ABB F Series User manual

—
OPTIONS FOR ABB DRIVES AND CONVERTERS
FEA-03 F-series extension adapter
User's manual

FEA-03 F-series extension adapter
User's manual
Table of contents
1. Safety instructions
4. Mechanical installation
5. Electrical installation
3AUA0000115811 Rev C
EN
Original instructions
EFFECTIVE: 2021-10-04

Table of contents
1 Safety instructions
7Contents of this chapter ...........................................................................
7Use of warnings and notes .......................................................................
8General safety instructions .......................................................................
2 Introduction to the manual
9Contents of this chapter ...........................................................................
9Applicability .........................................................................................
9Compatibility ........................................................................................
9Target audience ....................................................................................
9Purpose of the manual ............................................................................
10Before you start ....................................................................................
10Terms and abbreviations ..........................................................................
10Related documents ................................................................................
3 Hardware description
11Contents of this chapter ...........................................................................
11Overview ............................................................................................
11Layout ...............................................................................................
13Optical component types .........................................................................
4 Mechanical installation
15Contents of this chapter ...........................................................................
15Examining the delivery ............................................................................
15Installing the extension adapter ..................................................................
16Installing the adapter vertically on a DIN rail ...............................................
17Installing the adapter horizontally on a DIN rail ............................................
18Installing an option module on the adapter ....................................................
19Removing an option module from the adapter .................................................
5 Electrical installation
21Contents of this chapter ...........................................................................
21Connecting the adapter to the drive control unit ...............................................
6 Start-up
23Contents of this chapter ...........................................................................
23Defining node IDs for option modules ..........................................................
23Setting the drive parameters .....................................................................
7 Diagnostics
25Contents of this chapter ...........................................................................
25General ..............................................................................................
25Diagnostic LEDs ...................................................................................
Table of contents 5

8 Technical data
27Housing ..............................................................................................
27Mounting ............................................................................................
27Power supply connection .........................................................................
27Connectors ..........................................................................................
27LED ..................................................................................................
27Ambient conditions ................................................................................
28Degree of protection ...............................................................................
28Standards ...........................................................................................
28Dimensions .........................................................................................
Further information
6 Table of contents

Safety instructions
Contents of this chapter
This chapter contains the safety instructions which you must obey when you install and
operate the drive and do maintenance on the adapter. If you ignore the safety instructions,
injury, death or damage can occur.
In addition to these safety instructions, read the complete safety instructions of the specific
drive you are working on.
Use of warnings and notes
Warnings tell you about conditions which can cause injury or death, or damage to the
equipment. They also tell you how to prevent the danger. Notes draw attention to a particular
condition or fact, or give information on a subject.
The manual uses these warning symbols:
WARNING!
Electricity warning tells about hazards from electricity which can cause injury or
death, or damage to the equipment.
WARNING!
General warning tells about conditions other than those caused by electricity, which
can cause injury or death, or damage to the equipment.
WARNING!
Electrostatic sensitive devices warning tells you about the risk of electrostatic
discharge which can cause damage to the equipment.
1
Safety instructions 7

General safety instructions
These warnings are intended for all who work on the drive, motor cable or motor.
WARNING!
Obey these instructions. If you ignore them, injury or death, or damage to
the equipment can occur.
•If you are not a qualified electrician, do not do grounding work.
•Always ground the drive, the motor and adjoining equipment. This is necessary for the
personnel safety. Proper grounding also reduces electromagnetic emission and
interference.
•Do not work on a powered drive. After switching off the input power, always allow the
intermediate circuit capacitors 5 minutes to discharge before working on the drive, the
motor or the motor cable.
•The motor cable terminals of the drive are at a dangerously high voltage when input power
is applied, regardless of motor operation.
•There can be dangerous voltages inside the drive from external control circuits even when
the drive input power is shut off. Exercise appropriate care when working on the unit.
8 Safety instructions
3

Introduction to the manual
Contents of this chapter
This chapter introduces this manual.
Applicability
This manual applies to the FEA-03 F-series extension adapter.
Compatibility
The FEA-03 F-series extension adapter is compatible with FIO-01, FIO-11, FAIO-01,
FDIO-01, FEN-01, FEN-11, FEN-21 and FEN-31 option modules only. For drive compatibility,
see the ordering information or the appropriate hardware manual.
Target audience
This manual is intended for people who plan the installation, install, commission, use and
service the extension module. Before you do work on the module, read this manual and the
applicable drive, converter or inverter manual that contains the hardware and safety
instructions for the product in question.
You are expected to know the fundamentals of electricity, wiring, electrical components and
electrical schematic symbols.
The manual is written for readers worldwide. Both SI and imperial units are shown.
Purpose of the manual
The manual gives information on how to install and use the FEA-03 F-series extension
adapter.
2
Introduction to the manual 9

Before you start
The drive must be installed and ready to operate before you start the installation of the
adapter. In addition to conventional installation tools, have the drive manuals available
during the installation as they contain important information not included in this manual.
Terms and abbreviations
DescriptionTerm
Type of control unitBCU
Distributed drives communication system protocolDDCS
Electromagnetic compatibilityEMC
Optional analog I/O extension moduleFAIO-01
Optical DDCS communication moduleFDCO
Optional digital I/O extension moduleFDIO-01
Optional I/O extension adapterFEA-03
Optional TTL incremental encoder interface moduleFEN-01
Optional TTL absolute encoder interface moduleFEN-11
Optional resolver interface moduleFEN-21
Optional HTL incremental encoder interface moduleFEN-31
Optional digital I/O extension moduleFIO-01
Optional analog I/O extension moduleFIO-11
Hard Clad Silica. A type of fiber optic cable.HCS
Plastic Optical Fibre. A type of fiber optic cable.POF
Optical DDCS communication moduleRDCO
Type of control unitZCU
Related documents
Code (EN)Option manuals and guides
3AUA0000115811
FEA-03 F-series extension adapter user’s manual
3AUA0000114058
FDCO-01/02 DDCS communication modules user's
guide
3AFE64492209
RDCO-01/02/03/04 DDCS Communication option
modules
Manuals and quick guides for I/O extension modules,
fieldbus adapters, etc.
You can find manuals and other product documents in PDF format on the Internet at
www.abb.com/drives/documents.
10 Introduction to the manual

Hardware description
Contents of this chapter
This chapter contains a short description of the FEA-03 F-series extension adapter and the
optical component types.
Overview
The FEA-03 is an extension adapter that is used to install I/O extension modules and encoder
interface modules outside the drive unit.
The FEA-03 extension adapter increases the number of F-series option modules that can
be connected to the control unit of the drive. One or two option modules can be installed
on one extension adapter.
The extension adapter is connected to the drive via a fiber-optic link using the DDCS protocol.
Layout
This figure shows the layout of the FEA-03 F-series extension adapter. The F-series module
connectors and front components such as the diagnostic LEDs, the fiber-optic transmitter
(V1T) and receiver (V1R), and the power supply connector are shown.
3
Hardware description 11

9
8
7
6
5
4
3
2
1
10
Slot 1
Slot 2
Module connector 11
Status LED for Slot 12
Node address switch A3
Node address switch B4
Module connector 25
Status LED for Slot 26
Node address switch C7
Node address switch D8
Power supply connector (XPOW)9
Transmitter V1T and receiver V1R10
Transmitter current selector11
You can connect several FEA-03 extension adapters in a ring topology with a fibre-optic
cable. See section Connecting the adapter to the drive control unit (page 21).
12 Hardware description

Optical component types
The FEA-03 F-series extension adapter has a 10 MBd fiber-optic link. The drive must also
have a 10 MBd DDCS fiber-optic connection. These optical cable types can be used:
•Plastic optical fibre (POF) cables (max. length 30 m [98 ft]) and
•Hard Clad Silica (HCS®) cables (max. length 200 m [656 ft}).
HCS cables allow longer connection distances because of their lower attenuation.
Note: The optical components (transmitter and receiver) on a fibre-optic link must be of the
same type.
Hardware description 13

14

Mechanical installation
Contents of this chapter
This chapter contains a delivery checklist and instructions on how to install the extension
adapter.
Examining the delivery
The package contains:
•FEA-03 F-series extension adapter
•fastening screws and latches for DIN rail installation
•support bracket for vertical DIN rail installation
•this document.
Installing the extension adapter
The housing of the extension adapter has two spring-loaded latches for vertical or horizontal
35 x 7.5 mm DIN rail installation. Install the DIN rail on a correctly grounded base. If this is
not possible, use a separate grounding conductor. Keep the grounding conductor as short
as possible. The cross-sectional area must be at least 6 mm2.
WARNING!
Install the adapter so that air can pass freely through the ventilation holes in the
housing. Do not install the adapter directly above heat generating equipment.
4
Mechanical installation 15
10

￭Installing the adapter vertically on a DIN rail
1. Attach the support bracket in the correct position on the wall.
2. Attach the latch to the back side of the adapter.
3. Click the adapter to the DIN rail.
4. Attach the adapter to the support bracket with two screws.
1
3
2
4
16 Mechanical installation
4

￭Installing the adapter horizontally on a DIN rail
1. Attach the latches to the back side of the adapter.
2. Click the adapter to the DIN rail.
1 2
Mechanical installation 17
10

Installing an option module on the adapter
1. Remove the cover from the module connector.
2. Pull out the lock on the option module.
3. Put the top edge of the option module into its position and push the module carefully
into its position until the retaining clips lock it into position.
4. Push in the lock.
5. Fasten the screw.
Note: The screw tightens the connections and grounds the module. It is essential for
fulfilling the EMC requirements and for correct operation of the module.
2
4
3
1
5
18 Mechanical installation
4

Removing an option module from the adapter
1. Remove the screw.
2. Pull out the lock and remove the module.
2
1
Mechanical installation 19
10

20