493K K-Paq Junior User manual

Owner’s Guide
Junior

Page No. Title
5 Removal of K-PAQ Junior from packaging
6-7 Set up of K-PAQ Junior Slave/transmitter
8-9 Set up of K-PAQ Junior Master/receiver
10-14 K-Kord Software
15-17 Proper use of coolant packs
18 Thermocouples
19-24 Assembly of Get You Started Thermocouples
25-27 Flying Lead Aerial
28-29 Mounting to the Mould
30-34 Toggle Clamp Maintenance on K-PAQ Junior
35 Main ways of using K-PAQ Junior
36-38 Fundamental Concepts 1, 2, 3
39 Software Overview
40 PC Specification for use with K-PAQ and K-KORD software
41-42 Dashboard Screen 1, 2

Page No. Title
43-44 Graph Screen 1, 2
45-46 Data Screen 1, 2
47-56 Anatomy of a Rotomoulding Cycle
57-58 Declaration of Conformity
59 Calibration Certificate
60 Contact Information
4MCM03022016

MCM03022016 5
Compliance.
FCC ID: SDM870TR
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause
harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Industry Canada, IC 5232A-870TR Canada
Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any
interference, including interference that may cause undesired operation of the device.
CAUTION: Changes or modifications not expressly approved by 493K Limited could void the user's authority to operate this equipment.

Unpacking the K-PAQ Junior.
6
1. Remove all lose or unsecured items from the box.
2. Unscrew any fixings holding the insulated canister in place.
3. Ensure the lid is secured correctly with all three toggle clamps then lift the unit using the spring-
loaded handle on the lid.
4. Check that all Items of Despatched Goods List have been received.

Set up Of K-PAQ Jr transmitter
Insert the single supplied ‘CR AA’ battery into the
battery holder of the transmitter ensuring the
button end is facing outwards. (Please note that
this is a non-standard battery and the button end is
of negative polarity. The internal wiring has been
adjusted for this and the battery should be inserted
with the negative button end facing outwards)
Open the Lid of the K-PAQ and locate the sealed
bag containing the battery cap, battery cover, O-
ring and 2 x screws.
Set the black battery cap on top of the battery and
pushing down, rotate the cap ¼ turn.
Place the black O-Ring over the battery cap.
Place the battery cover over the O-Ring and secure
using the 2 screws provided.
7

BATTERY TYPE
Use only a Lithium Manganese 3V CR AA, with reverse Polarity: Button end is –ve. Do not use any other Lithium battery.
8
K-PAQ JUNIOR BATTERY TYPE & EXPECTED LIFE
+_
BUTTON END
BATTERY LIFE
SCENARIO 1:
111 Days battery Life
K-PAQ Junior transmitter & receiver on & communicating with each other for 8 hours/day and then both switched off for 16
hours/day.
SCENARIO 2:
20 Days Battery Life
K-PAQ Junior transmitter & receiver on & communicating with each other for 8 hours/day and then only the receiver
switched off for 16 hours/day while the transmitter is left on*.
*The transmitter will be in the high current repetitive listen mode searching for a receiver signal call - 24 seconds listening & 120 seconds
sleep for 16 hours/days.
SCENARIO 3:
16 Days Battery Life
K-PAQ Junior transmitter is on for 24 hours/day with the receiver switched off 24 hours/day*.
*The transmitter will be in the high current repetitive listen mode searching for a receiver signal call - 24 seconds listening &
120 seconds sleep for 16 hours/days.

Flying Lead Aerial
1. Ensure SMA connector is tightly screwed to K-PAQ transmitter face
plate.
2. Run the aerial through the small slot on the top of the K-PAQ body along with the
thermocouple cables.
9

Flying Lead Aerial
3. Ensure the red section of the aerial (A) is outside the K-PAQ Junior metalwork.
Section B can be aligned with the silicone sponge seal and Section C should remain
inside the K-PAQ Junior .
10
RED
WHITE
BLACK