Zico QUIC-LIFT LAS-775 Parts list manual

ZICO®
3097PM1
QUIC-LIFT™Ladder aCCess sysTem
modeL Las
ParTs and InsTrUCTIon manUaL REV. 11-9-12
I. SYSTEMS AVAILABLE
Refer to combination chart (page 18) for the correct combination number for the ladders you are using.
Then contact Ziamatic Corp. to ascertain the LAS system you require.
A. Ladder Access Systems (LAS)
  Note: Modelnumberscarriedsufx-03untilJanuary1,1997,whenitwasdropped.
  1. LAS-775  Completeunitwith7-3/4"laddersupport
  2. LAS-975  Completeunitwith9-3/4"laddersupport
  3. LAS-1200  Completeunitwith12"laddersupport
B. Bulk Head Mounted Ladder Access Systems (LAS-BHM)
  1. LAS-BHM-775 Completeunitwith7-3/4"laddersupport
  2. LAS-BHM-975 Completeunitwith9-3/4"laddersupport
  3. LAS-BHM-1200 Completeunitwith12"laddersupport
C. Hard Sleeeve System (HSS)
  • HSS-CWT-210 Hardsleevesystemcompletewithtwo10'aluminumtrays
  Note: HSSstartswithbasicLASunittowhichothercomponentsareadded.Seepage24for
 addingonehardsleevetoaSystem.
D. Portable tank Systems (PTS)
  Note: Separatebooklet(3098PM1)coversoperaitonofthePTSSystem.
  1. PTS   Basicunitwith30-1/2"deepbox
  2. PTS-TCH  Tankcoverhardware
E. Horizontal Access Systems (HLAS)
  Note: Separatebooklet(3097PM6)coversoperationoftheHLASSystem.
  1. HLAS-775
  2. HLAS-975
  3. HLAS-1200
  4. HPTS

-2-
II. STANDARD EQUIPMENT
 ThefollowingitemsareincludedwitheachcompleteLASorHSSSystem:
A. Instruction Packet
  IncludesallinformationrequiredtoinstallacompleteSystem.Wiringdiagramsandpartslistsare
 provided.
B. Control Switch - Model No. LAS-CHS (P/N 3097-105-144)
  Adouble-poledouble-throwmomentarytoggleswitchisprovidedforoperationoftheSystem.
C. Flashing Light Kit - Model No. LAS-FLK (P/N 3097-270-000)
  PriortoJanuary1,1997,weprovidedanaudio-visualalarmsystem(modelLAS-AVA)withrelay
 (P/N3097-105-152).Youmaystillpurchasetheaudio-visualalarm(seeP/N8047-125-000,
 modelAVA)ortherelay,buttheyarenolongerpartoftheSystem.NFPA1901-96requiresashing
 lights.TheselightsmustashunlesstheSystemisinthestoredposition.
III. OPTIONAL EQUIPMENT
 ThefollowingitemsmaybeaddedtoanyoftheLASorHSSSystems.
A. Model LAS-FLB
  Bracketsaretobemountedontopsurfaceofpivotsupportcasting(item4,page15andpages25,
 27&28).Foldingladderbracket(FLBorFLBA)mustbeorderedinadditiontotheLAS-FLBcastings.
 Thisoptionallowsyoutocarryafoldingladderinadditiontoyourladdersorhardsleeves.
B. Model HSS-TMC
  Traymountingcastingsallowyoutocarryonelengthofhardsleeveinadditiontoyourladders
 (LAS)ortwolengthsofhardsleeve(HSS).ThesecastingsmountontopoftheLAS-FLBcastings,
 whichmustalsobeorderedwiththisoption(itemH3,page24andpages25,26&27)alongwithtray
 mounthardware(HSS-TMH)anda10foottry(HSS-SAT-10).
Note: Failure to mount the hard sleeve tray using our tray mount casting (HSS-TMC) and
tray mount hardware (HSS-TMH) will void your warranty. See Figure 13, page 25 for mounting
information.

C. Model LAS-FLB/PPMB
  ThissquaretubemountmayalsobeusedinconjunctionwiththeLAS-FLBcastings.Thisoption
 allowsmountingofpikepolemountingbracketsinadditiontofoldingladderbrackets.Maynotbeused
 ifoptionDisused(Figure18,page28).
D. Model PPMB-
  Pikepolemountingbracketsmaybeattacheddirectlyusingpre-drilledholesonthetopsideofthe
 insidearmcastings(item2,page15andFigure19,page28).Eithersingleordoublemountsmaybe
used. Refer to the current ZICO catalog to order the pike pole mounting brackets required. This option
may not be used if option C is selected.
E. 1-1/2" Spacer Set (P/N 3097-250-000)
  InsomeinstancestheLadderAccessSystemsmustberaiseduptoaccommodateextra-wide
 ladders.Whenthisoccurs,asetoffour1-1/2"highspacerswillberequired(item57,page15)for
 propermountingoftheladders.Requiredwheneverthe27"longchannel(item54,page15)isneeded
 (seeChart3,page18).
F. Model LAS-LGK
  LadderGuardKitcontainsonetubeofepoxyandtwostainlesssteelguards.Theguardsmaybe
 attachedtotheladderrungstopreventwearandpossibledamageastheresultofthelockinghandle's
 contactwiththerung(seeFigure30,page39).
G. Model LLAS-MLS or Model LLAS-BHM-MLS
  TheManualLockingSystem(Figure24,page33)providesapositivemeansofretainingthe
 ladders.ThebasecastingfortheLASSystemwaschangedtoaddanewhighercentersectionto
 accommodatealockingsystem.WestartedshippingLASSystemswiththenewbasecastingon
 March23,1998.LAS-BHMSystemshavebeenusinganewbasecastingsinceSeptember16,1998.
 Thelockmustbede-activatedpriortooperatingtheelectricalcontrol.Thisisdonebypullingoutward
 onthestrap(item99,page33)orpushingbackonthehandle(item77,page33).
H. Model LLAS-ELS or Model LLAS-BHM-ELS
  TheElectricLockingSystem(Figure27,page36)isactivatedbypressingdownontheoperating
 switchallowingthesmallelectricactuatorstoopenthelockingmechanisms.Afteramomentarydelay,
 themainelectricactuatorslowertheSystem.Theelectriclockingsystemmayalsobeoperated
 manually(seepage36).
-3-

IV. GENERAL INSTALLATION INFORMATION
 TheLadderAccessSystemwasdesignedforladdersmeetingthecurrentNFPA1931standard.Systems
accommodatemostladdercombinations.However,forladdersover35feetorwithtormentorpoles,contact
ZiamaticCorp.toascertainiftheymaybeusedwithanAccessSystem.Combinations(seepage18)36,44,53,
63,72,80,126,128,129,130,132,133,144,152,154,157,158,and159requireladdermountsinexcessof
12 inches. Some of these combinations may be accommodated by adding spacers behind the ladder mount and
retainerhandlesupport,butthisincreasesthemountingdepthandtheladdersmayprotrudeexcessivelybeyond
thesideofthevehicle.Wedonotrecommendmountingoftheseladders.
Note: The weight of ladders and/or hard sleeves may not exceed 300 pounds with any of the Lad-
der Access Systems. We recommend the manual or electric locking systems (see pages 33 through 38) be
used whenever a hard sleeve tray is mounted over the LAS or HSS System or apparatus routinely navi-
gates rough/uneven terrain.
A. Mounting Points
  TheLadderAccessdevicesshouldbeplacedsymetricallyinreferencetotheladder.Thesame
 numberofrungsshouldextendpasteachladdersupport(page23).Thiswillensurethatbothunitsare
 liftingapproximatelythesameweight(ifthisisnotpossible,contactZiamaticCorp.).Boltholeshave
 beenprovidedonboththeverticalandhorizontalmountingsurfaces.Althoughthedevicemaybe
 securelymountedfromthehorizontalsurfaceonly,itisagreatadvantagetobeabletousemounting
 boltsontheverticalsurfaceaswell.One-halfinchthickbackingplatesshouldbeusedifusingonly
 verticalorhorizontalholesetsformounting(seeSectionV.A.,lastparagraph).BulkHeadMountunits
 musthavebackingplatesandcanonlybemountedtoaverticalsurface.
  Allboltsshouldhavereinforcementstructureaddedunderneaththemountingsurfacewhere
 possible.Channelorrectangulartubeshouldbeusedinsteadofatplateasreinforcement.If
 aluminumplateisused,itshouldbe1/2"thick(seepage21).
B. Electrical Circuit
  Thecontrolswitchshouldbeamomentarydouble-poledouble-throwexterior30ampswitch.We
 provideaswitchwitheachsystem.Itshouldbeplacedinsuchapositionthattheoperatorhasfullview
 oftheQUIC-LIFTSystemandpersonnelthatmightcomeincontactwithit.Usingwiresofequal
 lengthbetweenpowersourceandactuatorswillhelptokeeptheactuatorsrunninginsynchronization
 (seepage22forwiringdiagrams).
-4-

B. Electrical Circuit (continued)
  Several"LockOut"circuitsmaybeconsideredtopreventaccidentsfromoccurring.Anideal"Lock
 Out"systemwouldonlypermitoperationwhentheignitionswitchison,thetransmissionisinpark,and
any obstructing compartment doors are shut. Because of the higher amperage required to operate the
 QUIC-LIFTSystem,aseparate"LockOut"circuitshouldbeused(seeelectricaldiagramsonpage22).
 The"LockOut"circuitshouldbeseparatedfromtheQUIC-LIFTSystemcircuitbyarelay.Thiswill
 preventdamagetotheexistingwiringsystem.TheQUIC-LIFTSystemcircuitshouldbeprotectedbya
 30ampfuse.
  NFPA1901-96standardrequiresashinglightstobeprovided,facingfrontandrearofthe
 apparatus.LightsmustashwhenevertheSystemisoutofthestoredposition.Theashinglightkit
 (modelLAS-FLK)wasaddedtoallSystemsbeginningJanuary1,1997(seepages29&30).Priorto
 that,weprovidedanaudio-visualalarmandrelay.Theaudiovisualalarmmaystillbeorderedasan
 option(seemodelAVA,P/N8047-125-000incatalog).
Note: 24 volt systems do not include a Flashing Light Kit.
C. Synchronization of Actuators
  Asnotedunder"TroubleShooting"(SectionVI.C.)allelectricactuatorsaretimed,underload,and
 thetimesarerecorded.Ifyouexperienceanyproblemsassociatedwiththeelectricactuators,wewill
 requiretheserialnumberoffofyourdevice(seepages15and17forlocationofserialnumber).
  ItisimportanttotheoperationoftheQUIC-LIFTSystemthattheactuatorsworkinsynchro-
 nization.Theactuatorsmaybeoutofsyncaconsiderableamountbeforebindingoccurs,however,
 reducingtheoccurenceofthiswillincreasethelifeoftheactuatorsandpreventdamageorweartothe
 ladders.Keepingtheloadevenlydistributedonthetwodeviceswillhelptokeeptheactuators
 runninginsynchronization(Figure9,page23).
Do not permit personnel to hang, sit or stand on ladders or hose while stored on the QUIC
LIFT System.Iftheunitisoverloaded,theinternalclutchwillslipandpreventdamagetothe
actuators.
  Whentheoperatorraisesorlowerstheunit,heshouldletitrununtilhehearsbothclutchesstartto
 slipsothattheactuatorsre-synchronizeandarereadytorunintheoppositedirection.
  WehaveextensivelytestedourQUIC-LIFTSystemandhavefoundthenormallifetobeinexcess
 of5,000cycleswithoutfailure.Withreasonablecareandmaintenance,yourQUIC-LIFTSystemshould
 giveyoumanyyearsofexcellentservice.
-5-

V. INSTALLING THE LADDER ACCESS SYSTEM
A. Preparation for Mounting
Check both units to verify they have matching serial numbers.
  Planandlayouttheentireinstallationbeforemakinganycutsordrillingholesinthebodyofthe
 reapparatus.Thiswillkeep"outofservice"timetoaminimumandalsohelptominimizemistakes.
 SeeElectricalSystem(SectionB,page7)beforeanyholesaredrilledintotheapparatus.
  Laythetwounitsontheshelfoftheapparatustothatyoucanseewhereholeswillberequiredfor
 themountingbolts.Thereshouldbesufcientlysizedatsurfaceunderneaththemountingholes,free
 ofseamsandobstructionswheretheboltswillpassthrough.Raisetheladdersnearthetwounitsto
 determinewheretheywilllaywheninstalled.Theladdersmustbeevenlysupportedbyeachunit(the
 samenumberofrungsshouldextendontheoutersideofeachladdersupport).
  Whentheladderisraisedandloweredinthisposition,itshouldclearprotrudingobjectsonthe
 apparatussuchasemergencylights,handrails,etc.Makesurethatwhentheladdersareintheup
position they do not obstruct cross lays or hose reels.
  Measurethe"resting"depthofyourladdercombinationtodeterminehowfaryourladderswill
 protrudeoutfromthehosebedwall(adddepthof6"fortheretractedLASSystem).Intheeventthat
 theactuatorretainercasting(item48,page15)orinnerarmcasting(item2,page15)comeintocontact
 withthestiffeningribatthetopofthehosebed,youmayhavetonotchoutthestiffeningribtorecess
 thedevice(seepage21).Intheeventthatthestiffeningribisnotched,theexposedmetalsurfaces
 shouldbepaintedandcoveredwithanedgeguardmaterial.Inaddition,andinparticular,ifthe
 stiffeningribisnotched,youmaywishtoaddabackingplate(page21)ontheinsidesurfaceofthehose
 bedwall.Theplatewillreinforcethehosebedwallandprovideagoodmountingsupportforthe
 QUIC-LIFTSystem.Theedgesshouldberoundedoff,onthesidenexttothehose,andatheadbolts
should be used to mount the plate.
  Bolts3/8"orlargershouldbeusedtomountthebasecastingstothereapparatus.Whenthebases
 willonlybemountedtothehosebedwalloronlymountedtotheshelfdeck,1/2"boltsshouldbeused
 withsubstantialbackingplates(page21)andsupports.IfyouareinstallingtheQUIC-LIFTdevicesto
 onlyonesurface,wesuggestyoucontactoneofourtechniciansbeforebeginning.
-6-

B. Electrical System
  Nowthatyouaresureofyourmountingposition,youmaybegintolayoutyourelectricalwiring
 (pages22,29,37and38).Atthistime,itisagoodideatoremovetheunitsfromtheshelfand"C"
 clampthemtoatablesothattheunitswillswingoutawayfromthetablewhenlowered.Unitsshould
 bemountedthesamedistancebackfromedgeoftableastheywouldbeontheshelfofyourapparatus.
 Besurethetableissecuredbyaddingacounterweighttotheothersidebeforeloweringtheunits.Place
 laddersontotheladdermountcastings(item7,page15)justastheywillbestoredontheapparatus.
 Determinewherewirescanberunsotheywillnotbevisiblefromtheoutsideoftheapparatus.We
recommend all electrical connections be soldered as this method is superior to crimp connections.
 Measuretherequiredrunlengthsofeachwire(seepage22forproperwirediameter).
  Makeupawiringharnessusingwireslongerthantherequiredrunlengths.Temporarilymakeall
 wireconnectionssoyoucantestthesystem.Withthetableproperlysecured,youshouldbeableto
 operatetheunitswiththeladdersorhardsleevesattached.Besuretheladderswillcleartheedgeofthe
 tablebeforedrillinganyholesintheapparatus.Thewiringdiagramfortheashinglightsmaybefound
on page 29.
C. Mounting Suggestions
  A"WARNING"label(partnumber3097-105-149,item49,page14)issuppliedwitheach
 QUIC-LIFTSystem.Thepressuresensitivelabelmustbemountedbytheelectricalcontrolswitch.All
 apparatusoperatorsmustbeinstructedtokeepareainfrontofladdersclearofpersonnelwhenthe
 QUIC-LIFTSystemisbeingraisedorlowered.
  Beforestartingtheinstallation,youshouldmakesureyouhaveallnecessarytoolsandmaterials.
 Thisshouldincludematchingtouch-uppaint,edgetrim(forcutouts),fenderprotectorclothsand
 removabletape(toprotectpaint),necessaryhardware,wireconnectors,cableties,burrremover,vacuum
 cleaner(formetallings),edgeguards(forwiring),drills,drillgun,wrenches,stepladders,etc.Besure
 toremovethehosefromthehosebed.
  Followingthesesimpleinstructionsshouldmakeyourinstallationeasyandprofessional.
-7-

VI. TROUBLE SHOOTING
 Allunitsaretestedafternalassemblytoensureproperoperationandadjustment.Nofurther
adjustmentsshouldberequiredunlessexcessvibrationisnoted(seeVI.D.,page9).
A. Actuator "Creeping Down"
  AnindicatorlightmaybeinstalledinthecabofyourvehicletowarnthedriverwhentheSystemis
 outofthestoredposition.Ifthislightcomesonwhilethevehicleisinmotion,itmaybeanindicator
 thatoneoftheelectricactuatorsis"creepingdown".Theactuatorwillnotdropsuddenlybutthedriver
 shouldkeepaneyeontheSystemuntilhereacheshisdestination.Thentheswitchmaybeactivatedto
retract the System to the stored position.
  Undercertainroadconditions,thefrequencyofvibrationsmaycausethefrictionbrakewithinthe
 electricactuatortoslip.Thisinturnmayallowthemotortoturnandthewormgeartoretractor"back
 drive".Thesameproblemmayoccurwhenahardsleeveismountedabovetheladdersand/orhard
 sleeves.
  IfyourSystem"creepsdown",wesuggestyouaddthemanuallockingsystem(Figure24,page33)
 orelectriclockingsystem(Figure27,page36)toyourSystem(seeIII.G.&H.,page3).
B. Ladder Wider Than Ladder Support
  Iftheproperladdercombinationisspeciedatthetimeofordering,thisproblemshouldnotoccur.
 Thestandardsupportchannel(item54,page15)is25-1/4"long.Wecanalsoprovidealongersupport
 channel(partnumber3097-105-155)whichis27"long.SeeChart3,page18,forcombinations
 requiringthe27"longchannel.Spacerset(partnumber3097-250-000)mustbeorderedwiththese
combinations.
C. One Actuator Running Two Or More Seconds Slower Than The Other
  Allactuatorsaretimed,underload,atthefactorywiththetimesrecorded.Wematchupelectric
 actuatorswithasclosetoequaltimesaspossiblewhenassemblingaQUIC-LIFTSystem.Whenone
 actuatorisrunningmorethantwosecondsbehindtheother,itisnormallyduetosometypeof
 resistanceinthewiringsystem.Checkallwireconnectionstomakesuretheyaresecure.Makesureto
 ratchetbothactuatorsattheendofeachupanddowncycle.Iftheyarestillgreatlyoutofsync,after
 checkingthewiringandratchetingunitsattheendofeachcycle,youmayswitchtheactuatorsto
 conrmiftheproblemisinthewiringsystem.Afterremovingtheladders,removethenut/bolt
 assembly(items10,16and42,page15)toremovetheactuator.Switchthetwoactuatorsand
 reassemble.Iftherearunitactuatorwasoriginallyrunningslowerandthisunitisstillrunningslower
 thentheproblemisinthewiring.Iftheproblemswitchesfromrearunitactuatorrunningslowertofront
 unitrunningsloweraftertheswitch,thentheproblemmaybetheactuator.
-8-

D. Excess Vibration May Cause Failure Of One Or More Castings
  A"WARNING"label(partnumber3097-105-158,item58,page14)hasbeenattachedtoeachset
 ofcastings.If,afterinstallingtheSystemandladders,younoteexcessivemovementoftheladders
 whileoperatingthevehicle,checkthefollowing(referringtodrawingsonpages11&15andbillof
 materialsonpage14andinformationprovidedbelow).Removetheladdersbeforeproceeding.
  1. ActuatorRetainerAdjustment(seeFigure1,page11)
   a. Checkhexheadbolts(items46and47)toseeifeitheroneisloose.Ifoneorbothareloose,
   proceedasfollows.Iftheyaretight,proceedtoSectionVI.D.2.
   b. Toadjust(refertoChart2,page14foritemnumbersinparenthesis):
1. Lowersystemapproximatelyone-halfwaydownandremoveladders.
2. Loosenlockingnut(6)andturnhexheadbolt(5)allthewayintotheinsidearm
casting (2).
3. Snipandremovelockingwire(53).
4. Raisetheunituntiltheelectricactuatorisfullyextendedandtheclutchratchets.Inthe
    raised,orstoredposition,theinsidearmcastingshouldbealmostparallelwithhosebed
    wall(actually1to2degreeslessthanparallel).
5. Lowerunittoprovidebetteradjustmentaccess.Loosenjackbolt(46)andadjusttension
    bolt(47).
     • Toincreaseoutwardlean,turnoutontensionbolt(47)
     • Todecreaseoutwardlean,turninontensionbolt(47)
6. Re-tightenjackbolt(46)andraiseunitcompletelytocheckadjustment.
7. Whenbothboltsaretightandtheoutwardleanoftheinsidearmcasting(2)is1to2
    degrees,theadjustmentoftheactuatorretaineriscomplete.
8. Replacesafetywire.
9. Nowre-adjusttheAdjustmentStop(5and6).SeeSectionVI.D.2.
-9-

  2. AdjustmentStop(seeFigure2,page11)
   a. Checkbolt(5)andlockingnut(6)toseeiftheyaretight.Ifloose,proceedasfollows:
b. To adjust:
1. Lowertheunitpartially,loosenlockingnutandturnhexheadboltin,oneortwoturns,
    towardstheinsidearmcasting.
2. Raise the unit to the full up position.
3. Turnoutonthebolt(5)untilitislightlysnuggedagainsttheoutsidearmcasting(3).
4. Lowerthedevicepartiallyandturnhexheadboltoutanadditional1turn.Holdboltin
this position and tighten locking nut.
   Whenthedevicesarereturnedtotheupright,closedposition,theyshouldberigidandnot
  movewithhandpressure.
E. Emergency Operation
  IftheSystemfailstolowerfromthestoredposition,donotattempttorepairuntiltheunitis
returned to the station.
  IftheSystemfailstoraisefromthedownposition,thefollowingemergencyproceduremaybe
used:
  1. Removetheladdersfortransportbacktothestation.
  2. Withonepersonholdingtheladdermountcasting(7),asecondpersonshouldremovethe
  topshoulderbolt(10),nut(16)andwasher(42)thatretainstheactuator(23).
  3. Liftunittostoredpositionandsecureinplace.
  4. Replaceshoulderbolt(10),nut(16)andwasher(42),sonottogetlost.
  5. Followsameprocedureforthesecondunit.
-10-

-11-
FIGURE 1
ACTUATOR RETAINER ADJUSTMENT (See Section VI. D. 1.)
FIGURE 2
ADJUSTMENT STOP (See Section VI. D. 2.)

VII. DRAWINGS, DIAGRAMS AND CHARTS
 Note: Allareshownfor1/2ofthesystem.
A. Ladder Access System (LAS)
  1. Actuatorretaineradjustment(Figure1,page11)
  2. Adjustmentstop(Figure2,page11)
  3. CombinationnumbersforLASSystems(Chart3,page18)
  4. Standardmodelshownwithoptionalspacerblocksunderbasecasting(Figure3,page15)
  5. Partslist-ModelLAS-____(Chart1,page14)
  6. Sideview-ModelLAS-____(Figure5,page19)
  7. Commoninstallationusingstiffening/backingplate(Figure7,page21)
  8. ElectricaldiagramforQUIC-LIFTSystems(Figure8,page22)
  9. FrontviewofLASSystem(Figure9,page23)
  10. Handleassembly(Figure22,page31)
B. Bulk Head Ladder Access System (LAS-BHM)
  1. Bulkheadmountformountingonverticalsurfaceonly(Figure4,page17)
  2. Partslist-ModelLAS-BHM-____(Chart2,page16)
  3. Sideview-ModelLAS-BHM-____(Figure6,page20)
C. Hard Sleeve System (HSS)
  1. FrontalviewofHSSsystem(Figure10,page23)
  2. ModelHSShardsleevesystem(Figure11,page24)
  3. ModelHSSPartslist(Chart4,page24)
  4. Hardsleevesystemlocationanddrillinginstructions(Figure13,page25)
  5. QUIC-STRAPsystemtoretainhardsleeve(Figure12,page25andFigure14,page26)
  6. Hosetraysupportwithhosetray(Figure12,page25andFigure15,page26)
D. QUIC-LIFT System - Optional Equipment
  1. ModelLAS-FLBcastingsattachedtopivotsupportcasting(Figures12&13,page25,
   Figures16&17,page27&Figure18,page28)
  2. HSS-TMCtraymountcastings(Figure11andChart4,page24,Figure12,page25and
   Figures14&15,page26)
  3. ModelLAS-FLB/PPMBextrusionaddedtosupportPPMB-AAorPPMB-BB
   (Figure18,page28)
  4. ModelPPMB-AAorPPMB-BBpikepolemountingbracketsattacheddirectlytoinsidearm
   castings(Figure19,page28)
  5. PartNumber3097-250-000spacersetunderbasecasting(Figure3,page15)
  6. ModelLAS-FLKashinglightkit(pages29&30)
  7. ModelsLLAS-MLSandLLAS-BHM-MLSmanuallockingsystems(pages33through35)
  8. ModelsLLAS-ELSandLLAS-BHM-ELSelectriclockingsystems(pages34through38)
  9. ModelLAS-LGKladderguardkit(Figure30,page39)
-12-

VIII. MAINTENANCE
A. Periodic
  Anytimethatladdersappeartobe"loose",refertoTroubleShooting(VI)andfollowsuggestions
 dependinguponyourspecicproblem.
B. Semi-Annually Or At Scheduled Apparatus Lube Service
  1. Actuatorretainercasting(item48,pages14and15)-Ifeitherboltisloose,refertoadjustment
  directions(VI.D.1.,page9andFigure1,page11).
  2. Adjustmentstop(items5&6,page14and15)-Ifnutorboltareloose,refertoadjustment
  directions(VI.D.2.,page10andFigure2,page11).
  3. Lubrication-Wesuggestthatallpivotingsurfacesbesprayed,inthejointsandpivotpoints,
  withCRCbrandStor&Lube,long-termlubricantandrustpreventative#03032.Excesslubrication
  shouldbewipedoff.
  4. ElectricActuator-WesuggesttheexposedshaftbecleanedandsprayedwithWD40ora
  similarlight,moisture-repellingsilicontypelubricant.
C. Pressure Washing
Do not operate pressure washer around or near the electric actuators.Excessivepressuremay
 allowsoapandwatertoblowpasttheseal,damagingtheactuator.
IX. SERVICE
 IfyouexperienceanyproblemswithyourLadderAccessSystem,pleasecallusat800-711-3473for
assistance. Please have the serial number of your System available.Thisnumberwillbefoundstampedinto
ametalplateonthebasecastings(seepages15&17forlocations).
 Youmayalsorefertochart8,LASProblemSolving,onpage41forpossiblesolutionsforyour
questions.
X. WARRANTY
 AcopyofthewarrantyregistrationMUST be returned to ZICO to ensure registration of your System
(page44).
-13-

3097-280-101
3097-105-102
3097-105-103
3097-105-104
9110-103124
9112-103100
3097-165-107
3097-105-111
3097-105-135
3097-105-125
3097-165-125
3097-145-125
3097-105-115
9010-315032
9010-315024
9010-315028
9010-315012
9010-315040
9113-173700
9114-203700
3097-105-118
3097-105-119
3097-165-119
3097-145-119
3097-105-120
3097-105-121
9110-333718
3097-105-114
3097-105-109
3097-105-126
9010-3350104
3097-105-113
9140-101220
3097-105-130
9113-173100
3097-105-116
3097-105-133
3097-105-161
9010-333132
9010-103144
9013-133100
3097-105-138
9080-005040
9014-115000
9070-001212
9114-113700
9114-115000
3097-105-144
3097-105-145
9110-453720
9010-453732
3097-105-148
3097-105-149
9014-353700
3097-105-151
3097-105-154
3097-105-155
3097-270-000
Base Casting
Inside Arm Casting
Outside Arm Casting
PivotSupportCasting
HexHdBolt
HexHdNut
Ladder Mount Casting
Ladder Mount Casting
Ladder Mount Casting
RetainerHousing,Short
RetainerHousing,Medium
RetainerHousing,Long
ActuatorRetainerPin
ShoulderBolt(3/8-16)
ShoulderBolt(3/8-16)
ShoulderBolt(3/8-16)
Liquid Threadlocker*
ShoulderBolt(3/8-16)
ShoulderBolt(3/8-16)
HexHdLocknut
LockWasher
HollowLockSetScrew
WearStrip
WearStrip
WearStrip
ReectiveTape
RetainingRing1"OD
SocketHdCapScrew
Linear Actuator
Handle Casting
Retainer Handle Support
SocketHeadC/S
Compression Spring
SpringPin
NylonWasher
Nylon Lock Nut
LadderPad
WiringDiagrams*
Adhesive-DoubleSided
Screw,SocketHd
Screw
Self-LockingHexNut
Label*
ClevisPin
FlatWasher
CotterPin
FlatWasher
Spacer
Cole-HerseeSwitch*
Boot,ToggleSwitch
HexHdBolt/HoleInHd.
HexHdBolt/HoleInHd.
Actuator Retainer Casting
Label*
SpherWasherSet(2Pcs.)
WireTieType302
Channel Support
Channel Support
FlashingLightKit*
Alum
Alum
Alum
Alum
SST
SST
Alum
Alum
Alum
Steel
Steel
Steel
SZP
SZP
SZP
SZP
SZP
SZP
SST
SST
STL
Plastic
Plastic
Plastic
P.S.
SZP
SST
Alum
Alum
SZP
SST
Plastic
S.S.
Plastic
P.S.
SZP
S/S
SZP
P.S.
SZP
SZP
SZP
SST
SST
SST
SZP
Alum
P.S.
STL
SST
Alum
Alum
1(1)
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23(1)
24
26
27
28
29
30
31
32
33
34
35
36
37
38
39(2)
40
41
42
43
44
45
46
47
48
49
50
53
56
5/16-18x1-1/2
5/16-18
Size9-3/4
Size7-3/4
Size12
1/2Dia.x5-3/8Lg.
1/2x2
1/2x1-1/2
1/2x1-3/4
As Required
1/2x3/4
1/2x2-1/2
3/8-16
3/8I.D.
7/8-14
7-5/8"Long
9-3/4"Long
12-1/16"Long
3/8-16x1-1/8
ModelD12-20B5-08
1/2-13x6-1/2
1/8Dia.x1-1/4
1/2IDx3/4ODx.062
5/16-18
1/8Tkx2x4
SeePage22
2x4UseWithItem32
5/16-18x2
5/16-18x2-3/4
5/16-18
"PullPinBelow"
1/2Dia.x2-1/2"
1/2"I.D.
1/8Dia.x3/4
3/8I.D.
3/8I.D.
No.055054
3/8-16x1-1/4/1/16Hole
3/8-16x2/1/16Hole
"KeepClearOfArea"
3/8IDBlackOxide
8"Lg.
25-1/4Long
27Long
SeePages29&30
1
1
2
1
2
2
1
1
2
2
2
A/R
2
2
8
6
6
1
1
1
A/R
0
0
0
0
6
12
1
1
1
1
1
2
1
1
1
OPT
1
1
1
2
1
2
2
1
1
2
2
2
A/R
2
2
8
8
1
1
1
1
6
1
1
1
1
1
1
1
2
4
1
A/R
2
2
2
0
0
0
0
6
12
1
1
1
1
1
2
1
1
1
OPT
1
1
1
2
1
2
2
1
1
2
2
2
A/R
2
2
8
8
1
1
1
1
6
1
1
1
1
1
1
1
2
4
1
A/R
2
2
2
0
0
0
0
6
12
1
1
1
1
1
2
1
1
1
OPT
1
1
1
2
1
2
2
1
1
2
2
2
A/R
2
2
8
8
1
1
1
1
6
1
1
1
1
1
1
1
2
4
1
A/R
2
2
2
0
0
0
0
6
12
1
1
1
1
1
2
1
1
1
OPT
1
ITEM
NO.
PART
NUMBER NAME MAT'L. DESCRIPTION
LAS
BASIC
LAS
775
LAS
975
LAS
1200
MODEL NUMBERS
{
{
{
{
54
}Determined from
Ladder
Combination
* = NOT SHOWN A/R = AS REQUIRED OPT = OPTIONAL
(1)Serial No. required to order
(2)Item 39 was Detent Pin (9050-13509). Changed to Clevis Pin (9080-005040) on April 24, 2002
Changed to shoulder bolt (9010-315032) on July 18, 2005
-14-
CHART 1. PARTS LIST
MODEL LAS-____

FIGURE 3. MODEL LAS-____
STANDARD MODEL SHOWN WITH OPTIONAL
SPACER BLOCKS UNDER BASE CASTING
(1)PARTNO.3097-250-000(SETOF4)SPACERBLOCKS
SEECHART3FORCOMBINATIONNO.'S
REQUIRINGSPACERBLOCKS
3097-105-157
3097-105-158
3097-105-159
3097-105-160
9110-103720
3097-105-162
3097-105-163
0000-000-186
Base Spacer (2 Required)
Label*
Label*
WearStrip
HexCapScrew
Label* Orange
Label*
Sealant
Alum
P.S.
P.S.
Plastic
S.S.
P.S.
Paper
1-1/2x2-1/2x6-1/2
"VibrationWarning"
"Caution-DoNotRigidly
  Conn."
UseWithItem24
3/4x16x1-1/4
"ToPreventWear"
"FactorySet"
DowCorning732Silicone
Sealant Black
OPT
2
2
2
2
2
2
.3
OPT
2
2
2
2
2
2
.3
OPT
2
2
2
2
2
2
.3
OPT
2
2
2
2
2
2
.3
ITEM
NO.
PART
NUMBER NAME MAT'L. DESCRIPTION
LAS
BASIC
LAS
775
LAS
975
LAS
1200
MODEL NUMBERS
57
58
59
60
61
62
63
69
-15-

3097-107-101
3097-105-102
3097-105-103
3097-105-104
9110-103124
9112-103100
3097-165-107
3097-105-111
3097-105-135
3097-105-125
3097-165-125
3097-145-125
3097-105-115
9010-315032
9010-315024
9010-315028
9010-315012
9010-315040
9113-173700
9114-203700
3097-105-118
3097-105-119
3097-165-119
3097-145-119
3097-105-120
3097-105-121
9110-333718
3097-105-114
3097-105-109
3097-105-126
90103350104
3097-105-113
9140-101220
3097-105-130
3097-105-116
3097-105-133
3097-105-161
9010-333132
9010-103144
9013-133100
9050-005040
9014-115000
9070-001212
9114-113700
9114-103700
3097-105-144
3097-105-145
9110-453720
9010-453732
3097-105-148
3097-105-149
9014-353700
3097-105-153
3097-105-154
3097-105-155
3097-270-000
Base Casting
Inside Arm Casting
Outside Arm Casting
PivotSupportCasting
HexHdBolt
HexHdNut
Ladder Mount Casting
Ladder Mount Casting
Ladder Mount Casting
RetainerHousing,Short
RetainerHousing,Medium
RetainerHousing,Long
ActuatorRetainerPin
ShoulderBolt(3/8-16)
ShoulderBolt(3/8-16)
ShoulderBolt(3/8-16)
Liquid Threadlocker*
ShoulderBolt(3/8-16)
ShoulderBolt(3/8-16)
HexHdLocknut
LockWasher
HollowLockSetScrew
WearStrip
WearStrip
WearStrip
ReectiveTape
RetainingRing1"OD
SocketHdCapScrew
Linear Actuator
Handle Casting
Retainer Handle Support
SocketHeadC/S
Compression Spring
SpringPin
NylonWasher
LadderPad
WiringDiagram*
Adhesive-DoubleSided
Screw,SocketCap
Screw,HexCap
Self-LockingHexNut
ClevisPin
FlatWasher
CotterPin
FlatWasher
Spacer
Cole-HerseeSwitch*
Boot,ToggleSwitch
HexHdBolt/HoleInHd.
HexHdBolt/HoleInHd.
Actuator Retainer Casting
Label*
SpherWasherSet(2Pcs.)
WireTieType302
Channel Support
Channel Support
FlashingLightKit*
Alum
Alum
Alum
Alum
SST
SST
Alum
Alum
Alum
Steel
Steel
Steel
SZP
SZP
SZP
SZP
SZP
SZP
SST
SST
STL
Plastic
Plastic
Plastic
P.S.
SZP
SST
Alum
Alum
SZP
SST
Plastic
Plastic
P.S.
SZP
S/S
SZP
SZP
SZP
SZP
SST
SST
SST
SZP
Alum
P.S.
STL
SST
Alum
Alum
1(1)
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23(1)
24
26
27
28
29
30
32
33
34
35
36
37
39(2)
40
41
42
43
44
45
46
47
48
49
50
53
56
5/16-18x1-1/2
5/16-18
Size9-3/4
Size7-3/4
Size12
1/2Dia.x5-3/8Lg.
1/2x2
1/2x1-1/2
1/2x1-3/4
As Required
1/2x3/4
1/2x2-1/2
3/8-16
3/8I.D.
7/8-14
7-5/8"Long
9-3/4"Long
12-1/16"Long
3/8-16x1-1/8
ModelD12-20B5-08
1/2-13x6-1/2
1/8Dia.x1-1/4
1/2IDx3/4ODx.062
1/8Tkx2x4
SeePage22
2x4UseWithItem32
5/16-18x2
5/16-18x2-3/4
5/16-18
1/2Dia.x2-1/2"
1/2"I.D.
1/8Dia.x3/4
3/8I.D.
3/8I.D.
No.055054
3/8-16x1-1/4/1/16"Hole
3/8-16x2/1/16"Hole
"KeepClearOfArea"
3/8IDBlackOxide
8"Lg.
25-1/4Long
27Long
SeePages29&30
1
1
2
1
2
2
1
1
2
2
2
A/R
2
2
8
6
6
1
1
1
A/R
0
0
0
8
12
1
1
1
1
1
2
1
1
1
OPT
1
1
1
2
1
2
2
1
1
2
2
2
A/R
2
2
8
8
1
1
1
1
6
1
1
1
1
1
1
1
4
1
A/R
2
2
2
0
0
0
8
12
1
1
1
1
1
2
1
1
1
OPT
1
1
1
2
1
2
2
1
1
2
2
2
A/R
2
2
8
8
1
1
1
1
6
1
1
1
1
1
1
1
4
1
A/R
2
2
2
0
0
0
8
12
1
1
1
1
1
2
1
1
1
OPT
1
1
1
2
1
2
2
1
1
2
2
2
A/R
2
2
8
8
1
1
1
1
6
1
1
1
1
1
1
1
4
1
A/R
2
2
2
0
0
0
8
12
1
1
1
1
1
2
1
1
1
OPT
1
ITEM
NO.
PART
NUMBER NAME MAT'L. DESCRIPTION
LAS-
BHM-
BASIC
LAS-
BHM-
775
LAS-
BHM-
975
LAS-
BHM-
1200
MODEL NUMBERS
{
{
{
{
54
}Determined from
Ladder
Combination
* = NOT SHOWN A/R = AS REQUIRED OPT = OPTIONAL
(1)Serial No. required to order
(2)Item 39 was Detent Pin (9050-13509). Changed to Clevis Pin (9080-005040) on April 24, 2002
Changed to shoulder bolt (9010-315032) on July 18, 2005
CHART 2. PARTS LIST
MODEL LAS-BHM-____
-16-

FIGURE 4. MODEL LAS-BHM-____
BULK HEAD MOUNT FOR MOUNTING ON
VERTICAL SURFACE ONLY
3097-105-158
3097-105-159
3097-105-160
3097-105-162
3097-105-163
Label*
Label*
WearStrip
Label* Orange
Label*
P.S.
P.S.
PLSTC
P.S.
Paper
58
59
60
62
63
"VibrationWarning"
"Caution-DoNotRigidlyConnect"
UseWithItem24
"ToPreventWear"
"FactorySet"
2 2
2
1
2
1
2
2
1
2
1
2
2
1
2
1
ITEM
NO.
PART
NUMBER NAME MAT'L. DESCRIPTION
LAS-
BHM-
BASIC
LAS-
BHM-
775
LAS-
BHM-
975
LAS-
BHM-
1200
MODEL NUMBERS
-17-

CHART 3.
COMBINATION NUMBERS FOR LAS SYSTEMS
1
TEL20'-35'
ALP-02020'-35'
Alco Lite 2 Section
PRL 8' - 20' ALP-100 8' - 20'
PEL12'-24'
ALP-20012'-24'
PEL28'-35'
ALP-20028'-35'
FEL12'-35'
ALP-F-42012'-35'
10
19
28
2
FRL 8' - 20' ALP-F-415 8' - 20'
11
20
29
3
TRL 12' - 28' ALP-015 12' - 28'
12
21
30
ROOF LADDER
Alco Lite
EXTENSION
LADDER
Duo Safety
Y.G.R. 10' - 20' 775 10' - 14' 875 16' - 20' 1275 25' - 30' 575C 10' - 25' 575C 30'
4(2)
13
22
31
5
14
23
32
6
15
24
33
7
16
25
34
8(2)
17
26
35(2)
9(2)
18
27
36(2)
(4)
37(2)
TEL3 24'-35'
ALP-030 24'-35'
Alco Lite 3 Section
ALP-030N 24'-35'
PEL324'
ALP-300 24'
PEL3 28'-35'
ALP-300 28'-35'
46(2)
55
64
38(2)
47(2)
56
65
39(2)
48(2)
57
66
40(2)
49(2)
58
67
41(2)
50(2)
59
68
42(2)
51(2)
60
69
43(2)
52(2)
61
70
44(2)(4)
53(2)(4)
62
71
45
54
63
(4)
72
(4)
FEL3 28'-35'
ALP-F-430 28'-35' 73 74 75 76 77 78 79 80
(4) 81
82(2)
Y.G.E.-2 16'-35'
Duo Safety 2 Section
900 20'-24'
1200 28'-35'
500-C 14'-24'
91
100(2)
109(2)
83(2)
92
101(2)
110 (2)
84(2)
93
102(2)
111 (2)
85(2)
94
103(2)
112 (2)
86(2)
95
104(2)
113 (2)
87(2)
96
105(2)
114 (2)
88(2)
97
106(2)
115 (2)
89(2)
98(2)
107(2)
116 (2)
(3)
90(2)
99(2)
108(2)
117 (2)
(3)
500C 28'-35' 118 (2) 119 (2)
(3) 120(2) 121(2)
(3) 122(2) 123 (2) 124(2) 125(2) 126(2) (3)
(4)
127(2)
Y.G.E.-3 28'-35'
Duo Safety 3 Section
925 22'-26'
1225 28'-35'
525C 28'-35'
136
145
154(2)(4)
128(2)(4)
137
146
155
129(2)(4)
138
147
156
130(2)(4)
139
148
157(2)(4)
131(2)
140
149
158(2)(4)
132(2)(4)
141
150
159(2)(4)
133(2)(4)
142
151
160
134
143
152
(4)
161
135
144
(4)
153
162
-18-
NO LADDERS WITH POLES AND NO LADDERS OVER 35' (UNLESS SPECIAL ORDER WITH APPROVAL)
WEIGHT OF LADDERS AND/OR HARD SLEEVE MAY NOT EXCEED 300 POUNDS
(2)USE 27" LONG CHANNEL AND 3097-250-000 SPACER SET UNDER BASE CASTING
(3)EXTENSION LADDER WEIGHT RESTS ON ROOF LADDER
(4)USE 1" SPACER (3097-105-136) BETWEEN LADDER MOUNT CASTING AND CHANNEL

FIGURE 5. SIDE VIEW MODEL LAS-____
(1)ADD1-1/2"FORCOMBINATIONNUMBERSREQUIRINGSET
OF4SPACERBLOCKS(SEECHART3)
-19-

FIGURE 6. SIDE VIEW MODEL LAS-BHM-____
(1)ADD1-1/2"FORCOMBINATIONNUMBERSREQUIRING27"
LONGCHANNELSTOALLOWFOREXTRAWIDTHOFTHESE
LADDERS(SEECHART3)
-20-