Zonar Zonar Connect Operation manual

REV: 09/16/16

Zonar Connect®
Installation/User Guide
Introduction
Zonar’s Zonar Connect Tablet Hardware Installation Tips
For Professional Installers
Zonar equipment will provide years of reliable service if properly installed and maintained. Zonar
equipment is typically installed in heavy vehicle applications and is often subjected to extreme
temperatures, dust, dirt, vibration, and shock. Proper installation is the critical first step to equipment
longevity and optimal performance.
This guide is meant to be a general guideline for the professional installer and technician. While we
attempt to point out the most common installation questions and issues; common sense, good
housekeeping procedures, attention to detail, safety adherence, and technical competence of the
professional installer are critical for a successful installation.
Please refer to your specific vehicle manufacturer guidelines for the installation of electrical
components and wiring.
Details on operating the Zonar Connect and its built-in applications and software are given in this
Zonar Connect User’s Guide.
A professional team of Zonar support technicians and engineers are available to answer your
installation questions. Contact Zonar at 1-877-843-3847 or by email at
[email protected].
Thank you,
Andre J Horochiwsky
Technical and Training Manager –Zonar

Zonar Connect®
Installation/User Guide
Table of Contents
Introduction 2
System Overview 4
Zonar’s Zonar Connect Tablet 5
System Specifications 7
Zonar Connect Install & Checkout List 8
Prerequisites & Reference Material 9
Base Equipment 10
Equipment Dimensions 11
Power, Data & Optional
Back-up Camera Connection 12
General Guidelines 13
Mounting & Operation 14-15
Zonar Connect Installation Example 16
System Installation Diagram 17
System Check 18
Warranty & Notices - FCC Compliance 19-21
© 2016 Zonar Systems • EVIR, Z Pass, Ground Traffic Control and V3 are trademarks of Zonar Systems. RAM
and WI-FI are third party registered trademarks of National Products Inc. and WI-FI Alliance respectively.
All Rights Reserved.
Products and services protected by one or more of the following US patents: 6,671,646; 6,804,626; 7,557,696;
7,117,121; 7,362,229; 7,564,375; 7,680,595; 7,776,499; 7,808,369; 7,944,345; 8,106,757, plus EP 2756504.3 and the
AU.
REV: 09/16/16

Zonar Connect®
Installation/User Guide
System Overview
Real-Time Delivery of Engine Condition and Performance Data, Driver Performance and Location
Zonar Secure Services: Encrypted Data Transmissions to Customer On-Site Location

Zonar Connect®
Installation/User Guide
Zonar’s Zonar Connect Tablet
All-in-One Device
Zonar’s Zonar Connect Tablet is the most versatile mobile device in the transportation industry.
Applicable to fleets of all vehicle types, this innovative platform works both inside and outside the
vehicle to provide fleet managers valuable operational information. The Zonar Connect helps
automate common processes offering the flexibility to create custom applications and integrating to
maximize operational value.
Zonar’s Zonar Connect Tablet features include:
• Driver Hours-of Service
• Verified Electronic Vehicle Inspections
• Two-Way Messaging
• Advanced navigation
• Visual driver feedback via the My Driving application
• Camera and video for documenting defects or damaged freight
• Driver friendly applications including web-browsing and Email access
• Flexible Android operating system

Zonar Connect®
Installation/User Guide
Important Notice
It is the Owner’s sole responsibility to install and use the Zonar products in a manner that will not
cause accidents, personal injury or property damage. For the purposes of this notice, “Owner”, “you”
and “your” means the party (including any person authorized by that party to use and/or install the
Product) that has either: (a) purchased the Product; or (b) leased the Product from Zonar Systems,
Inc or its related companies. The Owner of this product is solely responsible for observing safe
driving practices. The choice, location, and installation of all components of the Product is critical. If
installation is not correct, the Product may not perform at its designed potential or specifications. If
in doubt, consult your vehicle’s manufacturer.

System Specifications:
Physical
Mounting: Supplied dock and RAM®
mount
Weight: 1.5 pounds
Dimensions: 8.0 x 5.3 x 1.0 inches
8.4 x 5.4 x 2.1 inches with dock
Environmental
Operating Temperature
Docked: -4˚F to 140˚F (-20˚C to 60˚C)
Operating Temperature
Un-Docked: 14˚F to 140˚F (-10˚C to 60˚C)
Storage Temperature:-40˚F to 140˚F (-40˚C to 60˚C)
Charge Temperature: 32˚F to 122˚F (0˚C to 50˚C)
Humidity: 95% R.H., non-condensing
Shock/Vibration: SAE J1455, MIL-STD-202G
EMC/EMI: SAE J1113
ESD: IEC 61000-4-2
IP Rating: 54
RFID
Frequency: 125 kHz
Read Range: 0 to 1 inch
Electrical
Battery: 2760 mAh lithium ion
VOLTAGE
Operating Voltage: 8 VDC to 30 VDC
vehicle battery
Typical current draw
State Draw
Charge disabled <1 mA
Charge enabled, Zonar Connect off -
23 - 300mA
Typical normal Zonar Connect operation
400 - 600 mA Worst case 1.0 A
The Zonar Connect is configured to only charge the
internal battery when the vehicle’s engine is on and
up to 30 minutes after the engine has been turned off.

Zonar Connect®
Installation/User Guide
Zonar Connect Install & Checkout List
Task #. Task Page #
Complete?
1 Inventory all the Zonar Connect items 9
2 Ensure V3 is connected to a minimum 1.5 Amp circuit (only required
for the Zonar Connect operations) See V3 Installation Manual
3 Ensure V3 is fully functional (3 solid Green LED with engine running) 16
4 Shut-off engine
5 Disconnect vehicle battery (suggested) 13
6 Disconnect 4 Pin connector at rear of V3 13
7 Layout the Zonar Connect hardware and cables to desired location 13
8 Install RAM mount and backing plate 13
9 Route and connect the Zonar Connect Power/Data cable 13
10 Re-connect vehicle battery 13
11 Connect 4 Pin power connector into V3 13
12 Start engine
13 Ensure V3 has 3 solid Green LED’s 13
14 Snap the Zonar Connect into the dock (if it is not already there) 13
15 Log into the Zonar Connect with ID number and PIN 17
16 Perform the Zonar Connect system check 16
17 Shut-off engine

Zonar Connect®
Installation/User Guide
Prerequisites & Reference Material
Reference Material
1) Zonar’s support website: http://docs.zonarsystems.net.
Note: A user name and password are required to access this site.
2) Please see “Zonar Troubleshooting Reference Guide” for any V3 or Zonar Connect issues you
may encounter.
Prerequisites
1) The V3™ GPS unit must be fully installed, configured, checked-out and fully operational prior
to installing the Zonar Connect. Please see the “V3 Installation and User Guide” on Zonar’s
support website.
2) The Zonar Connect requires coordination between Zonar and the customer for software setup.
Please see “Zonar’s Initial Setup Checklist” on Zonar’s support website for a full
listing of these tasks.

Zonar Connect®
Installation/User Guide
Base Equipment
A. Zonar’s Zonar Connect Tablet
B. The Zonar Connect Dock
C. RAM Mount with Mounting Screws and Aluminum Backing Plate
D. V3™
E. Zonar Connect Power/Serial Cable
F. AC/DC Power Adaptor (output 5V/2.5A) with a micro-USB cable (optional)
To Wall
F

Zonar Connect®
Installation/User Guide
Equipment Dimensions

Zonar Connect®
Installation/User Guide
Optional Camera Back-up Camera Information
Zonar’s Zonar Connect Tablet is capable of automatically displaying video from 3rd party
back-up cameras. The camera must only provide video feed when the vehicle is in reverse
gear. The video feed must be turned off when the vehicle is not in reverse. Often this is
accomplished by only supplying power to the back-up camera when the vehicle is in reverse.
The Zonar Connect screen will automatically switch between computer and video display
mode without user interaction.
While hooking a video feed from a backup camera into the Zonar Connect may can provide a
safety benefit, video feeds have the potential to be very distracting. Zonar strongly
recommends that customers implement a thorough safety review before deciding to hook up
any video feeds into the Zonar Connect. Customers assume all liability for use of any video
feeds with the Zonar Connect.
*Contact Zonar or visit http://docs.zonarsystems.net/ for questions and support.

Zonar Connect®
Installation/User Guide
General Guidelines
Drill Holes
1) Do not drill into the Zonar Connect or the Zonar Connect dock unit. This will void the warranty.
2) Capture all drill chips during drilling operations. Do not allow chips to fall onto equipment,
furnishings, etc.
3) Deburr all drill holes on both sides of drilled surface. Example deburr tool:
4) All drill holes must have a rubber grommet or similar anti-chaffing system installed to protect
cable assemblies (e.g. plastic conduit).
5) Seal all penetration drill holes which may pass rain water.
Cable Management
1) Strain relieve and support all cable installations.
2) Avoid sharp bends and tight radius installations of cables.
3) Avoid moving components (e.g. doors, steering shafts, handles, fans, etc.).
4) Provide an adequate “Service Loop” i.e. “cable slack” to allow for servicing of equipment.
5) Avoid routing cables thru doors, windows, and other pinch points.
6) Avoid routing cables in high personnel traffic areas.
7) Avoid routing antenna cables near radio and PA equipment.
CORRECT
• Bend radius adequate•
• Hole has grommet
General Housekeeping
1) Capture all drill chips during drilling operations. Do not allow drill chips to fall onto electrical
equipment, furnishings, heating ducts, etc. Magnets, sticky tape, vacuums, physical barriers,
etc. may all be used to accomplish this task.
2) Remove excess sealant. Sealant should be debris/contaminant free (e.g. drill chips),
consistent, and uniform in appearance.
3) Clip excess wire tie protrusions.
INCORRECT
• Bend radius too tight
•Hole has sharp edges
•Hole has no grommet

Zonar Connect®
Installation/User Guide
Mounting & Operation
Mounting position considerations:
1) Verify placement acceptability with state DOT/Law Enforcement prior to installation.
2) Follow all general guidelines on page 12.
Do:
1) Mount in the vehicle at a convenient height and angle for drivers and co-drivers to access.
2) Ensure location of the installed Zonar Connect does not block driver view (including mirrors and gauges)
or interfere with vehicle safe operation of the vehicle’s controls.
3) Ensure that the placement of the Zonar Connect allows drivers/co-drivers to easily dock and undock
the tablet.
4) Ensure mounting surface is strong enough to support RAM mount and the Zonar Connect.
5) Choose a location which does not impede driver/co-driver entry
6) Choose a location which is within easy reach of driver / co-driver, and within normal line-of-sight.
7. Lay all components out prior to installation to check for cable length and interference issues.
Don’t:
1) Do not mount the Zonar Connect in an area that may interfere with the deployment of an air bag.
2) Do not install the Zonar Connect in a location that may impact the driver /co-driver in the event of an
accident or sudden stop.
3) Do not mount the Zonar Connect in dirty or wet areas.
4) Do not mount the Zonar Connect in areas of direct sunlight
5) Do not install the Zonar Connect in front of an open AC or heater vent. If unable to install elsewhere,
close the louvered vent the Zonar Connect is installed in front of.
6) Do not install the Zonar Connect near windows and vents which may pass rain water.
7) Avoid mounting the Zonar Connect in an area that may limit leg room or where the Zonar Connect may
likely be used as foot, elbow, etc. rest.
Mounting Installation
Refer to mounting locations guide (see Fig. 15-1) for examples of ideal mounting locations. Mounting
locations may vary based on the type of vehicle or driver requirements.
1) Attach RAM mount to a location visible and accessible to the driver.
2) Use backing plate to secure mount.

Zonar Connect®
Installation/User Guide
Mounting & Operation - Cont.
3) Once mounting is securely installed, dock the Zonar Connect.
Wiring Installation
Refer to the cable guide (Fig. 3-1) for reference.
1) Disconnect vehicle battery (suggested).
2) Disconnect V3 4 Pin power.
3) Connect the Zonar Connect Power/Data cable to V3, the Zonar Connect dock, vehicle power and back-
up camera (if required).
Operation
Note: To learn how to operate the Zonar Confect’s applications and software, please refer to the User’s
Guide, Quick Start Guide or the built-in Help Documents specific to the application.
Operational Notes
1) The Zonar Connect requires a V3 to operate.
2) The Zonar Connect must be fully docked in order to send data to Zonar servers.
3) Sleep Modes:
A. The Zonar Connect enters sleep mode after 2 minutes of inactivity. This timeout can be adjusted to
30 seconds, 1 minute, 10 minutes or 30 minutes.
B. Power button ends sleep mode.
4) RFID Scanner’s optimal range is 0-1”.
5) Prolonged exposure to extreme temperatures can affect the Zonar Connect tablet’s performance. See
System Specifications.

Zonar Connect®
Installation/User Guide
Installation Example
Figure 15-1

Zonar Connect®
Installation/User Guide
System Installation Diagram

System Installation Diagram (In door usage)
Power Adapter/USB Cable
Part# 20083 / 20084
Cable Length: 1.5meter
To Wall

Zonar Connect®
Installation/User Guide
System Check: Minimum requirements
Note: If the terms and functions listed on this page are unfamiliar to you. Please refer to page 8
“prerequisites and reference material” for instructions on how to accomplish each step. We highly
recommend referring to the Zonar Connect “Quick Reference Guides”.
1) An installer must perform a full system check to verify the proper Zonar Connect connection
and operation
2) Start vehicle engine and ensure the following LEDs are:
A. Cellular - Solid - Green
B. GPS - Solid - Green or Orange
C. Status -Solid - Green
3) Power on the Zonar Connect and allow the device to boot up to the login screen:
A. ID: Scan driver card or manually enter driver ID
B. PIN: Manually enter PIN (Personal Identification Number)
4) Connect to WI-FI® (Highly suggested)
5) Ensure all purchased application(s) are present on the Zonar Connect. They may include one
or more of the following applications:
A. Zlogs - Hours of Service application
B. Navigation - Mapping and turn-by-turn direction application
C. Messaging - Two way communication between Asset and Dispatcher
d. EVIR® - Asset inspection application
6) Application checkout:
A. ZLogs® - Not required
B. Navigation - Open application, ensure map is oriented to your location. This ensures the V3
is properly passing Latitude / Longitude information to the Zonar Connect
C. Messaging - Ensure message can be sent:
1. From the Zonar Connect to Dispatcher - Ensure dispatcher can read the message
2. From Dispatcher to the Zonar Connect - Ensure message can be read on Zonar Connect
D. EVIR
1. Perform a full inspection using the Zonar Connect and RFID tags
2. Verify with dispatcher that inspection successfully uploads to Ground Traffic Control
after Zonar Connect is placed back into the dock.
7) Back-Up Camera (if equipped)
A. Apply vehicle brake(s)
B. Put transmission in “reverse”, and the Zonar Connect will switch over to rear camera view
C. Take transmission out of “reverse” and the Zonar Connect will revert back to computer
screen view

Zonar Connect®
Installation/User Guide
Warranty & Notices - FCC Compliance
Limited Warranty
LIMITED WARRANTY: Zonar warrants that the Hardware provided under this agreement is free from all
material defects in workmanship under normal use and service. Zonar’s warranty period for its Hardware is as
follows:
V3™ Product Line - 5 Years • Zonar Connect® - 1 Year • EVIR® - 3 Years • All Other Hardware - 1 Year
The above warranty periods run from the date of shipment. Provided that the Hardware is used and handled
as intended, Zonar will replace any failed or functionally impaired Hardware with equivalent Hardware in terms
of
performance and functionality.
This warranty does not apply to any Hardware that has been misused, altered, willfully abused or that has
been damaged due to improper installation by the customer. Hardware installations must follow Zonar’s
equipment specific installation guidelines. If product returned is determined to be damaged due to any of the
aforementioned circumstances, the Customer will be charged the price of a refurbished unit plus shipping and
handling.
CUSTOMER’S SOLE AND EXCLUSIVE REMEDY AND ZONAR’S ENTIRE OBLIGATION UNDER THESE
LIMITED WARRANTIES for defective equipment is the repair and replacement of the equipment free of
charge by Zonar. Zonar shall not be liable to Customer or any third party for any general, special, punitive,
incidental, indirect or consequential damages, or any lost profits or business, arising out of Zonar’s
Subscription Agreement.
Warning: (Part 15.21)
Changes or modifications not expressly approved by Zonar Systems could void the user’s authority to operate
the equipment.
Caution: RF Exposure (OET Bulletin 65)
Users and installers must be provided with antenna installation instructions and transmitter operating
conditions for satisfying RF exposure compliance. Use only supplied and approved antennas. Use of
unauthorized antenna’s or modifications could impair signal
quality, void your warranty and/or result in violation of FCC regulations.