Zone Ozonetech Journey User manual

IMPORTANT
Before proceeding with the system installation,
Be sure to have carefully read and understood all instructions provided in this guide.
VERSION 1.4.00
May 2022
INSTALLATION GUIDE
Ozonetech JourneyTM

WARNING
IMPORTANT
This document provides all necessary instructions for the adequate and secure installation of
your Ozonetech Quick Connect system.
Before proceeding with the installation or configuration of the Ozonetech Quick Connect
system, the technician installer must have read and understood the instructions provided in this
guide.
This document includes important indications to prevent serious injuries both to the technician
installer and to the users.
The Ozonetech Quick Connect system made by Zone Technologie Électronique Inc. is fully
programmable (all settings are flexible).

TABLE OF CONTENTS
1. General description..............................................................................................................1
1.1 Essential connection ................................................................................................... 1
1.2 Technical specifications............................................................................................... 1
2. Installation ............................................................................................................................2
Warning.............................................................................................................................2
2.1 Mechanical Installation Notes...................................................................................... 2
2.2 Electrical Installation Notes.......................................................................................... 2
2.3 Module Installation ...................................................................................................... 3
2.4 Outside Temperature Sensor Installation.....................................................................7
2.5 Hood Switch Installation..............................................................................................9
2.6 Inside Temperature Sensor Installation..................................................................... 10
2.7 Keyless Switch Installation........................................................................................ 11
3. Programming...................................................................................................................... 12
3.1 Programming the Key Bypass................................................................................... 12
3.2 Software overview..................................................................................................... 12
3.3 Getting started........................................................................................................... 12
3.4 Initiating USB communication.................................................................................... 13
3.5 Software description.................................................................................................. 14
3.5.1 Menu description............................................................................................. 15
3.5.2 Box – Vehicle information................................................................................ 17
3.5.3 Box - Error status............................................................................................. 17
3.5.4 Box - Version................................................................................................... 17
3.5.5 Box – Reading All............................................................................................ 18
3.5.6 Bottom system status field............................................................................... 18
3.5.7 GENERAL TAB ............................................................................................... 19
3.5.8 IDLE TAB ........................................................................................................ 20
3.5.9 START TAB..................................................................................................... 21
3.5.10 AUXILIARY TAB............................................................................................ 23
3.6 DOWNLOAD and UPLOAD of configurations............................................................ 24
4. Analyze Idle ........................................................................................................................ 25
5. PINOUT................................................................................................................................ 26
6. Troubleshooting................................................................................................................. 28

1.GENERAL DESCRIPTION
- 1 -
The Ozonetech idle reduction module is an eco-friendly automotive fuel saving and CO2 reduction system. This
system will reducing unnecessary idling and will monitor the battery voltage.
Whenever battery voltage drops below preset value it will start the vehicle. If during the start engine doesn’t start
within 10 seconds, the module will wait 10 seconds before repeating startup for the second time. If the vehicle
doesn’t start after the second attempt the module resets and waits for user input.
This system also allows you to program interesting features like:
•Battery voltage value for automatic engine restart,
•Automatic engine restart by external signal (input polarity programmable),
•Idle mode control canceling input to let the engine running,
•Inside and outside temperature setting to restart or not stop the engine in Idle mode,
•Anti-thief mode: engine running without the key in vehicle,
•Keyless mode: Battery monitoring without key in the vehicle,
•Four auxiliary outputs programmable on more than 15 different option (Ignition, pulse, delay, etc.)
1.1 ESSENTIAL CONNECTIONS
One advantage of the Ozonetech system is its simple installation that only requires one connection to make it work
properly with the standard mode (Does not include temperature sensor, auxiliary output, hood switch, keyless and
anti-thief activation switch):
1) Connect the “T” harness on the RF module.
1.2 TECHNICAL SPECIFICATIONS
Supply voltage: ................................................................................................................. 10 à 16Vcc
Operating temperature: .........................................................................-20°C à 75°C (-4°F à 167°F)
Supply current: - System OFF (Key turn OFF and keyless mode OFF): .......................... 10mA
- System ON (No load, no RF and no USB connect): ........................... 500mA
Output: - Auxiliary (each): ..................................................................................................12V, 1A
Output:- Auxiliary (in total if more than one): ...................................................................12V, 2A
Output:- BCM Start (max): .................................................................................................12V, 1A
Input: - Programmable input (INP0 to INP7): ..................................................GND or 12V, 5mA
Input:- Analog input (AIN0): ..........................................................................GND to 12V, 1mA
Input:- Key sense: .........................................................................................................12V, 1mA

2. INSTALLATION
2
O ZONETECH M ODULE
WARNING
Pay particular attention to the safety and installation instructions in this guide to prevent damage to the unit or
vehicle as well as serious injuries to anyone working on the vehicle, occupants or you.
The installation technician should have a good understanding of vehicular electrical and electronic systems to
perform a compliant and safe installation.
To make this product works with maximum efficiency, protect all electrical and mechanical components according
to standards.
Once the installation is completed, make sure the proper functioning of the system and all accessories in the
vehicle.
2.1 MECANICAL INSTALLATION NOTES
Installation of the Ozonetech Module
During the installation, be sure that the module cannot be damaged because of unsafely objects being in the vehicle
and that the chosen location won’t be subject to bad weather.
The module must be installed in the vehicle passenger compartment or in a waterproof case.
The module is designed to tolerate a weather margin which varies from -40°C to 75°C (-40°F to 167°F).
There are many ways to fix the module; the technician must consult the user to answer his needs in the best way he
can. It is highly recommended to fix it so it will be accessible by the user at any time and in all conditions of
operation.
Be sure that the module is fixed in a way that it won’t move when a key is pressed on.
WARNING : Make sure the system clears the space for the deployment of all airbags.
2.2 ELECTRICAL INSTALLATION NOTES
Make all the necessaries connections so that the system and its components will be functioning. Install all the electric
protection (fuse, breaker, fuse wire) on the power cord as close as possible of the alimentation source. All wires
going through a partition must be protected by a rubber or plastic washer.
Be sure to follow all instructions included in this guide.
CAUTION : Before installation, disconnect the negative of the vehicle’s battery. Failure to follow the
recommendations found in this guide could result in fire or injury.
Please wait until all electrical connections are completed and checked before reconnecting the
battery negative.

INSTALLATION (cont.)
3
2.3 MODULE INSTALLATION:
A. Remove interior trunk carpeting.
Disconnect the vehicle battery, only negative post
(use 10mm socket).
.
B. Remove the trunk cover panel (4 push pins) and
slide out the panel holders.
C. Open de screw covers and remove the two T-30
screws to remove the left side panel.

INSTALLATION (cont.)
4
D. Remove the rear panel (4 push pins).
E. Remove 4 screws to remove the bottom cover
F. Open the cover and remove T-20 screw to remove
the seat belt cover panel.
G. Remove three screws on the trunk left side panel.

INSTALLATION (cont.)
5
H. Remove the panel.
NOTE: Disconnect the wires inside before remove
the panel.
I. Remove the push pins in the rear end of the roof
cover.
J. Disconnect the left connector of the RF module
that is inside the roof.
K. Connect the C2 T-harness to the RF module and
to the harness of the vehicle.

INSTALLATION (cont.)
6
L. Attach the C2 T- Harness and the USB cable to
the vehicle Harness.
M. Fix the module to the left column, connect the C2
T-Harness and attach the harness like the image.
N. Remove the left rear light (Pull the center of the
2 push pins).

INSTALLATION (cont.)
7
O. Connect the brown wire from the C2 Harness to
the White/Blue wire in the vehicle harness and
isolate it.
NOTE: The basic installation is complete. If there are no
temperature control, Keyless Mode or Anti-theft Mode
panels can be reinstalled.
2.4 OUTSIDE TEMPERATURE SENSOR INSTALLATION :
A. Drill a 3/8” inch hole in the floor under the
module.
B. Pass the harness through the hole.

INSTALLATION (cont.)
8
C. Push cable terminals, provided in the kit, into
the connector housing.
Terminal Positions:
A = red
B = black
Connect the external temperature sensor provided
in the kit to the cable harness.
D. Attach the probe to the harness of the vehicle.
NOTE: Leave some extra harness in case of
future service.
E. Pull back all excessive cable and attach it has
shown in the picture.

INSTALLATION (cont.)
9
2.5 HOOD SWITCH INSTALLATION :
A. Remove the skid plates in the left side: one in the
back door and two in the front door.
B. Route the C1 harness towards the front of the
vehicle on the driver side.
C. Keep routing the C1 harness towards the front
of the vehicle on the driver side.

INSTALLATION (cont.)
10
D. Remove the panel beside the dashboard.
E. Remove 2 screws under the panel below the
steering wheel and remove the panel.

INSTALLATION (cont.)
11
F. Remove the grommet for the clutch and drill a 3/8”
hole on it.
G. Reinstall the grommet and pass the hood switch
wires through it.
H. Remove the screw in the front-left fender to,
insert the bracket and reinstall the screw.

INSTALLATION (cont.)
12
I. Attach the hood switch to the bracket.
Hood Switch
Magnet
J. Insert the terminals in the housing.
A = Yellow/black
B = Blue
Connect hood sensor harness to the module
harness and fix the excess of cable.
K. Apply a small amount of grease to the top of the
hood sensor.
Close the hood so the grease will mark sensor
location beneath the hood as seen in the picture.
L. Position the magnet center to the grease mark.
Adjust the bracket position if needed so it will not
touch the magnet when hood is closed.
Mark the location of the holes
Drill 3/32” holes.
Mount the magnet as shown in the picture and
secure using self-tapping screws and lock washer.

INSTALLATION (cont.)
13
2.6 INSIDE TEMPERATURE SENSOR INSTALLATION :
A. Attach the cable to the vehicle harness as
shown in the picture.
B. Push cable terminals into the connector
housing and connect the sensor. Same
procedure of the external sensor.
2.7 KEYLESS SWITCH INSTALLATION :
A. Drill a 19mm hole for the keyless switch in the left
side of the steering wheel. Connect the wires,
install the switch and tag the switch if necessary.
Switch back view.
C1 Connector Harness
Keyless Mode Switch
Grey/Black
COM
(PIN2)
Yellow
LED+
(PIN3)
Black
LED
-
(PIN4)
Black
N.O.
(PIN1)

INSTALLATION (cont.)
14