dip-Switches to obtain the
required operang funcons:
DIP SWITCH FUNCTIONS
DIP 1 - ON and DIP 2 - ON
Step-by-step funcon with self-closing.
• During the opening it accepts transmier signals.
• When the gate stops it remains so for the programmed
pause me and then automacally closes. (FACTORY SET 60
seconds)
• If it receives a transmier signal during closing, it reverses.
• In pause me, it ancipates the closing

PG5
ZCOMV2 |CONTROL PANEL | COMANDO 24V
DIP 1 - ON and DIP 2 - OFF
Condominium funcon with automac closing:
Transmiers aren’t accepted during opening and during clo-
sing it reverses direcon and stops only at the gate’s end.
Transmiers are not accepted during the pause me.
DIP 1 - OFF and DIP 2 - OFF
Normal Step-by-step funcon with automac closure.
Gate opens or closes only if it receives transmier signals.
The behavior will be open-stop-close-stop-open.
DIP 3 - ON
Programing pause me before automac closing to 60 se-
conds
DIP 3 - OFF
Programing pause me before automac closing to 15 se-
conds
DIP 4 - ON
Enables the SOFT STOP funcon.
The SOFT STOP funcon is triggered 3 seconds aer the con-
trol board receives the limit-switch signal. When it receives, it
immediately starts so automaon stopping.
DIP 4 - OFF
Disables the SOFT STOP funcon and stops the gate immedia-
tely on limit-switch posion.
DIP 5 - ON
Enables blink funcon 2 seconds before opening commen-
ces..
DIP 5 - OFF
Disables blink funcon 2 seconds before start opening com-
mences.
DIP 6 - ON
Enables more force/torque during the opening operaon.
The motor force will be double and sensivity less during
opening of that set by TR11 and during closing will be as per
the seng of TR11.
NOTE: USED ONLY FOR OVERHEAD GARAGE DOORS APPLI-
CATION
DIP 6 - OFF
Enables an-crushing funcon during opening and closing,
has the same obstacole sensive funcon.
DIP 7 - ON
Enables automac closing 3 seconds aer photocells are in-
terrupted
DIP 7 - OFF
Disables automac closing 3 seconds aer photocells are in-
terrupted.
DIP 8 - ON
Disables the M2/11 safety device (PHOTOCELLS) reading.
DIP 8 - OFF
Enables the M2/11 safety device (PHOTOCELLS) reading.
NOTE: The DIP SWITCH 8 puts a link across the safety device
and common, instead of using a link wire.
DIP 9 - ON
Disables the M2/12 safety device (STOP BUTTON) reading.
DIP 9 - OFF
Enables the M2/12 safety device (STOP BUTTON) reading.
NOTE: The DIP SWITCH 9 puts a link across the safety device
and common, instead of using a link wire.
DIP 10 - ON
Disables the M2/13 safety EDGE device reading.
DIP 10 - OFF
Enables the M2/13 safety EDGE device reading.
NOTE: The DIP SWITCH 10 puts a link across the safety device
and common, instead of using a link wire.

PG6
ZCOMV24 |CONTROL PANEL | COMANDO 24V
If acvated between the LIMIT SWITCH posions the moon
of the gate is reversed for 2 seconds to free the obstacle im-
pact (moving the trimmer clockwise increases the current force
necessary to stop the gate moon). Aer the limit switch posi-
ons, if acvated it will stop any motor moon.
Through the DIP 6, the double sense force can be applied for
the closing funcon instead of opening.
NOTE: CHECK THE IMPACT FORCE LIMITS AFTER SETTING. AN-
TI-CRUSHING FUNCTION DOES NOT AVOID ANY OBLIGATION
TO INSTALL THE SAFETY DEVICES RECOMMENDED BY SAFETY
REGULATIONS.
PROGRAMMING SAFETY EDGES FUNCTIONALITY
The control panel can accept wire safety edges. USE DIP 10 to
set funcon.
ON-BOARD MAGNETIC LIMIT SWITCH FUNCTION the control
unit is equipped with a CN2 connector to accommodate a ma-
gnec limit switch module directly welded on control panel (on
demand and just for Z01 model).
BATTERY EMERGENCY FUNCTION (BLACK START):
The control board is equipped to operate in emergency with a
single 12v baery and with a baery recharging circuit (the
microprocessor realizes that it is in emergency and regulates
the safety, adapng it to the situaon, up to 5 maneuvers with
a 1.2AH baery).
NOTE: If black start is acvated the gates will move slowly (12V
supply) and will not have the ashing light blinking.
FORCE AND SENSITIVITY REGULATION (ANTI-CRUSHING)
The control board has 1 trimmer : TR11 - Allows the automaon
sensivity regulaon (increases sensivity by rotang it in the
clockwise direcon);

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ZCOMV2 |CONTROL PANEL | COMANDO 24V
CONNECTIONS

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ZCOMV24 |CONTROL PANEL | COMANDO 24V
LED COLOR FUNCTION DESCRIPTION
L01 RED Comes on when the PEDESTRIAN start command is acvated and goes o when released.
L02 RED Comes on when the START command is acvated and goes o when released.
L03 RED Always on. Goes o when the photocell is intercepted interrupng the PHOTO beam.
L04 RED Comes on when SAFETY EDGE is acvated and while programming.
L05 RED Comes on when the STOP command is acvated and goes o when released.
L06 RED Always on. Goes o when the CLOSING LIMIT SWITCH of motor is reached.
L07 RED Always on. Goes o when the OPENING LIMIT SWITCH of motor is reached
CODE RED Blinking when wrongly congured.
DIP 1
ON
WORKING LOGIC: STEP BY STEP WITH AUTOMATIC CLOSURE
(for other conguraon see the DIP SWICH paragraph)
OFF
DIP 2
ON
OFF
DIP 3
ON GATE PAUSE BEFORE CLOSING 60 SECOND
OFF GATE PAUSE BEFORE CLOSING 15 SECOND
DIP 4
ON SOFT STOP ENABLED
OFF SOFT STOP DISABLED
DIP 5
ON BLINK 2 SECONDOS BEFORE OPENING ENABLED
OFF BLINK 2 SECONDOS BEFORE OPENING DISABLED
DIP 6
ON ANTI-CRUSHING FUNCTION DIFFERENT SENSIVITY WHILE OPENING AND CLOSING (GARAGE DOORS)
OFF SAME SENSIVITY FOR ANTI CRUSHING FUNCTION (SLIDING GATES)
DIP 7
ON AUTOMATIC CLOSING AFTER PHOTOCELLS ARE INTERRUPTED ENABLED
OFF AUTOMATIC CLOSING AFTER PHOTOCELLS ARE INTERRUPTED DISABLED
DIP 8
ON PHOTOCELLS READING ENABLED
OFF PHOTOCELLS READING DISABLED
DIP 9
ON STOP BUTTON READING ENABLED
OFF STOP BUTTON READING DISABLED
DIP 10
ON SAFETY EDGES READING ENABLED
OFF SAFETY EDGES READING DISABLED
LED DESCRIPTIONS
DIP SWITCH DEFAULT (FACTORY) SETTINGS
The default sengs are highlighted in the boxes with grey background.

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ZCOMV2 |CONTROL PANEL | COMANDO 24V
FOTO
FOTO 180
PHOTOCELLS CONNECTIONS

PG10
ZCOMV24 |CONTROL PANEL | COMANDO 24V
FOTO IN
FOTO BATTERY

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ZCOMV2 |CONTROL PANEL | COMANDO 24V
LED LAMP
BULB LAMP
CN2
FLASHING LIGHT CONNECTIONS
LIMIT SWITCH (GATE OPEN/CLOSE POSITION) CONNECTION
NOTE:
ON-BOARD MAGNETIC LIMIT SWITCH FUNCTION the control unit is equipped with a CN2 connector to accommodate a magnec
limit switch module directly welded on control panel (on demand and just for Z01 model, will be also provided two magnec
stoppers for end limit switch posions).

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ZCOMV24 |CONTROL PANEL | COMANDO 24V
Problem Procedure Behavior Procedure II
Door doesn’t work
Make sure you have 24V
power supply connected to
control board and if it is wor-
king properly.
Sll not working. Consult a qualied ZERO tech-
nician.
Motor doesn’t move but
makes noise
Unlock motor and move the
gate by hand to check for
mechani cal problems on the
movement
Encountered problems? Consult an experienced gate
expert.
The gate moves easily? Consult a qualied ZERO
technician.
Motor opens but doesn’t
close
Unlock motor and move the
gate by hand to closed posi-
on.
Lock motor again and turn o
power supply for 5 seconds.
Reconnect it and send start si-
gnal using transmier.
Gate opened but didn’t close
again.
Check if there is any obstacle
in front of the photocells;
Check if any of the control-
devices (key selector, push
buon, video intercom, etc.)
of the gate are jammed and
sending permanent signal to
control unit;
Consult a qualied ZERO tech-
nician.
Gate doesn’t make complete
route and revert moving
Unlock motor and move ate
by hand to check for mecha-
nical problems on the gate
Encountered problems? Consult an experienced gate
expert.
The gate moves easily? Consult a qualied ZERO tech-
nician.
LED CODE Blinking check the safety devices connecons and link wire presence if a link is required.
TROUBLESHOOTING

PG13
ZCOMV2 |CONTROL PANEL | COMANDO 24V
Discovering the origin of the problem
1. Open control board and
check if it has 24V power
supply
2. Check input fuses
3. Disconnect the motor from
control board and test it by
connecng directly to power
supply (baery 12Vdc)in order
to nd out if they have pro-
blems.
4. If the motor works, the pro-
blem is on the control board.
Pull it out and send it to our
ZERO technical services for
diagnosis.
5. If the motor doesn’t work,
remove them from installaon
site and send to our ZERO te-
chnical services for diagnosis.
Check all moon axis and associated moon systems related with the motor and the gate to nd out what is the problem.
1. Check transformer right
supply.
2. If transformer are not the
problem, disconnect motor
from control board and test
it by connecng directly to
power supply in order to nd
out if it has problems.
3. If the motor works, the pro-
blem is from control board.
Pull it out and send it to our
ZERO technical services for
diagnosis;
4. If the motor doesn’t work,
remove it from installaon
site and send to our ZERO te-
chnical services for diagnosis
All ZERO control boards have LEDs that indicate the funconing of connecons to allow easy diagnosis of faults. All safety
devices LEDs (DS) in normal situaons remain On. All “START” circuits LEDs in normal situaons remain O.
If LEDs devices are not all on, there is some security system malfuncon (photocells, safety edges), etc.
1 • Close with a link wire all safety systems on the control board (check manual of the control board in queson).
If the automated system starts working normally check for the problemac device.
2 • Remove one link wire at a me unl you nd the malfuncon device .
3 • Replace it for a funconal device and check if the motor works correctly with all the other devices. If you nd another one
defecve, follow the same steps unl you nd all the problems.
If “START” circuits LEDs are turn On, there is a control device sending permanent signal.
1 • Disconnect all wires from START terminal input.
2 • If the LED turned O, try reconnecng one device at a me unl you nd the defecve device.
In case described procedures fell, remove control board and send to our technical services for diagnosis.
Check all moon axis and associated moon systems related with the motor and the gate to nd out what is the problem.
1. Check trimmer R10 and
ensure if seed to MINIMUM
value; Turn it in clockwise di-
r e c  o n a n d t r y a g a i n .
3. If the motor doesn’t work,
remove it from installaon
site and send to our ZERO te-
chnical services for diagnosis.
5. If this doesn’t work, remove control unit and send it to ZERO
technical services services.
NOTE: Seng force of the controller should be sufcient to make the gate open and close without stopping, but should stop
and invert with a lile eort from a person. In case of safety systems failure, the gate shall never cause physical damaged to
obstacles (vehicles, people, etc.).

PG14
ZCOMV24 |CONTROL PANEL | COMANDO 24V
EC DECLARATION OF COMFORMITY:
The undersigned Mr. ANDREA MARAN , represenng the following manufacturer,
ZERO SRL Via Roma 25/A 36077 ALTAVILLA VICENTINA (ITALIA)
Declares that the equipment described below:
Descripon: Electronic control unit
Model: ZCOM24
Is in compliance with the provisions set down in the following direcves:
• 2004/108 EC Direcve (EMC Direcve)
• 2006/95/CE Direcve
and that all the rules and/or technical specicaons shown below have been applied:
EN 60335-1,
EN 60204-1,
EN 55014,
EN 6100-3-2,
EN 6100-3-3,
EN 6100-4-2,
EN 6100-4-4,
ENV50140,
EN50081-1,
EN50082-1
ALTAVILLA VICENTINA (VI) – Italia
01-07-2016
and he also declares that it is not allowed to commission the device unl the machinery where it will be incorporated or who-
se it will become a component will have been idened and will have been declared in compliance with the condions of the
2006/42 EC Direcve and with the naonal legislaon that transpose it.
ANDREA MARAN
ZERO SRLS Representave

PG15
ZCOMV2 |CONTROL PANEL | COMANDO 24V

PG16
ZCOMV24 |CONTROL PANEL | COMANDO 24V
ZERO SRLS
Via Olona 110, Gallarate (VA) ITALIA
[e-mail] - www.miozero.it