4B M100 User manual
www.go4b.com
M100 Stopswitch
STOPPED MOTION MONITOR
INSTALLATION INSTRUCTIONS
OPERATION MANUAL
Part No.’s - M1003V10AI
CUSTOMER SAFETY RESPONSIBILITIES Page 3 - 4
PRODUCT OVERVIEW Page 5
SPECIFICATIONS Page 5
APPROVALS Page 6
DIMENSIONS Page 7
INSTALLATION Page 7 - 8
STANDARD WIRING DIAGRAM Page 8 - 9
TESTING & COMMISSIONING Page 9 - 10
TROUBLESHOOTING GUIDE Page 10
PRODUCT WARRANTY Page 11
TABLE OF CONTENTS
Rotating parts can crush,
cut and entangle.
Do NOT operate with
guard removed.
Lockout power before
removing guard or
servicing.
WARNING
PAGE 3
Dear 4B Customer:
Congratulations on your purchase. 4B appreciates your business and is pleased you have chosen our
products to meet your needs.
Please read in its entirety and understand the literature accompanying the product before you place the
product into service. Please read the safety precautions carefully before operating the product. With each
product you purchase from 4B, there are some basic but important safety considerations you must follow
to be sure your purchase is permitted to perform its design function and operate properly and safely, giving
you many years of reliable service. Please read and understand the Customer Safety Responsibilities
listed below. Failure to follow this safety directive and the Operation Manuals and other material furnished
or referenced, may result in serious injury or death.
SAFETY NOTICE TO OUR CUSTOMERS
A. In order to maximize efciency and safety, selecting the right equipment for each operation is vital.
The proper installation of the equipment, and regular maintenance and inspection is equally important
in continuing the proper operation and safety of the product. The proper installation and maintenance
of all our products is the responsibility of the user unless you have asked 4B to perform these tasks.
B. All installation and wiring must be in accordance with Local and National Electrical Codes and
other standards applicable to your industry. The installation of the wiring should be undertaken by
an experienced and qualied professional electrician. Failure to correctly wire any product and/or
machinery can result in the product or machine failing to operate as intended, and can defeat its design
function.
C. Periodic inspection by a qualied person will help assure your 4B product is performing properly. 4B
recommends a documented inspection at least annually and more frequently under high use conditions.
D. Please see the last page of this manual for all warranty information regarding this product.
CUSTOMER SAFETY RESPONSIBILITIES
1. READ ALL LITERATURE PROVIDED WITH YOUR PRODUCT
Please read all user, instruction and safety manuals to ensure that you understand your product operation
and are able to safely and effectively use this product.
2. YOU BEST UNDERSTAND YOUR NEEDS
Every customer and operation is unique, and only you best know the specic needs and capabilities of
your operation. Please go to www.go4b.com or call the 24-hour hotline at +1-309-698-5611 for assistance
with any questions about the performance of products purchased from 4B. 4B is happy to discuss product
performance with you at any time.
PAGE 4
3. SELECT A QUALIFIED AND COMPETENT INSTALLER
Correct installation of the product is important for safety and performance. If you have not asked 4B to
perform the installation of the unit on your behalf, it is critical for the safety of your operation and those
who may perform work on your operation that you select a qualied and competent electrical installer to
undertake the installation. The product must be installed properly to perform its designed functions. The
installer should be qualied, trained, and competent to perform the installation in accordance with local
and national electrical codes, all relevant regulations, as well as any of your own standards and preventive
maintenance requirements, and other product installation information supplied with the product. You should
be prepared to provide the installer with all necessary installation information to assist in the installation.
4. ESTABLISH AND FOLLOW A REGULAR MAINTENANCE AND INSPECTION SCHEDULE FOR
YOUR 4B PRODUCTS
You should develop a proper maintenance and inspection program to conrm that your system is in good
working order at all times. You will be in the best position to determine the appropriate frequency for
inspection. Many different factors known to the user will assist you in deciding the frequency of inspection.
These factors may include but are not limited to weather conditions; construction work at the facility; hours
of operation; animal or insect infestation; and the real-world experience of knowing how your employees
perform their jobs. The personnel or person you select to install, operate, maintain, inspect or perform
any work whatsoever, should be trained and qualied to perform these important functions. Complete and
accurate records of the maintenance and inspection process should be created and retained by you at all
times.
5. RETAIN AND REFER TO THE OPERATION MANUAL FOR 4B’S SUGGESTED MAINTENANCE
AND INSPECTION RECOMMENDATIONS
As all operations are different, please understand that your specic operation may require additional
adjustments in the maintenance and inspection process essential to permit the monitoring device to
perform its intended function. Retain the Operation Manual and other important maintenance and service
documents provided by 4B and have them readily available for people servicing your 4B equipment.
Should you have any questions, please call go to www.go4b.com or call the 24-hour hotline at +1-309-
698-5611.
6. SERVICE REQUEST
If you have questions or comments about the operation of your unit or require the unit to be serviced
please contact the 4B location who supplied the product or send your request go to www.go4b.com or
call the 24-hour hotline at +1-309-698-5611. Please have available product part numbers, serial numbers,
and approximate date of installation. In order to assist you, after the product has been placed into service,
complete the online product registration section which is accessed via our website www.go4b.com.
PAGE 5
PRODUCT OVERVIEW
SPECIFICATIONS
Supply Voltage: 24 to 240 VAC/VDC
Supply Fusing: Supply to be fused at 500mA maximum. Note: fuse must be 1500A capable.
1 fuse per sensor MUST be used.
Switching Capacity: 50 mA maximum
Saturation Voltage: 5.5 Volts maximum (output on)
Leakage Current: 1 mA maximum (output off)
Ambient Temperature: 5°F (-15°C) to +122°F (+50°C)
Output State:
FET
Contact closed above 0% set speed
Contact opens when zero speed detected
Sensing Range: 6 mm (15/64”) maximum on ferrous metal at 77°F (25°C)
5 mm (13/64”) maximum on non-ferrous metal at 77°F (25°C)
Input Pulse Range: From 20 to 3,600 pulses per minute (PPM)
Start-Up Delay: 4 seconds
Trip Point: When no pulse is detected for more than 4s (zero speed condition)
Enclosure: Nylon - ISO threaded 18 mm by 1.0 mm pitch
Relative Humidity: 90% RH
LED Indicators: Blue - Target Sensed, Green - Speed Present
Connections: 2 wire; 3m long cable.
Protection: IP66
WARNING
• Rotating machinery can cause serious injury or death
• Always lockout and tagout the machine prior to installation
The M100 Stopswitch is a simple inductive proximity shaft speed monitoring device. The self-contained
unit has a single set point, which signals when the shaft has stopped rotating. It can be used for process
control, motion detection and stopped shaft indication.
An inductive sensing device located in the nose of the M100 enclosure will detect a metal target. Ideally,
the target should be a ferrous metal, but non-ferrous metal will be detected at a shorter range. Maximum
range for ferrous targets is 6 mm (15/64 in.) and for non-ferrous targets it is 5 mm (13/64 in.), assuming
a 19 mm (3/4 in.) diameter target. Smaller targets may be used but operating distances will be reduced.
The M100 Stopswitch requires no calibration and provides an output when the shaft has stopped rotating.
The unit incorporates a start-up delay of 4 seconds to allow moving parts to achieve correct speed,
thereafter, if a pulse is not received within 4 seconds an output stopped motion signal is indicated.
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