3M 980 User manual

User’s Guide
3M™Ionized Air Gun 980/980E

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Index
Section Page
1. General Description...................................................................................... 3
2. Performance.................................................................................................. 3
3. Power Requirements..................................................................................... 3
4. Air Supply Requirements ............................................................................. 4
5. Installation.................................................................................................... 4
6. Assembling the Components........................................................................ 6
7. Operation...................................................................................................... 7
8. Maintenance ................................................................................................. 8
9. Specifications ............................................................................................. 10

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1.0 General Description
The 3M™Ionized Air Gun 980/980E is designed to provide efficient static
charge neutralization by effectively removing particle contamination on some of
the most static-sensitive products. The 3M Ionized Air Gun 980 operates from
AC120 V power, and the 3M Ionized Air Gun 980E from AC 230 V power. All
references to model 980 throughout this instruction pamphlet pertain to
both of the models, unless otherwise noted.
Proprietary technology provides constantly balanced ionization for consistent
control of surface charges. The Ionized Air Gun 980 requires very little
maintenance.
Compact and lightweight, the console for the Ionized Air Gun 980 can be
mounted almost anywhere on the workstation for easy access. It connects to
almost any supply of clean, dry air or nitrogen, and an internal disposable filter
collects particles from the air supply. The electrical feed from the console to
the gun is incorporated into the light, flexible air hose. The gun itself is very
lightweight and ergonomically designed for long-term user comfort and efficient
operation. The console, gun, and air hose are all static-dissipative and ESD-safe.
2.0 Performance
The Ionized Air Gun 980 reduces a static charge of +/- 1000 V to +/- 100
V in less than 1 second at a distance of 6 inches (15 cm) and 30 psi (2 bars)
inlet pressure when tested in accordance with the ESD Association ionization
standard ANSI/ESD-S3.1, and IEC standard 61340-5-1, Figure A.5.14 Balance
variance is within +/- 30 volts of zero at a distance of 6 inches (15 cm).
3.0 Power Requirements
The Ionized Air Gun 980 console requires AC 24 V power, which is provided by
the wall transformer supplied with the unit. An AC 120 V transformer is supplied
with the Ionized Air Gun 980, and AC 230 V unit is supplied with the Ionized
Air Gun 980E.

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4.0 Air Supply Requirements
For maximized operation, the 3M™ Ionized Air Gun 980 should be supplied with
clean, dry air, or nitrogen. The air delivery system should utilize a refrigerated
dryer or equivalent water removal system to achieve an upper limit of 550 ppm
water vapor at 35° F dew point. To prevent particulate from entering the air
gun console, a 2 micron coalescing filter or better should be used upstream. A
compressed air prefilter can be installed at the inlet to the air gun console, such
as a finite filter Grade 10 or equivalent. Usage of such a filter helps prevent gross
amounts of water, particulate, or aerosols from entering the air gun console.
Please note that the failure to use clean, dry air or nitrogen (as defined in
this section) may result in damage to the Ionized Air Gun 980 that will not
be covered by warranty.
5.0 Installation
Choose a location convenient to the work
area and to the air supply. The console
takes up very little space and is
adaptable to a variety of permanent or
nonpermanent installations. To minimize
bends in the air gun hose, orient the
console so that the open end that accepts
the filtered air hose to the hand unit
points toward the work area, and the male
connector points toward the air supply.
See Figure 1.
Figure 1

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5.1 Mounting the Console
Prior to mounting, plug the end of the 10 foot (3 m) RJ-11 cable from the power
supply into the jack on the back of the console. Lay the cable inside the groove
inside the console. Mount the console using the instructions below.
5.2 Permanent Mounting
• Attach the supplied mounting plate to the threaded holes on the back of the
console, using the supplied screws. See Figure 1.
• Attach the plate to a flat surface, such as a wall or back of a workbench, using
suitable screws and fasteners. When mounting to a hollow wall, be sure to use
adequate screws and wall anchors to ensure stability of installation.
5.3 Non-permanent Mounting
Use 3M™Dual Lock™Fastener Strips or pads to attach the console to a flat
surface.
5.4 Mounting onto an Air Supply
When an air supply is close to the work area and fitted with a U.S.- standard
industrial interchange quick coupling, you can attach the console to the air
supply fitting directly using the female quick coupler provided with the console.
If a U.S.-standard industrial interchange quick change is not available on the
air supply, be sure to use a suitable interconnect between the air supply and the
console, including a prefilter as defined in Section 4.0.

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6.0 Assembling the Components
6.1 Insert the larger end of the filter cartridge into
the fitting at the end of the flexible air hose.
Push the filter gently until it is firmly seated
and the metal Filter Release Tab pops out,
locking the filter into place. See Figure 2.
6.2 Connect the hose and filter to the console.
First, push the Filter Release Button (Figure
3) in all the way. Then, push the fitting
containing the filter all the way into the
opening in the console until it latches with
a click. The fitting fits only in the correct
orientation. The small plastic fitting on the
end of the filter must align with the metal
guide coupling in the console. You may have
to wiggle the filter slightly while inserting it.
See Figure 3.
6.3 Connect the male (air inlet) fitting on the
console to the air supply. The console is
designed for a U.S.-standard, industrial
interchange quick coupling. You can attach
the console directly to the air supply using
the female quick coupler provided with the
console, or attach it using a hose (not supplied)
or some other interconnect. In both cases, use
a prefilter as defined in 4.0.
CAUTION
Protect the hose from sharp objects, abrasion, and high temperatures. Do not pull or pinch the hose
while assembling the components.
Figure 2
Figure 3

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7.0 Operation
7.1 Make sure the Power Switch on the top of the console is in the OFF
position. Insert the power cord to the transformer into a properly grounded
AC 120V (for 3M Ionized Air Gun 980) or AC 230V (for 3M Ionized
Air Gun 980E) receptacle. Use only the correct transformer, as use of an
incorrect wall transformer may result in damage to the unit. Refer to Section
3.0 for additional information.
7.2 Secure the power cord so that it cannot accidentally pull the console and gun
off the workbench.
7.3 For safety and the most efficient ionization, set the pressure regulator on
your air or nitrogen supply between 20-65 psi (1.4 - 4.5 bars). Discharge
times vary depending on air pressure.
Note: Pressures of 30-40 psi (2.0-2.8 bars) are commonly used for decontaminating surfaces.
Please refer to the pertinent regulations concerning maximum air pressure on hand-held air
blow devices in order to determine a safe operating pressure.
The unit is rated at 65 psi (4.5 bars) inlet pressure, at temperatures up to
75º F (24º C), and the rating decreases at higher temperatures. When using
high pressures, consider the ambient room temperature as well as heat from
surrounding equipment.
7.4 Verify that the gun trigger is not depressed. Turn the power switch on the
console to ON. The green LED on the console should illuminate.
7.5 Hold the gun approximately 6 inches (15 cm) from the surface you want to
discharge and blow off. Aim the gun and press the trigger to blow ionized
air. The green LED on the back of the gun lights up while you press the
trigger, indicating that the gun is ionizing. Typically, static electricity on a
surface will be discharged within one second. Release the trigger when the
surface is assumed to be clean.
WARNING
The 3M™Ionized Air Gun 980/980E is NOT for use in hazardous environments where the possiblity of
explosion exists.

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7.6 If the gun is not in use, it is recommended that the Power Switch on the
console be turned off. This will avoid unintentional operation of the gun.
The included S-hook may be used to hang the gun out of the way but still
within reach.
8.0 Maintenance
The 3M™Ionized Air Gun 980/980E requires very little maintenance.
Occasional cleaning of the case and emitter points, and periodic replacement
of the air filter are all that is required. Always be sure to protect all components
from liquids and corrosive chemicals. Carefully follow these maintenance
instructions.
8.1 Cleaning the Components
8.11 Using a cloth moistened with isopropyl alcohol, wipe the exterior surfaces
of the console and gun to remove any dirt or dust that may have collected.
8.12 Using a swab moistened with isopropyl alcohol, gently clean the emitter
points on the gun. Extremely dirty emitter points will increase the time
needed to discharge static.
8.2 Replacing the Air Filter
3M recommends changing the filter every three months or when it begins to look
dirty. Replacement filters are available from 3M; see Table 1. 8.21 Hold down
the filter release button on the side of the console.
8.21 Remove the hose and filter from the console by pulling the textured rubber
plug where the hose emerges from the console. Rocking the plug back and
forth can help loosen the filter. Do not pull the hose itself. Remove the filter
from the hose fitting by depressing the metal release tab on the fitting and
pulling the filter.
8.22 To install the new filter, follow the directions described previously under
Sec. 6.0.
CAUTION
Always disconnect power and air supplies before cleaning or replacing components.

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8.3 Replacing the Emitter Points
The emitter points, built into the plastic tip of the gun, usually last the life of
the unit. However, the tip should be replaced if it is broken, or if the points are
bent, broken, otherwise damaged, or if you are unable to remove dirt by cleaning
the points with isopropyl alcohol. A replacement tip containing a pair of emitter
points is available from 3M; see Table 1.
8.31 Insert the tip of a screwdriver into the slot on the gun barrel. See Figure 4.
8.32 Using the screwdriver as a lever, loosen the old clip, grasp it between
your thumb and forefinger, and detach it from the gun. The emitter points
are very sharp; touch only the plastic lip, and handle it carefully. To
avoid damaging the points, do not touch them with hard objects such as a
screwdriver.
8.33 To insert the new emitter points, hold the gun with the barrel pointing up.
8.34 Grasp the new clip between your thumb and forefinger, and align it so the
curved edges match the curve of the inside of the gun barrel.
8.35 Align the blunt prongs of the emitters with
the holes in the barrel and set the clip into
place.
8.36 Press the clip all the way in using the tip of
a screwdriver. It should fit snugly between
the raised rim of the barrel and the raised
rim of the air nozzle. If the clip overlaps the
air nozzle, it is installed backward.
Part Part # Status
120 Volt AC Wall Transformer 960X/980X Replacement
230 Volt AC Wall Transformer 980E-X Replacement
Air Filter 3-Pack 980-F Replacement
Emitter Points 980-T Replacement
Figure 4
Table 1: Replacement and optional parts

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8.4 Replacement & Optional Parts
Table 1 lists the replacement parts and optional parts available for the 3M™
Ionized Air Gun 980/980E.
8.5 Testing for Proper Operation
8.51 To make sure that your ionizing air gun is working properly, check the
balance and discharge levels. The performance of the unit should be
measured periodically using a charged plate monitor, such as the 3M™
Charge Analyzer 711 or the 3M™Handheld Ionizer Tester 713.
8.52 Calibration should be performed in accordance with the ESD Association
ionization standard ANSI/ESD-S3.1, or the IEC standard 61340-5-1, Figure
A.5.14. At a line pressure of 30 psi (2 bars), discharge of +/- 1000 volts to
+/- 100 volts should require less than 1 second at a distance of 6 inches (15
cm) and balance should be within +/- 30 volts of zero.
9.0 Specifications for 3M Ionized Air Gun 980/980E
9.1 General
Audible Noise 73dBA @ 1 meter, 30 psi (2 bars) pressure to air gun
Conducted EMI 29 dBμ, average level, from 100 kHz-1.1MHZ
Ozone <0.005 ppm (24 hour accumulation)
Certifications UL and C-UL for 980
CE for 980E
9.2 Hand Unit
Construction Static-dissipative polycarbonate
Ion Emission Steady-state DC
Emitter Points Tungsten alloy
Ion Indicator Green LED
Air Hose 7’ (2.1m) length, 3/8” (0.96 cm) outside diameter of static-dissipative
polyurethane
Gun Hanger #302 stainless steel
Dimensions 8.0” L x 3.0” W x 1.0” D (20.3 cm L x 7.6 cm W x 2.5 cm D )
Weight 12.0 oz. (341 g) with 7’ (2.1 m) air hose

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9.3 Console
Construction Static-dissipative polycarbonate
Input Power AC 24 V, <10 Watts, powered from wall transformer
Power Indicator Green LED
Air/Gas Input 20-65 PSI (1.4 - 4.5 bars), clean dry air or nitrogen
For safety purposes, this unit has been tested at 1.5 times these air
pressures.
Air/Gas Connection 1/4" (0.64 cm) male US-industrial interchange quick disconnect and 1/4"
(0.64 cm) NPT female coupler
Air Filter 99.9% efficient, 0.1 micron or larger
Mounting Metal mounting plate attaches to back of the unit
Dimensions 8.5" L x 3.0" W x 1.6" D (21.6 cm L x 7.6 cm W x 4.1 cm D)
Weight 11.5 oz (326 g)
9.4 Wall Transformer
Input 980: AC 120 V (960X/980X) 60 Hz 410A
980E: AC 230 V (980E-X) 50 Hz 250mA
Output Power AC 24 V, 1670 mA
Cabling 10' (3 m) cable with RJ-11 connectors (from power supply transformer)
Dimensions 3.7” H x 2.9” W x 2.2” D (95 mm H x 72.5 mm W x 57 mm D)
Weight 30 oz (850 g)
Certifications UL, C-UL (AC 120 V model)
CE (AC 230 V model)
Customer and Technical Service
Within the United States: Customer service and technical support can be
obtained by calling the 3M Electronic Solutions Division
Customer Service Dept.: [phone]
Technical Support Helpline: [phone]
Outside of the United States: For customer service and technical support, please
contact your local representative of the 3M Electronic Solutions Division.

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Notice:
Please refer to your facility/plant safety standards for proper use of air powered devices. Use
all necessary eye and noise protection as required by these standards.
Warranty
Limited Warranty - 3M expressly warrants that for a period of one year from
the date of purchase, 3M static control products will be free of defects in
materials (parts) and workmanship (labor). Defects occuring during the warranty
period will be repaired or products will be replaced at 3M’s option and expense
if 3M receives notice during the warranty period. Defective products must be
returned to 3M with proof of purchase date.
Warranty Exclusions - THE FOREGOING EXPRESS WARRANTY IS
MADE IN LIEU OF ALL OTHER PRODUCT WARRANTIES, EXPRESS
AND IMPLIED. INCLUDING FITNESS AND MERCHANT ABILITY. The
express warranty will not apply to defects of damage due to accidents, neglect,
misuse, alterations, operator error, or failure to properly maintain, clean, or
repair products.
Limit of Liability - In no event will 3M or Seller be responsible or liable for
special, incidental, or consequential losses or damages, whether based in tort or
contract. Fulfillment of 3M’s warranty obligations will be Customer’s exclusive
remedy and 3M’s and Seller’s limit of liablity for any breach of warranty or
otherwise.
3M and Dual Lock are trademarks of 3M Company.
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Electronic Solutions Division
6801 River Place Blvd.
Austin, TX 78726-90000
866-722-3736
www.3Mstatic.com
© 3M 2013. All rights reserved.
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