4B Watchdog Super Elite User manual

www.go4b.com/usa
Watchdog™Super Elite
BUCKET ELEVATOR & BELT CONVEYOR
HAZARD MONITORING SYSTEM
INSTALLATION INSTRUCTIONS
OPERATION MANUAL
Part No.’s - WDC4V4C, WDC4V46C
Hardware Version R4 - Software Version 4.8.X
CUS
®

1. CUSTOMER SAFETY RESPONSIBILITIES Page 6 - 7
2. PRODUCT OVERVIEW Page 8
3. SPECIFICATIONS Page 8
4. FEATURES Page 9 - 10
5. DIMENSIONS Page 11
6. INSTALLATION Page 11
7. SENSOR PLACEMENT DIAGRAMS Page 12
8. ELECTRICAL CONNECTION Page 13 -14
9. WIRING DIAGRAMS Page 15 - 25
9.1 Wiring Block Diagram for Bucket Elevator & Belt Conveyor Page 15
9.2 Control Wiring Diagram (120 - 240 VAC) Page 16
9.3 Control Wiring Diagram (24 VDC) Page 17
9.4 Control Wiring Diagram for Multiple Units Page 18 - 19
9.5 Select New Prole Page 20
9.6 WDC3 to WDC4 Sensor Wiring Diagram Page 21
9.7 Sensor Wiring Diagram Prole with Touchswitches Page 22
9.8 Sensor Wiring Diagram Prole with Rub Blocks Page 23
9.9 Sensor Wiring Diagram Prole with Motion Alignment Sensors Page 24
9.10 Sensor Wiring Diagram Prole with Knee or Idler Pulleys Page 25
10. WATCHDOG MAIN LCD SCREEN Page 26 - 32
10.1 Start Up Screen (Initial Power Up) Page 26
10.2 Main LCD Screen & Sensor LEDs Page 27
10.3 Alarm Log Button Page 28
10.4 Menu Button Page 28
10.5 System Info Button Page 28
10.6 Speed Info (1 of 9) Page 28
10.7 Head Align Info (2 of 9) Page 29
10.8 Tail Align Info (3 of 9) Page 29
10.9 HBS Info (4 of 9) Page 30
10.10 EXP1 Info (5 of 9) & EXP2 Info (6 of 9) Page 30
10.11 Aux Sensor Info (7 of 9) Page 31
10.12 System Info (8 of 9) Page 31
10.13 Network Info (9 of 9) Page 32
11. VIEW SETTINGS Page 32
12. SETUP Page 33
12.1 Password Page 33
13. RESET ENGINEERING PASSWORD Page 34
14. PROFILE Page 35 - 58
TABLE OF CONTENTS

14.1 Edit Selected Prole Page 35
14.2 Calibrate System Page 36
14.2.A - System Recalibration Page 36
14.2.B - Incorrect Calibration Page 36
14.2.C - Start Up Timer Page 36
14.3 Full System Setup Page 37
14.4 System Page 37
14.4.A - Temperature Units Page 37
14.4.B - Pre Abs Alarm Page 37
14.4.C - Negative Differential Alarm Page 37
14.4.D - Rate of Rise Start Up Delay Page 37
14.5 Speed Page 38
14.5.A -Speed Monitoring Page 38
14.5.B - Scaling Units Page 38
14.5.C - Scaling Factor Page 38
14.5.D - Speed Detection Source Page 38 - 40
14.5.E - Acceleration Monitoring Level Page 40
14.5.F - Number of Starts / Minute Page 41
14.5.G - Start Up Delay Page 41
14.5.H - Underspeed Enable Page 41
14.5.I - Underspeed Alarm Page 41
14.5.J - Severe Underspeed Page 41
14.5.K - Underspeed Alarm Delay Page 41
14.5.L - Underspeed Stop Delay Page 41
14.5.M - Overspeed Enable Page 42
14.5.N - Overspeed Page 42
14.5.O - Severe Overspeed Page 42
14.5.P - Overspeed Alarm Delay Page 42
14.5.Q - Overspeed Stop Delay Page 42
14.6 Alignment (Head) Page 43
14.6.A - Head Sensor Pair Page 43
14.6.B - Head Trigger Alarm Page 43
14.6.C - Absolute Alarm Page 43
14.6.D - Relative Alarm Source Page 44
14.6.E - Relative Alarm Page 44
14.6.F - Head: Rate of Rise Page 44
14.6.G - Head Alarm Delay Page 45
14.6.H - Head Stop Delay Page 45
TABLE OF CONTENTS

14.7 Alignment (Tail) Page 46
14.7.A - Tail Sensor Pair Page 46
14.7.B - Tail Trigger Alarm Page 36
14.7.C - Absolute Alarm Page 36
14.7.D - Relative Alarm Source Page 36
14.7.E - Relative Alarm Page 46
14.7.F - Tail: Rate of Rise Page 47
14.7.G - Tail Alarm Delay Page 47
14.7.H - Tail Stop Delay Page 47
14.8 Temperature Page 48
14.8.A - HBS Page 48
14.8.B - HBS: Absolute Alarm Page 48
14.8.C - HBS: Relative Alarm Source Page 48
14.8.D - HBS: Relative Alarm Page 49
14.8.E - HBS: Rate of Rise Page 49
14.8.F - HBS: Alarm Delay Page 49
14.8.G - HBS: Stop Delay Page 49
14.8.H - AMB Page 49
14.8.I - AMB: Absolute Alarm Page 49
14.8.J - AMB: Rate of Rise Page 50
14.8.K - AMB: Alarm Delay Page 50
14.8.L - AMB: Stop Delay Page 50
14.8.M - EXP Sensors (Expansion Boards) Page 50
14.9 Auxiliary Page 50
14.9.A - Plug Enabled Page 51
14.9.B - Plug Trigger Alarm When Page 51
14.9.C - Plug Alarm Delay Page 51
14.9.D - Plug Stop Delay Page 51
14.9.E - Pulley Enabled Page 51
14.9.F - Pulley Trigger Alarm When Page 51
14.9.G - Pulley Alarm Delay Page 51
14.9.H - Pulley Stop Delay Page 52
14.10 Expansion Boards Page 52
14.10.A - Expansion 1 & 2 Page 53
14.10.B - NTC Board Page 53
14.10.C - PLC Board Page 54
14.10.D - Analog Board (6AN) Page 54
14.10.D.1 - CLI1: Custom Label Page 54
TABLE OF CONTENTS

14.10.D.2 - CLI1: Input Range Page 54
14.10.D.3 - CLI1: Min Scaled Value Page 54
14.10.D.4 - CLI1: Max Scaled Value Page 54
14.10.D.5 - CLI1: Absolute Alarm Low (On/Off) Page 54
14.10.D.6 - CLI1: Absolute Alarm Low Page 54
14.10.D.7 - CLI1: Pre-Absolute Alarm Low (On/Off) Page 54
14.10.D.8 - CLI1: Pre-Absolute Alarm Low Page 54
14.10.D.9 - CLI1: Pre-Absolute Alarm High (On/Off) Page 54
14.10.D.10 - CLI1: Pre-Absolute Alarm High Page 54
14.10.D.11 - CLI1: Absolute Alarm High (On/Off) Page 54
14.10.D.12 - CLI1: Absolute Alarm High Page 54
14.10.D.13 - CLI1: Alarm Delay Page 55
14.10.D.14 - CLI1: Stop Delay Page 55
14.10.E - Analog Board (2AN) Page 57
14.10.F - Pt100 Board Page 57
14.11 Restore Defaults Page 58
14.12 Select New Prole Page 58
15. TEST Page 59 - 60
15.1 Alarm Relay Page 59
15.2 Alignment Page 59
15.3 Over Speed Page 59
15.4 Underspeed Page 60
15.5 Hot Bearing Sensor Page 60
16. FACTORY SETTINGS Page 60 - 61
16.1 Edit Selected Prole Page 61
16.2 Restore Defaults Page 61
16.3 Select New Prole Page 61
17. SD CARD Page 62
18. TIME & DATE Page 63
19. CHANGE PASSWORD Page 63
20. NETWORK Page 64
21. TROUBLESHOOTING GUIDE Page 65 - 66
22. APPENDIX A - WDC4 MENU TREE Page 67
23. APPENDIX B - FACTORY DEFAULT SETTINGS Page 68 - 69
24. APPENDIX C - WDC4 CONFIGURATOR SOFTWARE Page 70
25. APPENDIX D - WDC4 SOFTWARE UPDATE Page 71
26. PRODUCT WARRANTY Page 75
TABLE OF CONTENTS