National Cycle Quantum Wash'n'Wipe N30205 Quick start guide

Assembly Instructions
and Owner’s Manual
Description: uantum® Hardcoated Polycarbonate
UTV Windshield, Wash’n’Wipe™ Full Size
Model: Polaris Ranger Mid Size, Rd.
Frame Tube, Various Models
Part Number: N30205 Installation Time: 60 min.
Thank you for purchasing a National Cycle product. Read these instructions carefully and thoroughly before beginning work.
Dealers, if installing this windshield for a customer, please give them this manual. It contains information needed to properly
maintain and use this product.
Attention:
Special notes and cautionary measures which can pre-
vent damage to the accessory or vehicle.
Note:
Tips for facilitation of installation, operation, and
adjustment, as well as maintenance work.
Item Part No. Description Qty. Notes and Tools
1 20-290399-000 Windscreen, Upper Section 1 Grommets Installed
2 20-290431-000 Windscreen, Lower Section 1 Grommets and Velcro Fastener Installed
3 44-447165-000 Grommets for Windshield 9 Installed on Windscreen
4 77-771157-000 Marine Grade Velcro, Hook 2 Installed on Windscreen
5 77-771158-000 Marine Grade Velcro, Loop 2 Installed on Windscreen
6 80-875150-000 Motor Assembly 1 Installed on Windscreen
7 80-875153-000 Arm, Wiper Assembly, 14” 350mm 1 Replacement Arm art No. is N30910
8 80-875154-000 Blade, Wiper Assembly, 14” (350mm) 1 Replacement Blade art No. is N30900
9 44-447003-000 Foam Tape, 1/8 x 1” W 1 Installed on Windscreen
ARTS IN KIT
10 44-442523-000 Reservoir & Pump Assembly 1
11 80-830326-000 Wire Harness and Switch 1 With Grommet and Switch, age 3
arts Installed on Two- art Windscreen Tools Required
National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 P. 708-343-4000 / F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2015 National Cycle, Inc. Page 1 of 12 10-118032-000 05/15
RE ARATION
This it has been carefully packed and inspected at the factory. Report any missing part directly to National Cycle, Inc.
along with the Bag No. and Date on outside of Windshield Carton.
Carefully unpack the windshield, sort the parts, and make sure you have everything required to complete the installation
to the vehicle.
TOOL LIST
T27 Torx
3/8 and 7/16” Box Wrench
Flat Blade Screwdriver
Scribe or Marker
X-Acto® nife, or similar
Wire Cutters
Power Drill with 3/4” (19mm) hole saw, or similar
Small Drill Bit (1/8”) (3mm) for pilot hole
#2 or #3 Phillips Screw Driver or Phillips Bit for Drill
1/4” Hex Driver
arts List Continues on Next age
RESERVOIR and
WIRE HARNESS
(Harness, Page 3)
3
x9
1
x1
6
x1
7
x1
8
x1
2
x1
9
x1
4
x2
5
x2
10
x1

Item Part No. Description Qty. Notes and Tools
Bag#1176 Parts to attach upper and lower screens
12 55-563144-000 Screw, Phillips, 1/4-20 x 1" 5 #2 or #3 Phillips Screw Driver
13 49-490491-000 Washer, Flat, .265 x .875 x .062" 10
14 75-762021-000 Washer, Rubber, 7/8 OD x 3/8 ID 10
15 34-346055-000 Spacer, .375 x .277 x .53" 5
16 42-423242-000 Nut, Nylon Insert, 1/4-20 5 7/16” Wrench
Bag#1186 Parts to mount Windshield
17 44-449370-000 Clamp, Wraparound 9
18 44-449380-000 Retaining Pin 9
19 49-490355-000 Washer, Spacing, Black 9
20 55-563131-000 Screw, Phillips, #12 x 1.25”, SS 9 #2 or #3 Phillips Screw Driver
21 44-448726-000 Zip-Tie, Black 10
22 44-448710-000 Zip-Tie, Black 3
Bag#1185 Parts to mount Fluid Reservoir
23 37-373686-000 Bracket 1
24 55-562600-000 Screw, Slotted, 10-32 x 5/8” 2
25 49-490543-000 Washer, Flat, .253 x .875 x .053” 2
26 42-450024-000 Nut, Hex 10-32 2 3/8” Wrench
27 50-500206-000 Screw, Hex Self Drill 2 1/4” Hex Drive
arts Included in Bags Tools Required
19 x9
17 x9
24 x2
25 x2
26 x2
BAG#1186BAG#1176
BAG#1185
20 x9
21 x10
18 x9
27 x2
23 x1
eep this page as a reference guide
during the assembly process.
National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 P. 708-343-4000 / F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2015 National Cycle, Inc. Page 2 of 12 10-118032-000 05/15
22 x3
arts List Continues on Next age
12 x5
15 x5
16 x5
13 x10
14 x10

Battery Connections Black-
Negative, Red-Positive
Pump Switch for Wash
Mounts to Dash Inside Cab
Motor Connector and
Fluid Hose
Installs to Motor
Grommet, Seals
3/4’ Hole
Pump Connector and Fluid Hose
Installs to Fluid Reservoir/Pump
WIRE HARNESS 11 x1
b.
c
a
d.
e.
National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 P. 708-343-4000 / F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2015 National Cycle, Inc. Page 3 of 12 10-118032-000 05/15
Figure 2
X
X
X
Figure 1
RE ARE THE VEHICLE FOR WIRING
REMOVE SEATS AND CENTER CONSOLE
1. Remove seats.
2. Remove center console.
Figure 1 (T27 Torx)
One of the 7 screws holding the center console is
different from the rest.
CUTTING THE UM SWITCH HOLE
The installation of the Pump Switch on this
vehicle is in the recessed area of dash panel
indicated by the X. Select your preferred location
for the switch. Use care when cutting hole, avoid
over cutting.
Figure 2
1. Disconnect the Pump Switch (c) from the main Wire
Harness. Check the size of Pump Switch against the lo-
cator bay. Scribe or draw a 17/32” x 1 1/8” (13.5mm x
28.5mm) guide in the desired location.
2. Using a drill, drill some holes in the plastic cover to
serve as starting holes for cutting. Then use your X-Acto
knife to cut out the cover’s face to the edges shown.
Figure 2 (Drill, X-Acto Knife)
INSTALLATION
arts List, Wire Harness

RE ARE THE VEHICLE FOR WIRING
CUTTING THE ASSWAY 3/4” HOLE
1. Open the front hood.
2. On the hood of the vehicle behind the engine cover
on the driver’s side, measure a point 3" (7.6cm) from the
front of the body and 1" (25mm) from the frame cutout
on driver’s side (left) of vehicle. Mark that location. This
hole should be located near the Left Frame Bar.
Figure 3
3. Insert a step drill bit into your drill as shown (or 3/4
hole saw) and drill a 3/4” (19mm) hole in the body cover
at the location marked in figure 3.
Figure 4
MOUNT RESERVOIR/ UM ASSEMBLY TO
BRACKET
1. Using a Slotted Screw (24), Washer (25) and Nut (26)
from Bag #1185 install the Reservoir (10) to the
mounting Bracket (23).
Figure 5 (Flat Blade Screwdriver and 3.8” Box
Wrench)
National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 P. 708-343-4000 / F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2015 National Cycle, Inc. Page 4 of 12 10-118032-000 05/15
Figure 3
Figure 4
Figure 5
Image shows front hood open.
FRONT OF VEHICLE

MOUNT RESERVOIR/ UM ASSEMBLY
Move to under the hood.
1. Use the 2 Self Drill Hex Screws (27) to mount the
Reservoir Assembly to the horizontal bar under hood.
Maintain a 3/8” (9.5mm) clearance of Pump from shock
tower. Figure 7 (1/4” Hex Drive)
2. Using 2 Zip-Ties (22) secure the lower section of
Bracket (23) to the horizontal bar as shown.
Figure 7 Inset (Wire Cutters)
WIRE HARNESS INSTALLATION-
UM CONNECTOR AND FLUID HOSE
1. Take Pump Quick Connector section (b) of the Wire
Harness and locate the terminus of the Rubber Hose
and the Large Nylon 2-Pin Electrical Quick-Connector
with red and black wires.
Figure 8
2. Take the Quick-Connector section and fold it against
the Rubber Hose section. Secure the two sheaths with a
Zip-Tie (21) and trim the excess.
Figure 8 (Wire Cutters)
3. Connect the Rubber Hose to the bottom of the Reser-
voir’s Electrical Pump.
Figure 9 Inset
4. Push the Nylon Quick-Connector onto the two pins on
top of the Reservoir’s Electrical Pump.
Figure 9 Inset
WIRE HARNESS INSTALLATION-
MOTOR CONNECTOR AND FLUID HOSE
1. Find the Motor Quick Connector section (d) of the
Wire Harness and route it behind the bracket that se-
cures dash to frame. Thread it through the 3/4" hole
cut into the vehicle’s body.
Figure 6 and 6 Inset
2. Follow the Frame Tube pulling enough length through
the 3/4” (19mm) hole so terminus of Motor Connector (d)
reaches 4-5” (10-12cm) past the half way point of the
upper frame tube. This is where the Wash’N’Wipe Motor
will be located.
3. Use Rubber Grommet (e), attached to the wire har-
ness to plug the hole.
Figure 6 Inset
National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 P. 708-343-4000 / F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2015 National Cycle, Inc. Page 5 of 12 10-118032-000 05/15
b.
Figure 8
Figure 6
Figure 7
Maintain a
3/8” (9.5mm)
clearance of
Pump from
shock tower.
Figure 9
b. Terminus
d. Terminus
c. Terminus
d. Terminus
e.
Indicates
Zip-Tie

WIRE HARNESS INSTALLATION-
ROCKER SWITCH TO DASH
1. Locate the section of Wire Harness (c) that terminates
in the Two-Way Rocker Switch. Temporarily remove the
Rocker Switch and thread the wiring under the hood to-
ward the hole you cut in the dash panel’s accessory bay
in Figure 2. Thread the Wire End (c) through the hole.
Figure 10
2. Move inside the vehicle and reattach the Two-Way
Rocker Switch to the two Nylon Pin Connectors (polarity
doesn’t matter) and then push the Rocker Switch into the
cutout.
Figure 11
3. Completed dash panel Rocker Switch should appear
as shown.
Figure 12
National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 P. 708-343-4000 / F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2015 National Cycle, Inc. Page 6 of 12 10-118032-000 05/15
Figure 11
Figure 12
Figure 10

WIRE HARNESS INSTALLATION-
BATTERY TERMINUS
To prevent ends from snagging while routing
terminus (a), tape the positive and negative
connectors together.
1. Route the Battery terminus end (a) toward the console
tunnel following the vehicles main wiring harness.
Figure 13
2. Continue to pull the Battery terminus section of the
Wire Harness along the vehicle’s main wiring harness to
the battery compartment.
Figure 14 and 15
3. Loosen the negative terminal nut of the vehicle’s bat-
tery. with a Philips screwdriver or an adjustable wrench.
Slip the Brass Open Ring Connector under the negative
terminal nut and tighten securely. Repeat for the positive
terminal.
Figure 16 ( hillips Screwdriver)
SECURE WIRE HARNESS THROUGHOUT VEHICLE
Use the Zip-Ties (21) to coil and secure the Wire Har-
ness properly within the vehicle.
Do not leave loose Harness anywhere in the vehicle.
Once Zip-Tie is tight, clip excess off end.
(Wire Cutters)
SECURE a minimum of three locations inside
front compartment.
Figure 6, page 5
SECURE at three locations to vehicle’s wire
group along center floor of vehicle. Stay away
from the drive shaft.
Figure 15
SECURE excess inside battery compartment.
Figure 16
National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 P. 708-343-4000 / F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2015 National Cycle, Inc. Page 7 of 12 10-118032-000 05/15
Figure 14
Figure 13
Figure 15
Figure 16

WINDSHIELD INSTALLATION
ATTACH U ER AND LOWER SHIELDS TOGETHER
1. Make six assemblies using, Panhead Machine Screw
(12), Flat Zinc Washer (13), Rubber Washer (14) and
Windshield Spacer (15).
Illustration A
2. Insert the assembled components into each of the
mounting holes where the lower edge of the Windshield
Upper Section meets the top edge of the Windshield
Lower Section. Make sure the Windshield Spacers do
not come loose and fall out.
Illustration A
3. From the bottom of the two edges, assemble a Rub-
ber Washer (14), Flat Zinc Washer (13), and Nylon Insert
Nut (16), and tighten the Nuts finger-tight for now.
Figure 17
The Spacers (15) should fit through the Rubber
Washers (14) and up against the Metal Washers
(13).
4. Made sure the Upper and Lower Windshields are
flush with each other and the side edges are in line.
5. Tighten the Screws (12) and Nuts (16) securely.
( hillips Screwdriver and 7/16” Wrench)
13
12
15
16
14
14
13
Illustration A
Figure 17
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©2015 National Cycle, Inc. Page 8 of 12 10-118032-000 05/15

National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 P. 708-343-4000 / F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2015 National Cycle, Inc. Page 9 of 12 10-118032-000 05/15
FRONT OF VEHICLE
18 19 17 20
3
Illustration C
Figure 19
Figure 20
Figure 21
erspective from below top frame
looking up, or inside of right
frame.
WINDSHIELD INSTALLATION
1. Snap the Wraparound Clamps (17) to the frame of
the vehicle. Orient the top clamps facing down and male
half (with embossed part number) toward the front of the
vehicle.
Figure 18 and Illustration B
Read these helpful tips for a smooth installation:
Place fasteners within reach of assembling
clamps.
Note the hex shape of Retainer Pin (18), and
male Clamp (17) half.
Apply tape to lower area of grab handle to
prevent drill from scratching handle during
clamp installation.
Figure 19
While installing the windshield Clamps (17)
tuck Wire Harness between Clamp and
Windshield.
Figure 20
Place Spacing Washer (19) between Grommets
(3) and Clamps (17).
Start Machine Screws (20) but do not tighten.
The tabbed section of the Windshield should
be touching the hood of the vehicle.
2. Place Windshield on hood. Tuck Wire Harness
between Clamps and Windshield.
Figure 19 and 21
3. Using Screws (20) and Spacing Washers (19), install
Clamps (17), but do not fully tighten.
Figure 20 and Illustration C
( hillips Screwdriver or ower Drill on low setting)
4. Check the alignment and position of the windshield
and make sure it is even and symmetrical.
5. Securely tighten the Machine Screws (20) in all Wrap-
around Clamps (17).
Illustration B
Figure 18

WINDSHIELD INSTALLATION, continued
6. Remove the adhesive backing from the Velcro loop
material and then press the windshield tab firmly onto
the hood of the vehicle.
Figure 22
7. Check that the Wire Harness is coiled and secured.
FINALIZE CONNECTIONS TO WI ER
1. Check that the Wiper Arm Fluid Hose is threaded
through the Grommet in windshield. If it is not, do this
now.
Figure 23
2. Connect the Wiper Motor Power and Fluid Hose.
Figure 24
A little moisture on the Fluid Hose end will make
them join easier.
3. The arrow on the fluid check valve must point towards
the wiper arm, not towards the fluid reservoir.
Figure 24 Inset
4. Tuck Motor Connector behind Motor assembly.
5. Completed Windshield Wiper Motor installation should
appear as shown in Figure 24.
FILL THE FLUID RESERVOIR
1. Fill the Reservoir (10) inside the vehicle’s cab with
plain water during warm weather and glycol-based auto-
motive windshield washer fluid in freezing weather.
2. DO NOT run the pump dry. Minimum amount of fluid
to maintain in the Reservoir is:
12 oz. (.35L) or to a depth of 1 1/2” (38mm)
REINSTALL ARTS REMOVED FROM VEHICLE
1. Reinstall the seats.
2. Reinstall the center console.
Figure 22
Figure 23
Figure 24
Minimum depth of 1 1/2”
National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 P. 708-343-4000 / F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2015 National Cycle, Inc. Page 10 of 12 10-118032-000 05/15
lease refer to page 11 and 12 for operation,
replacement parts and warranty.
Enjoy Your New Wash’n’Wipe™ Windshield!