ZF AFZE Series User manual

Packed Receiver
for Energy Harvesting Switch (AFZE)
OPERATING MANUAL
V03 EN Aug 2017 (BA_Empfaenger_EN_V03) ZF Friedrichshafen AG 1
1 Safety guidelines
WARNING: Danger to life
• Do not install this product as part of a
safety-relevant, life or health preserving
facility.
CAUTION: Damage to the device due to
electrical discharge
• Observe the ESD protection.
CAUTION: Damage due to liquid in the
device
• Prevent liquid from getting inside the
components.
• Do not use solvents such as benzine or alcohol, or
scouring agent and scourers for cleaning.
2 Area of application
The receiver module was designed to receive radio
frequency signals from energy harvesting switches
(AFIM / AFIS). The receiver is suitable for wall or rail
installation in the area of automation technology and
has different connection options.
3 Interfaces
3.1 Power supply interface to connect the
power using the external supply
Use the „Power supply“ interface to connect the
power using an external supply. The external supply
must be galvanically isolated. The input voltage may
total 7 to 24 V DC.
1 Observe the polarity (left + right – when viewed
from the front)
2 Connect the external supply using the spring
terminal (wire diameter 0.5 to 1.5 mm2). To do
so, press the spring downwards by inserting a
screwdriver into the smaller opening, and by
pushing the wire into the larger opening.
3.2 USB service interface
The USB interface is used for communicating with a
PC and for connecting power using a USB Micro-B
plug. The interface can be used for evaluating data
received wirelessly for service purposes. The interface
is protected from short circuits by a 500 mA SMD
fuse. Observe the maximum values for the USB
interface standard.
If the receiver is already connected to the power
supply interface when the USB is connected, then a
reset must be carried out in order for USB
communication to function.
3.2.1 USB transmission parameters
The USB connection appears as a virtual COM port in
the PC. You can configure it on the PC any way you
like.
If a transmitter has not been paired, then information
from all transmitters will be output (see 3.4.3 „TTL
data format“). If at least one transmitter has been
paired, then only the paired transmitters will be
output.
Name Value
Data rate 57600 Baud
Start bit 1
Data bit 8
Stop bit 1
Parity None
3.3 Relay connection
Spring terminals are used for connection (wire
diameter 0.5 to 1.5 mm2).
To do so, press the spring downwards by inserting
a screwdriver into the smaller opening, and by
pushing the wire into the larger opening.
3.3.1 Relay positions
3.3.2 Relay contact service life
Connection values:
6 A, 250 VAC resistive load
6 A, 30 VDC resistive load
3.4 TTL interface
CAUTION: Excess PC voltage will
damage the device.
• Use a higher-level control unit for data
communication.
• Do not connect the receiver directly to a PC using
the RS 232 interface. (The voltage level of the RS
232 interface on the PC totals 12 V, the TTL voltage
level totals 5 V).
When receiving data from a paired transmitter, the
following information is output via the interface:
Unique ID of the transmitter
Switch information (pressed or released)
Number of telegrams received
Signal reception strength in dBm (see 3.4.3 „TTL
data format“)

V02 EN Okt 2016 (BA_Empfaenger_EN_V02) ZF Friedrichshafen AG 2
3.4.1 RJ-45 pin assignment
PIN number Function
1 TTL, TxD
2 TTL, RxD
3 Not assigned
4 Not assigned
5 Not assigned
6 Not assigned
7 Not assigned
8 Ground
3.4.2 TTL transmission parameters
Name Value
Data rate 57000 Baud
Start bit 1
Data bit 8
Stop bit 1
Parity None
3.4.3 TTL data format
Byte Value
Start byte 0x53
Length 0x0B
Op-Code 0x1F
Version 0x01
UID 0xYY
0xYY
0xYY
0xYY
Data 0xYY
(0x00 = Pressed
0x01 = Released)
Strength
(signal)
0xYY
CRC (XOR) 0xYY
Y = any number
3.5 Plug contact
There is a contact for a PFL plug with a flat ribbon
cable next to the antenna output in the housing. The
plug contact is configured as a digital contact
(active = high potential, inactive = low potential).
3.5.1 Digital output
The digital output is used for activating external
modules digitally. There are 3 channels. „Channel“ is
configured as an open collector:
Symbol Parameter Condition Max.
Imax Max. current
per channel
Open col-
lektor sink
250
mA
Imax5V Max. load
5 V
– 150
mA
Vinmax Max. voltage
on the
channel
– 24 V
3.5.2 PIN assignment of the contact plug for
the digital output
PIN number Function
1 Channel 1
2 +5 V OUT (max. 150
mA)
3 Channel 2
4 Channel 3
5 Not assigned
6 Ground
3.5.3 Internal 5 V digital output
Example: LED driver
3.5.4 External Vin digital output
Example: LED driver
Vin extern = max 24 V,
Imax = 250 mA
per channel
4 Starting up
4.1 Mounting the antenna sleeve
The receiver has a fitted wired antenna. You need to
mount the antenna sleeve for protection and a
straight alignment.
1 Guide the wire antenna into the opening at the side
of the antenna sleeve
2 Insert the antenna sleeve into the holder
horizontally and turn it 90 degrees to the left.
The antenna sleeve is mounted.
4.2 Connecting the power supply
The power is supplied using an external supply (see
3.1 “Power supply interface to connect the power
using the external supply”) or a USB Micro-B plug
(see 3.2 “USB service interface”).
5 Pairing a transmitter
You can pair the transmitter either with the standard
setting (see 5.1 "Simple transmitter pairing") or with a
function (see 5.2 "Pairing transmitters with
functions").
You can pair up to 32 transmitters. In addition, during
pairing, you can decide which function the receiver
should output upon signal reception.
Note that every transmitter only performs with one
function.

V02 EN Okt 2016 (BA_Empfaenger_EN_V02) ZF Friedrichshafen AG 3
On the receiver there are two buttons with LEDs on
the left at the top in a recess. Press the buttons with
a sharp object such as a ball-point pen.
1 Get the transmitter that you want to pair ready.
If you do not touch anything more for than 2
minutes during the procedure, it stops
automatically.
2 Connect the receiver to the power supply.
The left LED flashes green (if a transmitter has not
yet been paired) or lights up green (if a transmitter
has already been paired).
5.1 Simple transmitter pairing
Simple transmitter pairing is used to save the
“button” function (see 5.2 "Pairing transmitters with
functions", function number 1). This means that the
output signal switches between active and inactive
every time the wireless switch is pressed.
CAUTION: Unintentional transmitter
pairing
• Do not allow transmitters to be triggered that
are not supposed to be paired during the
pairing procedure.
1 Press the right button for 2 seconds (Pairing) until
the right LED flashes yellow.
2 Trigger a signal on the transmitter.
3 If applicable, trigger a signal on the other
transmitters you wish to pair.
You can pair up to 32 transmitters consecutively.
4 Press the right button briefly (Pairing).
The left LED lights up green and the right LED is off.
The transmitters are paired.
5 Trigger a signal on the transmitters you have just
paired to check them.
The right LED flashes in yellow with every signal,
and you can hear the relay switch on the receiver.
5.2 Pairing transmitters with functions
You have to pair each transmitter separately.
You can allocate the following functions to the signal
received when pairing:
Function
number
Signal output on
the receiver
Right yellow
LED signal
1
(Standard
value)
Button: Switch
between active and
inactive when the
button is pressed
No action when
released.
Flashing once
(......)
2 Switch: Active
when the button is
pressed, and
inactive when
released
Flashing twice
(......
)
3 On only: Active
when the button is
pressed
Flashing three
times
(...
...)
4 30 sec. on: Active
when the button is
pressed for 30 sec.
Flashing four
times
(...
)
5 Off only: Inactive
when the button is
pressed
Flashing five
times
(...
)
6 30 sec. off:
Inactive when the
button is pressed
for 30 sec.
Flashing six
times
(...
)
1 Press and hold the right button (pairing button).
2 At the same time, briefly press the left button (reset
button) whilst continuing to hold down the right
button until the pairing LED flashes yellow.
The reset LED should now be solid green and the
pairing LED should be flashing as per for “function
number 1” sequence (see table below).
3 If required, the function can be changed by
pressing the pairing button, as described in the
table. This must be done at intervals of less than 1
second. For example: Function 2 requires two very
brief actuations of the pairing button.
The receiver will recognize this command after
approx. 1 second. The pairing LED will then flash
yellow, in accordance with the function number.
4 Trigger a signal on the transmitter.
Both LEDs should now show a solid light.
CAUTION: If only the reset (left) LED is flashing
green, then another transmitter was triggered in error
during this process. This causes a collision, as the
receiver is not able to determine which transmitter
should be paired. In this instance:
• Press the pairing (right) button for 2 seconds.
• Trigger the required transmitter again.
5 Press the pairing button briefly.
The pairing LED will then flash yellow according to
the selected function. For example: Twice per
second for function 2.
6 Press the reset button briefly.
The reset LED will then, following a brief pause,
display a solid green light and disconnect the
pairing LED. The transmitter is now paired.
7 Trigger a signal on the transmitter to varify pairing.
The pairing LED then flashes yellow with every
signal, and the relay switch can be heard on the
receiver.
6 Deleting transmitters
You can delete individual transmitters, or all
transmitters.
Connect the transmitter to the power supply.
The left LED lights up in green (if at least one
transmitter has been paired).
If you do not touch anything more for than 2 minutes
during the delete process, the procedure is canceled
automatically.
6.1 Deleting individual transmitters
1 Have the transmitter that you want to delete ready.
2 Press the right button for 4 seconds (Pairing) until
the right LED starts by slowly flashing before
flashing rapidly.
3 Trigger a signal on the transmitter you wish to
delete.
If only the left LED is flashing green, then another
transmitter was triggered in this phase. This causes a
collision, as it is not possible to distinguish which
transmitter is supposed to be deleted. In this case:
• Press the right button (Pairing) for 2 seconds.
• Trigger the required transmitter again.
The right LED lights up in yellow.
4 Press the right button (Pairing) as confirmation.
The right LED flashes yellow rapidly.
5 Briefly press the left button (Reset).
The transmitter is deleted. If only one transmitter
was paired, the left LED flashes green. If at least
one more transmitter was paired, the left LED lights
up in green.
6 Trigger a signal on the transmitters you have just
deleted to check them.
If it was deleted, nothing happens. If it was not
deleted, right LED flashes yellow with every signal,
and you can hear the relay switch on the receiver.
In this case, repeat the delete procedure.
6.2 Deleting all transmitters (Reset)
1 Press the right button (Pairing) and hold it down.
2 Press the left button briefly (Reset) while also
holding down the right button (Pairing).
3 When the right LED starts flashing slowly and then
flashes faster after 4 seconds, release the right
button (Pairing).
The left LED flashes green. All transmitters are
deleted.
7 Error messages
If an error occurs, the left LED (Reset) flashes green
rapidly. The right, yellow LED shows the error code. If
several errors occur, then the error with the highest
priority (error number) is shown.

V02 EN Okt 2016 (BA_Empfaenger_EN_V02) ZF Friedrichshafen AG 4
8 Troubleshooting
9 Technical data
Name Value
Antenna External wire antenna
Frequency EU 868.3 MHz (±15 kHz)
Frequency USA,
Canada
915.0 MHz (±15 kHz)
Data rate 76.9 kBit/s
Interfaces USB Micro-B, TTL, low
voltage relay 48 V/230 V
Wireless log ZF proprietary 2.0
Modulation 2-FSK
Coding NRZ
Wireless channels 1
Range 300 m outdoors, 30 m
indoors
Operating temperature –40 °C to +85 °C
Sensitivity at 23 °C –98 dBm at 0.1 %
telegram error rate
Supply voltage 5.0 VDC ±5 % / 0.5 A
(USB) and / or
7 to 24 VDC / 3 W
(power supply
connection)
Max. connected load
relais
6 A 250 VAC / 30 VDC
10 Contact
If you require further information, please consult:
Europe:
ZF Friedrichshafen AG
E-Mobility, Electronic Systems
Graf-Zeppelin-Straße 1
91275 Auerbach
Germany
North America:
ZF Electronic Systems
Pleasant Prairie LLC
11200 88th Avenue
Pleasant Prairie, WI 53158
USA
Asia-Pacific:
ZF Electronics Asia Limited
2/f Technology Plaza
29-35 Sha Tsui Road
Tsuen Wan, New Territories
Hong Kong
Internet: switches-sensors.zf.com
E-Mail: switches-sensors@zf.com
11 General user information
We reserve the right to make technical modifications
which serve the development of our products.
Improper use and storage can lead to faults and
damage to the product. The device must be mounted
and put into operation by qualified personnel which is
familiar with the installation, setup, and operation of
this product. Qualified personnel according to this
manual are persons who can assess the work
allocated to them, and can identify possible dangers
due to their professional education, their knowledge
and experience, and their knowledge of the relevant
standards. The warranty expires completely once
unauthorized modifications to the product have been
carried out. Do not carry out any unauthorized repairs
and do not open up the product. These instructions
are only valid for the supplied product.
The warranty for this product is for commercial
customers for one year from date of purchase.
Liability for financial damages and defects is
excluded.
Damages caused by disregarding this manual and
further documents attached to this product cannot be
claimed against the manufacturer.
12 General warning
Hazardous voltage, IEC 60417-5036
(2002-10)
The relay connection must be put into
operation by qualified personnel only and
disconnected from voltage using an
isolating unit.
This device is not suitable for use in a
place which can be accessed by children.
13 Declaration of conformity
13.1 CE (868.3 MHz version)
This component is CE certified and
complies with the guidelines
EN 300-220 SRD, EN 301 489-1/-3 and
EN 60950-1. Observe the local regulations before
using in other countries.
13.2 FCC (915.0 MHz version)
The device complies with FCC part
15.249 and 15B. Observe the local
regulations before use in countries
other than the USA.
14 Disposal
Dispose of the used components at an
official collection point for electronic
waste or at your local dealer.
Error
number
Right
yellow LED
signal
Errors and effects on
the transmitter
1 Einfaches
Blinken
(......
)
Dauerbetätigung der
Pairing-Taste (> 10
Sek.):Alle Ausgänge
inaktiv, solange Fehler
vorliegt.
2 Doppeltes
Blinken
(...
...)
Senderliste voll (beim
Versuch, mehr als 32
Sender
anzulernen):Anlernvorga
ng wird unterbrochen.
3 Dreifache
s Blinken
(...
...
)
Empfangsbuffer voll: Alle
Ausgänge inaktiv, Buffer
wird gelöscht,
Fehlersignal wird nach
10 Sek. eingestellt.
Fault Rectification
Poor signal
transmissio
n
• Position the transmitter and
receiver in a way that ensures as
few sources of interference as
possible are between them (e.g.
walls).
• When possible, do not install the
transmitter and receiver on the
same wall, but rather opposite
each other.
• Remove any metal objects with a
shielding effect from the vicinity
of the transmitter and receiver
(e.g. cables).
• Remove sources of electrical
interference from the vicinity of
the transmitter and receiver (e.g.
other wireless devices, PCs,
electronic ballasts for neon tubes
and energy saving lamps).
• Change the position of the
transmitter or receiver.
• Check the function of the
transmitter directly on the
receiver.
Receiver
does not
function
• Check the supply voltage.
• Check the function of the
activated device.
Random
signal
output on
receiver
• Check whether a transmitter is
triggering continuously.
• If a transmitter was incorrectly
paired and you are aware of this,
you can delete the specific
transmitter (see 6.1 "Deleting
individual transmitters").
• Delete all transmitters and pair
them again.
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