Zodiac Aerospace Aerazur 210225-0 User manual

61 rue Pierre Curie – CS 20001 – 78373 Plaisir Cedex – France
Tel: + 33 1 61 34 23 23 – Fax: + 33 1 61 34 24 23
http://www.zodiacaerospace.com
CAGE Code: F6101
This document is AERAZUR’s property. It can neither be copied nor divulged without AERAZUR’s consent.
25-65-09 REV 13
T - 1
LIFE JACKET
210225-0 C10 E
210224-0 C10 E
210225-1 C10 F
210225-2 C10 F
210228-0 C10 E
COMPONENT MAINTENANCE MANUAL
WITH
ILLUSTRATED PARTS LIST
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AERAZUR
COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
25-65-09 REV 12
T - 2
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AERAZUR
COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
25-65-09 REV 13
RR - 1
RECORD OF REVISIONS
MANAGEMENT OF REVISIONS:
Revision number and validity: Revision 01 Draft distribution
Revision 02 à 09 Draft modifications
Revision 10 Original issue of the approved manual
Revision 11 First revision of the manual
Revision 99 89ème revision of the manual
Retain this record in the front manual. On receipt of a revision, insert the revised pages into the
manual, and enter the revision number, date inserted, and initials.
REVISION
NUMBER REVISION
DATE
A
PPROVED
BY DESCRIPTION
OF CHANGE DATE
INSERTED BY
(INITIALS)
REV 10 02/99 DPG/MLI Original issue after reorganization
REV 11 08/99 DPG/MLI Tooling data added
Pages 1017 and 1018 deleted
REV 12 07/10 Update according to ECN 09010
and ECN 98035
Updating of inflator/cylinder assembly
Overall updating
REV 13 01/13 FRS/SBU Update according to ECR Y192A
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AERAZUR
COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
25-65-09 REV 12
RR - 2
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AERAZUR
COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
25-65-09 REV 12
SBR - 1
SERVICE BULLETIN RECORD
Service bulletin Incorporated
into manual
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AERAZUR
COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
25-65-09 REV 12
SBR - 2
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AERAZUR
COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
25-65-09 REV 13
LEP - 1
LIST OF EFFECTIVE PAGES
CHAPTER PAGE REV NR CHAPTER PAGE REV NR
Title T-1 REV 13 Testing and fault isolation 101 REV 12
T-2 REV 12 102 REV 12
103 REV 12
Record of Revisions RR-1 REV 13 104 REV 12
RR-2 REV 12
Disassembly 301 REV 12
Service Bulletin Record SBR-1 REV 12 302 REV 12
SBR-2 REV 12
Cleaning 401 REV 12
List of Effective Pages LEP-1 REV 13 402 REV 12
LEP-2 REV 13
Check 501 REV 12
Table of Contents TC-1 REV 12 502 REV 12
TC-2 REV 12 503 REV 12
504 REV 12
Glossary of Abbreviations GA-1 REV 12
GA-2 REV 12 Repair 601 REV 12
602 REV 12
Figure of Knots FK-1 REV 12 603 REV 12
FK-2 REV 12 604 REV 12
605 REV 12
Table of vendor codes TVC-1 REV 12 606 REV 12
TVC-2 REV 12 607 REV 12
608 REV 12
Description and Operation 1 REV 12 609 REV 12
2 REV 12 610 REV 12
3 REV 12
4 REV 12 Assembly (including storage) 701 REV 12
5 REV 12 702 REV 12
6 REV 12 703 REV 12
7 REV 12 704 REV 12
8 REV 12 705 REV 12
706 REV 12
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AERAZUR
COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
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LEP - 2
CHAPTER PAGE REV NR CHAPTER PAGE REV NR
Assembly (including storage) 707 REV 12 1021 REV 12
708 REV 12 1022 REV 12
709 REV 12
710 REV 12
711 REV 12
712 REV 12
713 REV 12
714 REV 12
Fits and clearances 801 REV 12
802 REV 12
Special tools, Fixtures and 901 REV 12
Equipment, Materials 902 REV 12
Illustrated Parts List 1001 REV 12
1002 REV 12
1003 REV 12
1004 REV 12
1005 REV 12
1006 REV 12
1007 REV 12
1008 REV 12
1009 REV 12
1010 REV 12
1011 REV 13
1012 REV 12
1013 REV 12
1014 REV 12
1015 REV 13
1016 REV 12
1017 REV 12
1018 REV 12
1019 REV 12
1020 REV 13
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AERAZUR
COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
25-65-09 REV 12
TC - 1
TABLE OF CONTENTS
PAGE
DESCRIPTION AND OPERATION.................................................................................................1
TESTING AND FAULT ISOLATION............................................................................................101
DISASSEMBLY...........................................................................................................................301
CLEANING..................................................................................................................................401
CHECK........................................................................................................................................501
REPAIR.......................................................................................................................................601
ASSEMBLY (INCLUDING STORAGE).......................................................................................701
FITS AND CLEARANCES...........................................................................................................801
SPECIAL TOOLS, FIXTURES AND EQUIPMENT, MATERIALS...............................................901
ILLUSTRATED PARTS LIST ....................................................................................................1001
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COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
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AERAZUR
COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
25-65-09 REV 12
GA - 1
GLOSSARY OF ABBREVIATIONS
AMM -Aircraft Maintenance Manual
APPL -Application to
AR -As Required
ARZ -AERAZUR Company
ASSY. -Assembly
CMM -Component Maintenance Manual
ECN -Engineering Change Notice
FIG -Figure
FK -Figure of Knots
IPL -Illustrated Parts List
LA -List of Abbreviations
LEP -List of Effective Pages
LOG -Log Card
MEE -Manuel d’Entretien Equipement
MFR -Manufacturer
MSR -Master Servicing Recommendation
NP -Not Procurable
P/N -Part Number
Qty -Quantity
R or REV -Revision
REV -Revision
RF ou REF -Reference
RR -Record of Revisions
SB -Service Bulletin
SBR -Service Bulletin Record
S/N -Series Number
SRU -Shop Replaceable Unit = require its own documentation
T -Title
TC -Table of Contents
TVC -Table of Vendor Codes
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COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
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GA - 2
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AERAZUR
COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
25-65-09 REV 12
FK - 1
FIGURE OF KNOTS
Overhand knot (O) Boatswain’s knot (BO) Half Hitch knot (HH)
Bowline knot (B) Bowline knot + Overhand knot Bowline knot + Half Hitch knot
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AERAZUR
COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
25-65-09 REV 12
FK - 2
Eight knot (E) Eight knot – 2 strands (E2) Slip knot (S)
Reef knot (R) Loop knot (L) Larks head knot (LH)
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AERAZUR
COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
25-65-09 REV 12
TVC - 1
TABLE OF VENDOR CODES
Vendor code Name – Address
F5380 DIVERSEY LEVER
9 – 11 AVENUE DU VAL DE FONTENAY
94133 FONTENAY SOUS BOIS FRANCE
F5918 TECHMATION S.A
20, QUAI DE LA MARNE
75019 PARIS FRANCE
F6101 AERAZUR
61, RUE PIERRE CURIE – CS 20001
78373 PLAISIR CEDEX FRANCE
F7286 DOW CORNING
300, ROUTE DES CRÈTES
06904 SOPHIA ANTIPOLIS FRANCE
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COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
25-65-09 REV 12
TVC - 2
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AERAZUR
COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
25-65-09 REV 12
PAGE 1
DESCRIPTION AND OPERATION
1. General
The AERAZUR C10 life jacket is designed to provide flotation for an adult or a child over
3 years in the event of evacuation from a ditched aircraft.
It enables users to await rescue and to signal to rescuers by using the fitted accessories.
2. Description (refer to Figures 1 to 4)
The life jacket is basically made up of an inflatable buoyancy chamber, fitted with a belt and
packed in a bag or a pouch;
It is available in three versions (C10, C10E and C10F);
Evolution of the equipment declines as follows:
Appl.A: C10E: 210225-0 and C10F: 210225-1 (NP) Refer to Fig.1
Appl.B: C10E: 210224-0 and C10F: 210225-2 (before S/N 45000, NP) Refer to Fig.2
Appl.C: C10E: 210224-0 and C10F: 210225-2 (after S/N 45000) Refer to Fig.3
Appl.D: C10: 210228-0 Refert to Fig.4
A. Inflatable buoyancy chamber
A single compartment made of yellow-coloured coated fabric with:
An inflation tube fitted with a mouthpiece including a non-return valve ;
A manual inflator with pull tab, associated with a CO2 cylinder.
Appl.A: mounted on a valve base fixed to the buoyancy chamber ;
Appl.B, C and D: non-removable and welded onto the buoyancy chamber.
A valve core (non-return valve) ensuring sealing of the buoyancy chamber after the CO2
cylinder has been activated :
Appl.A: screwed into the valve base ;
Appl.B, C and D: built-in to the welded inflator.
A set of seals :
Appl.A: for the valve base :
Appl.A, B, C and D: for the CO2 cylinder.
An inflator sheath (Appl.A);
A rescue light system consisting of a lamp powered by a sea water-activated battery
(irreversible system);
Appl.A: the battery pull tab should be removed before packing the jacket;
Appl.B: the battery pull tab, fitted with a marker tag, must be removed by the
user at the time of evacuation.
Appl.C and D: the battery pull tab is to be removed before assembly.
A whistle (only fitted to model C10 F) with coiling elastic and attachment cord;
An adjustable belt fitted with a buckle.
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AERAZUR
COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
25-65-09 REV 12
PAGE 2
B. A Carrying bag (Appl.A, B and C) or pouch (Appl.D)
The carrying bag:
is made of welded transparent plastic sheeting;
is fitted with a tear-off tab;
displays an "ADULT/CHILD" label;
includes a sleeve on the side to hold the maintenance tickets.
The carrying pouch:
is made of fabric;
is attached to the belt,
is fitted with two snap fasteners;
displays a marking showing how to put on the jacket;
C. Markings
Appl.A: the markings are on the battery holder.
Appl.B, C and D: the markings are on both sides of the buoyancy chamber itself.
NOTE : The buoyancy of life jacket C10F can be screen-printed with "Airline Company
Property" (optional).
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AERAZUR
COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
25-65-09 REV 12
PAGE 3
Figure 1 – Appl.A: C10E and C10F (non procurable)
1. Buoyancy chamber
2. Lamp
3. Belt
4. Markings
5. Battery
6. Battery holder
7. Battery pull tab (removed during assembly)
8. Inflator pull tab
9. Inflator and valve base
10. CO2 cylinder
11. Inflator sheath
12. Inflation tube
13. Mouthpiece
14. Tear-off tab
15. Carrying bag
16. Markings (option : Airline Company Property) (C10 F only)
17. Whistle (C10 F only)
18. Label
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AERAZUR
COMPONENT MAINTENANCE MANUAL
C10 LIFE JACKET
25-65-09 REV 12
PAGE 4
Figure 2 – Appl.B: C10E and C10F (before S/N 45000) (non procurable)
1. Buoyancy chamber
2. Lamp
3. Markings
4. Battery pull tab
5. Belt
6. Battery
7. Inflator pull tab
8. Welded inflator
9. CO2 cylinder
10. Inflation tube
11. Mouthpiece
12. Tear-off tab
13. Carrying bag
14. Markings (option : Airline Company Property) (C10 F only)
15. Whistle (C10 F only)
16. Label
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