Znshine Solar ZXP6-TD60-270/P User manual

Installation Manual for
Double Glass
June 27,2018

Contents
目录
1. Disclaimer......................................................................................................................................................1
2. Safety precautions.........................................................................................................................................1
3. Unpacking and storage..................................................................................................................................2
4. Product identification................................................................................................................................... 2
5.Environmental conditions and siteselection..................................................................................................... 2
5.1 Weatherconditions..................................................................................................................................... 2
5.2 Site selection...............................................................................................................................................3
6. Installation instructionsClamped installation...................................................................................................3
6.1 Module overview........................................................................................................................................3
6. 2 Material list................................................................................................................................................4
6.3Installation method..................................................................................................................................... 5
6. 4 Compatibility of ZNSHINE SOLAR AUSTRALIA PTY LTD. clamp (clamped) with each frame system..... 6
6. 6 Selection scheme for clamp.......................................................................................................................9
7. Module wiring.................................................................................................................................................11
8. Tilt angle of module........................................................................................................................................11
9. Mechanical drawing of module......................................................................................................................11
Mechanical drawing of clamped module....................................................................................................... 11
10. Care and maintenance..................................................................................................................................12
11. Specification................................................................................................................................................. 14
12. Bypass diode and blocking diode................................................................................................................. 15

1
1.Disclaimer
The installation, operation and use of ZX-D60/ ZX-D72 Series module of ZNSHINE SOLAR
AUSTRALIA PTY LTD. are not within the control range of our company. For the loss, damage,
harm or expense caused by the improper installation, handling, use or maintenance, ZNSHINE
SOLAR AUSTRALIA PTY LTD. does not assume any responsibility.
ZNSHINE SOLAR AUSTRALIA PTY LTD. assumes no responsibility for the violation of the
third party patent or other rights due to the use of this module. No license is granted by implication
or as per any patent or patent right.
The specification parameters as mentioned in this manual may be subject to change without
advance notification.
2.Safety precautions
2.1. In the design of photovoltaic system, make sure to consider the voltage changes at
different temperatures (please check the temperature coefficient of each module, when the
temperature falls, the variable output voltage of module will rise).
2.2. Our company requires that each series of PV module string shall be firstly fused and then
connected to other modules strings. For the maximum fuse rating, please refer to the detailed
specifications in the last page.
2.3. Photovoltaic (PV) modules will generate electricity when exposed to the light source. The
arrays composed of multiple modules can cause the fatal electric shock and burn. Personnel
without authorization or training shall be strictly prohibited from contacting PV modules.
2.4. Please use the properly insulated tools and appropriate protective equipment to reduce the
risk of electric shock.
2.5. Please don't trample or stand above the modules.
2.6. Please don't damage or scratch the front or back of module.
2.7. It shall be strictly prohibited from using the modules with damaged glass or base panel on
the top. The damaged modules cannot be repaired and contacting with the module surface may
cause electric shock.
2.8. Please don't disassemble the module or remove any part of it.
2.9. Please keep the plug clean, and don't use contaminated plug for connection.
2.10. Please don't install or operate the wet modules or in the windy weather.
2.11. Please don't connect the positive terminal of individual PV module from that of the cable.

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2.12. Please make sure that there is no gap between the insulating gaskets of the joint. The gap
between the insulating gaskets may cause the fire and electric shock risk.
2.13. Please make sure that the polarity of each module or string is not the opposite with that of
other module or string.
2.14. Please don't artificially gather sunlight on these solar modules.
2.15. Under normal circumstances, the current and voltage generated by PV modules maybe
higher than those reported under standard test conditions on certain conditions.
3.Unpacking and storage
3.1. Please keep all components and electrical connections clean and dry before starting the
installation.
3.2. If a temporary storage module is required, a dry and ventilated room shall be used.
3.3. When unpacking, the modules shall be handled by both hands. Don't place the modules in
an overlapping mode.
3.4. The double glass modules should be carefully handled, and it is required to use slip-proof
gloves in the process of handling and installation.
3.5. Please use the supportive with disassembly tools when disassembling the plywood case.
4.Product identification
It is recommended to record the unique serial number of each module.
5.Environmentalconditionsandsiteselection
5.1 Weather conditions
The installation of ZNSHINE SOLAR AUSTRALIA PTY LTD. crystal series modules
should be carried out under the following conditions:
Environment temperature: -40 °C to +40°C
Working temperature: -40 °C to +85°C
Storage temperature: -20 °C to +40°C
Humidity: less than 85RH%
※The mechanical load capacity of module (including wind force and snowfall load) depends on

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the installation method of ZNSHINE SOLAR AUSTRALIA PTY LTD. modules. The mechanical
load shall be calculated by professional staff for system installation according to the system design.
5.2 Site selection
5.2.1In most use conditions, ZNSHINE SOLAR AUSTRALIA PTY LTD. PV modules should
be installed in the position where the sunshine can be absorbed all year round to the greatest extent.
5.2.2The modules should not be covered by the objects such as buildings, trees and chimneys at
any time of all day.
5.2.3 Please don't install in the corrosive environments, such as beaches or land fill areas that are
prone to suffer from pluvial erosion.
5.2.4 Please don't install the PV modules in areas where they may be immersed in water or
continuously exposed to a sprinkler or fountain.
5.2.5 Please don't install the PV modules near the open fire or combustible objects.
5.2.6 The gap and clearance between the edges of module and wall or roof surface should not be
less than 115 mm, so as to avoid damaging the circuit and ensure the smooth ventilation behind the
modules.
6. Installation instructions Clamped installation
6.1 Module overview
The following parts are only suitable for double glass pressing block type installation system
Module name
Overview
Description
Clamp
Material:
aluminum alloy 6063
EPDM, spring, bolt
Connect each
module

4
Joint frame
Material:
aluminum alloy6063
Connect each
module
Frame
bracket
Material:
aluminum alloy 6063
Fix the frame on
the bracket
6. 2 Material list
，
The following parts are only suitable for double glass pressing block type installation system
Item
Name
Picture
Dimension(mm)
Material
1
Clamp
Length and width
150×50
Aluminumalloy6063
2
Clamp splice
Length and width
150×60
Aluminumalloy6063
3
EPDM
Length, width and
thickness
Upper 150×20×2
Lower
150×20×2.7
Rubber (recommended use:
MH45643,
type name PMP-P-2100,
manufacturer PIONEER
MATERIAL
P
RECISIONTECH)
4
Joint frame
Width and height
50×55
Aluminumalloy6063

5
5
Frame
bracket
Length and width
60×40
Aluminum alloy 6063
6.3Installation method
Please read the full content soft his chapter, and firstly get familiar with the whole process and
then start the installation. In addition, please complete all the site preparations before installation.
Installation - suitable for double glass pressing block type installation system.
第1
The frame bracket shall be
installed along the bracket
direction.
M8SS304(16N·m~20N·m)
第2

6
Knock the specified bolts into the
frame.
Slide the bolts into the slot in the
frame bracket and then tighten
the nuts.
M6SS304(6N·m~8N·m)
第
Place the clamp inside the track
on the frame.
M8SS304
第
Insert the module into the
pressing block and install the
pressing block, and finally
tighten the nuts.
M8ss304(16N·m~20N·m)
6. 4 Compatibility of ZNSHINE SOLAR AUSTRALIA PTY LTD. clamp
(clamped) with each frame system

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6. 5The following example shows how to evaluate whether ZNSHINE SOLAR AUSTRALIA PTY
LTD. clamp is compatible with each frame system or not.
Please find the following dimensions before evaluating the frame system. If it is required to
change the screw size, please contact ZNSHINE SOLAR AUSTRALIA PTY LTD. (please note that
the unit used in the drawings is mm).
Example A: Aluminum frame installation
ZNSHINE SOLAR AUSTRALIA PTY LTD. recommends using M8 bolt fixing clamp. The

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tightening torque of M8screw is 16-20N*M.
In the selection of clamp bolts and nuts, please pay attention to the size of aluminum frame
in advance.
The aluminum frame will restrict the fastening direction of screws. As shown below, the screw
cannot continue to be screwed downward. In this case, it is recommended to use the T-type cap.
Example B:C-type steel frame installation
ZNSHINE SOLAR AUSTRALIA PTY LTD. recommends using M8 bolt fixing clamp. The
tightening torque of M8screw is 16-20N*M.
In the selection of clamp bolts and nuts, please pay attention to the size of steel frame
in advance.
For C-type steel frame, a variety of schemes including T-type bolt are feasible in consideration
of the larger space inside steel frame section.
Note: Please consult ZNSHINE SOLAR engineer before the installation of frame lessclamp.

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6. 6 Selection scheme for clamp
Mechanical load pressure
Clamp length
Mounting direction
60pcs
Double
Glass
+2400*1.5 Pa /-
1600*1.5Pa
150mm
*The above distance refers to that from edge of
module to center of clamp.
72pcs
Double
Glass
+1600*1.5Pa /-
1600*1.5Pa
150mm
+2400*1.5 Pa /-
2400*1.5Pa
150mm

10

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7. Module wiring
Each module is provided with two standard 90℃ lighter Diameter of 4mm2,each of which
is connected with the plug and mobile connector. This cable can be used in the condition of line
exposed to direct sunlight. Our company recommends that all wiring and electrical connections
shall comply with the relevant national electrical codes.
For the field connections, please use the copper wire with a diameter not less than4mm2
and sunlight resistance not less than 90℃.
The outside diameter of cable should range from 5mm to 7mm. See the specification part
for the maximum electrical rated parameters of serial fuse.
8. Tilt angle of module
ZNSHINE SOLAR AUSTRALIA PTY LTD. PV modules connected in serial should be
installed in accordance with the same orientation and angle. Any different orientations or angles
may result in the different amounts of solar radiation received by each module, thus leading to
the loss of output power.
The maximum power generation efficiency can be achieved when ZNSHINE SOLAR
AUSTRALIA PTY LTD. PV modules orientate right angle towards the sunlight. If it is
required to install the PV modules on a permanent structure, the tilt angle shall be adjusted
to the optimum winter use. The tilt angle of module should be determined according to the
situation between the solar module and ground. The optimum tilt angle of PV module is the
same as latitude of installation position in most cases.
9. Mechanical drawing of module
Mechanical drawing of clamped module

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10. Care and maintenance
10.1 PANEL VISUAL INSPECTION AND REPLACEMENT

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The modules in a PV array should be regularly checked for damage. Factors such as glass breakage,
cable breakage, and junction box damage may lead to function and safety problems. In the case of a
damaged module, replace it with the same type of module. Refer to the Product Installation Manual for
installation and disassembly of module.
Check that mounting hardware is properly tightened.
Check that all string fuses in each non/earthed pole are operating.
Replacement modules must be of same type. Do NOT touch live parts of cables and connectors. Use
appropriate safety equipment (insulated tools, insulating gloves, etc.) when handling modules.
Cover the front surface of modules by an opaque material when repairing. Modules when exposed
to sunlight generate high voltage and are dangerous.
PV modules are equipped with bypass diodes in the junction box. This minimizes module heating
and current losses. Do NOT open the junction box to change the diodes even if they malfunction.
In the event that a module is damaged (broken glass or a scratch on back sheet) and needs to be
replaced.
10.2 CONNECTOR AND CABLE INSPECTION
Inspect all cables to verify that connections are tight; the cables are protected from direct sunlight
and sited away from areas of water collection.
It is recommended to check the torque of terminal bolts and the general condition of wiring at least
once a year. Also, check that mounting hardware is properly torqued. Loose connections will result in
damage to the array.
10.3 CLEANNING
The amount of electricity generated by a solar module is proportional to the amount of light falling
on it. A module with shaded cells will produce less energy and therefore it is important to keep modules
clean.
Clean PV modules when the irradiance is below 200W/m2; liquid with a large temperature
difference from the modules shall not be used for cleaning the modules;
It is forbidden to clean PV modules under the weather conditions of wind more than 4 grades, heavy
rain or heavy snow;
When cleaning with pressurized water, the water pressure on the glass surface of the module shall
not exceed 700 KPa (14619.80psf); the module is prohibited to bear the extra force;
When cleaning PV modules, do NOT step on the modules; do NOT spay water on the backside of
the module or the cables; do NOT clean the backside of the modules; keep the connectors clean and
dry; prevent fire and electrical shock from occurring; do NOT use as steam cleaner;

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When cleaning the modules, use a soft cloth together with a mild detergent and clean water. Take
care to avoid severe thermal shocks which might damage the module by cleaning modules with
water which has a similar temperature to the modules being cleaned.
Use dry or wet soft clean cloth to clean the PV modules; non-corrosive solvents or hard objects are
strictly prohibited;
If there are greasy dirt and other substances on the surface of the PV module which are difficult to
clean, conventional household glass cleaning agents can be used; Do NOT use the alkaline and
strong acid solvents.
The back surface of the module normally does not need to be cleaned but, in the event this is
deemed necessary, avoid the use of any sharp projects that might damage the penetrating the
substrate material.
11. Specification
Module Series
60pcs 156.75×156.75mm Polycrystalline Silicon DOUBLE GLASS Module
Dimensions(mm)/ Weight(kg)
1658*992*6
Max-System Voltage (VDC)
1500
Max-Series Fuse(A)
15
Electrical Performance @ STC
Model Type
ZXP6-TD60-270/P
ZXP6-TD60-275/P
ZXP6-TD60-280/P
Max-Power Pm(W)
270
275
280
Max-Power Voltage Vmp(V)
31.3
31.5
31.7
Max-Power Current Imp(A)
8.63
8.74
8.84
Open Circuit Voltage Voc(V)
38.0
38.2
38.3
Short Circuit Current Isc(A)
9.30
9.39
9.52
Module Series
60pcs 156.75×156.75mm Mono crystalline Silicon DOUBLE GLASS Module
Dimensions(mm)/ Weight(kg)
1658*992*6
Max-System Voltage (VDC)
1500
Max-Series Fuse(A)
15
Electrical Performance @ STC
Model Type
ZXM6-TD60-
300/M
ZXM6-TD60-
305/M
ZXM6-TD60-
310/M
ZXM6-TD60-
315/M
ZXM6-TD60-
320/M
Max-Power Pm(W)
300
305
310
315
320
Max-Power Voltage Vmp(V)
32.7
32.9
33.1
33.3
33.5
Max-Power Current Imp(A)
9.18
9.28
9.37
9.46
9.56
Open Circuit Voltage Voc(V)
39.6
39.8
40.0
40.2
40.4
Short Circuit Current Isc(A)
9.90
9.93
9.96
9.98
10.03

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Module Series
72pcs 156.75×156.75mm Polycrystalline Silicon DOUBLE GLASS Module
Dimensions(mm)/ Weight(kg)
1978*992*6
Max-System Voltage (VDC)
1500
Max-Series Fuse(A)
15
Electrical Performance @ STC
Model Type
ZXP6-TD72-
320/P
ZXP6-TD72-
325/P
ZXP6-TD72-
330/P
ZXP6-TD72-335/P
Max-Power Pm(W)
320
325
330
335
Max-Power Voltage Vmp(V)
37.3
37.5
37.7
37.9
Max-Power Current Imp(A)
8.58
8.67
8.76
8.84
Open Circuit Voltage Voc(V)
45.4
45.6
45.8
46.0
Short Circuit Current Isc(A)
9.27
9.33
9.40
9.48
Module Series
72pcs 156.75×156.75mm Mono crystalline Silicon DOUBLE GLASS Module
Dimensions(mm)/ Weight(kg)
1978*992*6
Max-System Voltage (VDC)
1500
Max-Series Fuse(A)
15
Electrical Performance @ STC
Model Type
ZXM6-TD72-
360/M
ZXM6-
TD72-
365/M
ZXM6-
TD72-
370/M
ZXM6-
TD72-
375/M
ZXM6-TD72-
380/M
ZXM6-
TD72-
385/M
Max-Power Pm(W)
360
365
370
375
380
385
Max-Power Voltage Vmp(V)
38.5
38.7
38.9
39.1
39.3
39.5
Max-Power Current Imp(A)
9.36
9.44
9.52
9.60
9.67
9.75
Open Circuit Voltage Voc(V)
47.3
47.5
47.7
47.9
48.1
48.3
Short Circuit Current Isc(A)
10.05
10.06
10.07
10.08
10.09
10.10
12. Bypass diode and blocking diode
Partial cover for single module may cause are verse voltage in the PV module covered. At this
point, the current twill be affected by other modules flowing through the covered area. If the bypass
diode is wired in parallel with serial PV module string, the affected current will flow through the
diode and bypass the covered PV modules, there by minimizing the heat generation of modules and
the current damage of array.
At present, ZNSHINE SOLAR AUSTRALIA PTY LTD. PV modules are equipped with bypass
diodes in the junction box.
Please don't open the junction box to replace the diode, even in case of any fault.
For the system using the batteries, the blocking diode is usually placed between the battery and
the output end of PV module to prevent the battery from discharging during the night.
The diodes used as blocking diodes must meet the following conditions:

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—The average forward rated current[IF(AV)]is higher than the maximum system current at the
highest operating temperature of module.
—The peak repetitive reverse voltage [VRRM]is higher than the maximum system voltage at the
lowest operating temperature of module.