ZONGSHEN 1P61F User manual

OWNER S MANUAL'
Read this manual carefully before operation
VERTICAL SHAFT ENGINE

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OWNER S MANUAL'
VERTICAL SHAFT ENGINE
THE PEOPLE'S REPUBLIC OF CHINA
CHON GQ ING ZON GS HEN GENERAL POWE R MACHINE CO.,LTD
Read this manual carefully before operation

ChongQing ZongShen General Power Machine Co.，Ltd
R
Address：Zongshen Industry Zone，Chongqing 400054，China
Phone：[phone] Fax：[phone]
Hot Line：4007003088 023－66372519
Execution Standard：Q/ZS992-2009、Q/ZS1003-2009、Q/ZS1004-2009
Certificate NO.：XK06－002－00110
http：//www.zongshenmotor.com
The first edition/May，2009 The first impression/May，2009

Notice ………………………………………… ………………………1
1. General Information …………………………………………………………………2
2. Components & Principle……………………………………………………………3
3. Safety Instruction……………………………………………………………………5
4. Specifications ………………………………………………………………………7
5. Operation……… ……………… ……………………………………………………8
6. Trouble Shooting ………… ………………………………………………………14
7. Maintenance & Servicing … ……………………………………………………16
8. Storage……………… ………………………………………………………………18
9. Transporting…………………………………………………………………………19
10. Unpacking…………………………………………………………………………19
11. Warranty……………………………………………………………………………20
12. Mounting Dimensions……………………………………………………………21
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OWNER'S MANUAL
CONTENTS

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OWNER'S MANUAL
Notice
Read this manual carefully before operation.
All rights reserved. Copy or transcribe this manual or any part of this manual is strict
prohibited without written authorization.
Please pay attention to the following safety labels that indicates personal safety is
required.
：WARNING indicates death, personal injury and/or property damage may
occur if instructions are not followed carefully.
：CAUTION indicates personal injury and/or property damage might occur
if instructions arenot followed carefully.
·This manual is a part of the engine and should be transfered with the engine if the
proprietorship is changed.
·Never allow children or people unfamiliar with these manual to use the engine. Local
laws and/or regulations can restrict the age of the operator;
!
WARNING
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CAUTION
!
WARNING

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1. General Information
Thank you for buying the engine(s). You are not ready to operate the engine if not read
this manual carefully.
This manual applies to following the engines, 1P61F/P、1P65F/P-A, 1P70F/P. They are
single cylinder, 4-stroke, forced cooling, OHV vertical shaft engine with transistor ignition
and oil alarm system.
The figures in this manual are for operation reference only and they may not be exactly
same as the productions.
The engine has a character of excellent quality: easy start, strong power, high reliability,
low fuel consumption, should be operated under 268-313K and use to power tiller, pump,
mower and so on. The service/repair network will help you solve any potential problem
upon your request.
The manual shall be subject to any changes due to continuous improvement and/or
generation changes without additional notices and the company will not bear any
responsibility for that reason.
·Read this manual carefully before operation. Death, personal injury and/or property
damage will occur if instructions are not followed carefully.
OWNER'S MANUAL
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CAUTION

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1. Configuration
2. Components & Principle
Fig. 1
OWNER'S MANUAL
（1） （5） il Drain Plug （9）
（2）Starter Handle （6）Muffler （10）Fuel Cap
（3）Starter （7）Spark Plug （1 1）Governor Lever
（4）Dipstick （8）Cylinder Head Cover
Fuel Tank O Air Filter

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2. Principle：
Fuel burn in the engine block, convert heat energy to mechanical energy by piston motion.
3. Engine model classification
Identify Number
Fuel“P”: gasoline；
Application: None means common use
Air Cooling;
Bore, mm;
Vertical Shaft;
Single Cylinder.
Fig.2
1P65 □/ P - □
OWNER'S MANUAL
F

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3. Safety Instruction
1. Insure safety
·DO NOT operate engine if you are not feeling good in case of any personal injury and/or
property damage may happen.
2. safety precautions
·A long-term physical/body contact with fuel and/or oil may cause skin cancer. Wash
your hands after touch with fuel or oil as soon as possible.
·Do not drain used fuel or oil into sewage systems, recycled by reclamation depot is
strong recommend.
·For personal safety, please pay attention to the following labels:
OWNER'S MANUAL
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CAUTION
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CAUTION
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CAUTION
!
WARNING

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OWNER'S MANUAL
· DO NOT touch hot muffler, cylinder and other hot parts which can
cause burns.
· Before use, read and understand this manual. Follow all safety
warnings.
· Always stop engine and/or allow engine to cool before fill fuel while
engine is hot or running. Do not refuel in an unventilated area.
· Exhaust gases contain carbon monoxide, an odorless and deadly
poison. Do not use indoors.

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OWNER'S MANUAL
4. Specifications
Table 1 Specifications

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5. Operation
1. Before Operation
·No fuel or oil in engine. Fill fuel and oil before using.
1.1 Check oil level.
a. Remove dipstick and clean it.
b. Insert the dipstick into oil filler neck as shown in figure 3, but do not screw it in, then
remove it out and check oil level.
c. If oil level is near or below the lower limit marked on the dipstick, remove dipstick, and fill
with the recommended oil to the upper limit (bottom edge of the oil fill hole). Do not overfill.
d. Reinstall dipstick.
（1）Dipstick
（2）Lower limit
（3）Upper limit
Fig. 3
OWNER'S MANUAL
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CAUTION

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·Do not overfill.
Oil is a major factor affecting performance and service life. 4-stroke automotive
detergent oil SAE 10W-30 is recommended for general use.
Fig.4
·The engine can be seriously damaged without oil. Always check oil level before using.
The engine must stand on level ground while checking.
1.2 Check fuel level
Leaded gasoline or unclean gasoline will increase deposition in engine block and
shorten engine life.
Never mix oil into gasoline.
OWNER'S MANUAL
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CAUTION

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Fig.5
·Do not overfill.
·Leaded gasoline or unclean gasoline will increase deposition in engine block and
shorten engine life.
·Gasoline is highly flammable and explosive, you can be burned or seriously injured
during refueling.
Stop engine and keep heat, sparks, and flame away.
Refuel only outdoors.
Gasoline is poisonous, be careful not to touch it or inbreathe its vapor.
OWNER'S MANUAL
!
WARNING
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CAUTION

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1.3 Check air filter, see figure 6
a. Remove mounting bolt.
b. Remove filter cover. Be careful to prevent dirt falling into air filter base.
c. Remove air filter from air filter base.
d. Inspect the filter element(s). Cleaning or replace it if necessary.
e. Reinstall filter element(s) and cover.
Fig. 6
OWNER'S MANUAL

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2. Starting/stop Engine
2. 1 s t a r t e ng in e
2. 1 . 1 Put throttle cable to FAST or SLOW position. See figure 7.
(1) Throttle Lever (2) Throttle Cable
Fig. 7
2.1.2 Pull starter handle lightly until you feel resistance, then pull briskly. See figure 8.
OWNER'S MANUAL

2.1.3 After engine warm up, adjust throttle lever to achieve a required speed, see figure 7.
2.2 Stop Engine
Normally, follow the steps below:
Put throttle lever or cable to FAST or SLOW position. See figure 7.
·Do not stop engine with load in normal condition.
3. Altitude adjustment
the carburetor will be too rich at high-altitude area, that cause a lower performance and a
higher fuel consumption. you may rely on an altitude kit to have a suitable performance if you
use this engine at the areas above 1,830 meter above the sea level. However engine power
will still continue loss 3.5% when heighten every 305 meter after you apply altitude kit. Please
ask your dealer for help.
Do not apply altitude kit if engine not run at high-altitude area, otherwise engine will be too
lean to have enough power, even cause engine damage.
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OWNER'S MANUAL
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CAUTION
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CAUTION

OWNER'S MANUAL
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6. Trouble Shooting
1. Difficult to start（table 2）
Table 2. Difficulte to start