ABB FPBA-01 PROFIBUS DP User manual

Options for ABB drives, converters and inverters
User’s manual
FPBA-01 PROFIBUS DP adapter module

List of related manuals
You can find manuals and other product documents in PDF format on the
Internet. See section Document library on the Internet on the inside of the
back cover. For manuals not available in the Document library, contact your
local ABB representative.
Drive user’s manuals Code (English)
ACS355 drives (0.37…22 kW, 0.5…30 hp) user’s manual 3AUA0000066143
Drive hardware manuals and guides
ACSM1-204 regen supply modules (5.3 to 61 kW) hardware manual 3AUA0000053713
ACSM1-04 drive modules (0.75 to 45 kW) hardware manual 3AFE68797543
ACSM1-04 drive modules (55 to 110 kW) hardware manual 3AFE68912130
ACSM1-04Lx liquid-cooled drive modules (55 to 160 kW) hardware
manual
3AUA0000022083
ACS580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual 3AXD50000018826
ACS580-04 (250 to 500 kW) hardware manual 3AXD50000015497
ACS580-07 (250 to 500 kW) hardware manual 3AXD50000032622
ACH580-01 (0.75 to 250 kW) hardware manual 3AUA0000076331
ACS850-04 (0.37…45 kW) hardware manual 3AUA0000045496
ACS850-04 (55…160 kW, 75…200 hp) hardware manual 3AUA0000045487
ACS850-04 (200…500 kW, 250…600 hp) hardware manual 3AUA0000026234
ACQ810-04 drive modules (0.37…45 kW, 0.5…60 hp) hardware
manual
3AUA0000055160
ACQ810-04 drive modules (55 to 160 kW, 75 to 200 hp) hardware
manual
3AUA0000055161
ACQ810-04 drive modules (200…400 kW, 250…600 hp) hardware
manual
3AUA0000055155
ACS880-01 (0.55 to 250 kW, 0.75 to 350 hp) hardware manual 3AUA0000078093
Drive firmware manuals and guides
ACSM1 motion control program firmware manual 3AFE68848270
ACSM1 speed and torque control program firmware manual 3AFE68848261
ACSM1 regen supply control program firmware manual 3AUA0000052174
ACS580 standard control program firmware manual 3AXD50000016097
ACH580 HVAC control program firmware manual 3AXD50000027537
ACS850 standard control program firmware manual 3AUA0000045497
ACQ810 standard pump control program firmware manual 3AUA0000055144
ACS880 primary control program firmware manual 3AUA0000085967
Cybersecurity for ABB drives Technical guide 3AXD10000492137
Option manuals and guides
FPBA-01 PROFIBUS DP adapter module user’s manual 3AFE68573271

6. Start-up
User’s manual
FPBA-01 PROFIBUS DP adapter
module
3AFE68573271 Rev F
EN
EFFECTIVE: 2017-01-25
2017 ABB Oy
All Rights Reserved.
1. Safety instructions
Table of contents
4. Mechanical installation
5. Electrical installation

Table of contents 5
Table of contents
1. Safety instructions
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Use of warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety in installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2. About the manual
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cyber Security Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Terms and abbreviations used in this manual . . . . . . . . . . . . . . 16
General terms and abbreviations . . . . . . . . . . . . . . . . . . . . 16
PROFIBUS terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
PROFIBUS abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3. Overview of the PROFIBUS network and the FPBA-01
module
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
PROFIBUS network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Example topology of the PROFIBUS link . . . . . . . . . . . . . . 23
FPBA-01 PROFIBUS DP adapter module . . . . . . . . . . . . . . . . . 24
Layout of the adapter module . . . . . . . . . . . . . . . . . . . . . . . 25
4. Mechanical installation
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Delivery check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Installing the adapter module . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

6 Table of contents
5. Electrical installation
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
General cabling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Connecting the module to the PROFIBUS network . . . . . . . . . . 32
Switching on the bus termination . . . . . . . . . . . . . . . . . . . . . . . . 34
6. Start-up
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Drive configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
PROFIBUS connection configuration . . . . . . . . . . . . . . . . . . 36
Data transfer rates supported. . . . . . . . . . . . . . . . . . . . . 36
Emulation modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
RPBA-01, NPBA-02 and NPBA-12 modes. . . . . . . . . . . 37
VIK-NAMUR mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
FPBA-01 configuration parameters – group A (group 1) 38
FPBA-01 configuration parameters – group B (group 2) 46
FPBA-01 configuration parameters – group C (group 3) 48
Virtual address allocation with ACSM1. . . . . . . . . . . . . . 50
Control locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Starting up ACS355 drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Parameter setting examples – ACS355 . . . . . . . . . . . . . . . . 53
Speed control using the PROFIdrive communication profile
with PPO Type 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Speed and torque control using the ABB Drives communi-
cation profile with PPO Type 4 . . . . . . . . . . . . . . . . . . . . 55
Starting up ACSM1 drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Parameter setting examples – ACSM1 . . . . . . . . . . . . . . . . 60
Speed control using the PROFIdrive communication profile
with PPO Type 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Position control using the PROFIdrive communication pro-
file with PPO Type 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Speed and torque control using the ABB Drives communi-
cation profile with PPO Type 4 . . . . . . . . . . . . . . . . . . . . 67
Starting up ACS380 drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Setting up the drive for fieldbus control manually . . . . . . . . 72
Starting up ACS850 and ACQ810 drives . . . . . . . . . . . . . . . . . . 74

Table of contents 7
Parameter setting examples – ACS850 and ACQ810 . . . . . 75
Speed control using the PROFIdrive communication profile
with PPO Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Starting up ACS880 and ACS880-M04 drives . . . . . . . . . . . . . . 78
Parameter setting examples – ACS880 and ACS880-M04 . 79
Speed control using the PROFIdrive communication profile
with PPO Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Configuring the master station . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Downloading the GSD file . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Configuring an ABB AC500 PLC . . . . . . . . . . . . . . . . . . . . . 83
Configuring a Siemens SIMATIC S7 PLC . . . . . . . . . . . . . . 88
Configuring a Siemens S7 PLC with TIA Portal V13 . . . . . . 94
Cyclic data handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
7. Communication profiles
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Communication profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
PROFIdrive communication profile . . . . . . . . . . . . . . . . . . . . . 101
Control word and Status word . . . . . . . . . . . . . . . . . . . . . . 101
Control word contents . . . . . . . . . . . . . . . . . . . . . . . . . 101
Status word contents . . . . . . . . . . . . . . . . . . . . . . . . . . 105
State machine for all operating modes. . . . . . . . . . . . . 107
State machine for positioning mode. . . . . . . . . . . . . . . 108
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
References in speed control mode . . . . . . . . . . . . . . . 109
References in positioning mode (ACSM1 only) . . . . . . 109
Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Actual values in speed control mode . . . . . . . . . . . . . . 110
Actual values in positioning mode (ACSM1 only) . . . . 110
ABB Drives communication profile . . . . . . . . . . . . . . . . . . . . . . 111
Control word and Status word . . . . . . . . . . . . . . . . . . . . . . 111
Control word contents . . . . . . . . . . . . . . . . . . . . . . . . . 111
Status word contents . . . . . . . . . . . . . . . . . . . . . . . . . . 113
State machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

8 Table of contents
Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
8. Communication protocol
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Service access points (SAPs) . . . . . . . . . . . . . . . . . . . . . . 120
Communication start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
PROFIBUS SD2 telegram for Default SAP (0) and SAP 58-
62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Default SAP (SAP 0) (Data_Exch) . . . . . . . . . . . . . . . . 121
SAP 58 (Global_Control) . . . . . . . . . . . . . . . . . . . . . . . 122
SAP 60 (Slave_Diag) . . . . . . . . . . . . . . . . . . . . . . . . . . 123
SAP 61 (Set_Prm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
SAP 62 (Chk_Cfg) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Other SAPs for DP-V1 communication . . . . . . . . . . . . . . . 134
Cyclical message types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
PPO types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Standard telegram (ST) types (DP-V1) . . . . . . . . . . . . . . . 136
Parameter handling in cyclic communication (DP) . . . . . . . . . . 137
Parameter data transfer examples (DP-V0) . . . . . . . . . . . . 142
Example 1: Reading a drive parameter (or data set) . . 142
Example 2: Writing a drive parameter (or data set) . . . 144
Example 3: Reading a PROFIdrive parameter (word) . 146
Example 4: Writing a PROFIdrive parameter (word) . . 147
Example 5: Reading a PROFIdrive parameter (array) . 148
Example 6: Configuring the process data written to the
drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Example 7: Configuring the process data read from the
drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
DP-V1 read/write request sequence . . . . . . . . . . . . . . . . . 151
PROFIBUS SD2 telegram for SAP 51 . . . . . . . . . . . . . 153
Parameter data transfer examples (DP-V1) . . . . . . . . . . . . 162
Example 1a: Reading a drive parameter (array element). .
162
Example 1b: Reading 3 drive parameters (multi-parameter)

Table of contents 9
164
Example 2a: Writing a drive parameter (one array element)
166
Example 2b: Writing 2 drive parameters (multi-parameter)
168
Example 3: Reading a PROFIdrive parameter. . . . . . . 170
Example 4: Configuring the process data written to the
drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Example 5: Determining the source of process data read
from the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
9. Diagnostics
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
LED indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
10. Technical data
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
FPBA-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
PROFIBUS link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
11. Appendix A – PROFIdrive parameters
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
PROFIdrive parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
12. Appendix B – I&M records
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
I&M records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Call-REQ-PDU telegram for read/write access to I&M records
192
Response structure for I&M0 (Read-only) . . . . . . . . . . . . . 193
Response structure for I&M1 (Read/Write) . . . . . . . . . . . . 194
Response structure for I&M2 (Read/Write) . . . . . . . . . . . . 194
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . 195

10 Table of contents
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . 195

Safety instructions 11
1
Safety instructions
What this chapter contains
The chapter contains the warning symbols used in this manual and
the safety instructions which you must obey when you install or
connect an optional module to a drive, converter or inverter. If you
ignore the safety instructions, injury, death or damage can occur.
Read this chapter before you start the installation.
Use of warnings
Warnings tell you about conditions which can cause injury or
death, or damage to the equipment. They also tell you how to
prevent the danger. The manual uses these warning symbols:
Electricity warning tells you about hazards from
electricity which can cause injury or death, or damage to
the equipment.
General warning tells you about conditions, other than
those caused by electricity, which can cause injury or
death, or damage to the equipment.

12 Safety instructions
Safety in installation
These instructions are for all who install or connect an optional
module to a drive, converter or inverter and need to open its front
cover or door to do the work.
WARNING! Obey these instructions. If you ignore them,
injury or death, or damage to the equipment can occur.
•If you are not a qualified electrician, do not do installation or
maintenance work.
•Disconnect the drive, converter or inverter from all possible
power sources. After you have disconnected the drive,
converter or inverter, always wait for 5 minutes to let the
intermediate circuit capacitors discharge before you continue.
•Disconnect all dangerous voltages connected to other
connectors or parts in reach. For example, it is possible that
•230 V AC is connected from outside to a relay output of the
drive, converter or inverter.
•Always use a multimeter to make sure that there are no parts
under voltage in reach. The impedance of the multimeter must
be at least 1 Mohm

About the manual 13
2
About the manual
What this chapter contains
This chapter introduces this manual.
Applicability
This manual applies to the FPBA-01 PROFIBUS DP adapter
module, SW version 3.10 or later.
Compatibility
The FPBA-01 PROFIBUS DP adapter module is compatible with
the following drives: ACSM1, ACS355, ACS380, ACS580,
ACH580, ACS850, ACQ810, ACS880, ACS880-M04, etc.
The FPBA-01 PROFIBUS DP adapter module is compatible with
all master stations that support the PROFIBUS DP-V0 and DP-V1
protocols.
Note: The adapter module is compatible with more drives that may
not be listed here. For details of compatibility, check the drive’s
firmware manual.
Target audience
The reader is expected to have a basic knowledge of the fieldbus
interface, electrical fundamentals, electrical wiring practices and
how to operate the drive.

14 About the manual
Purpose of the manual
The manual provides information on installing, commissioning and
using an FPBA-01 PROFIBUS DP adapter module.
Related manuals
See List of related manuals on the inside of front cover.
Cyber Security Disclaimer
This product is designed to be connected to and to communicate
information and data via a network interface. It is Customer's sole
responsibility to provide and continuously ensure a secure
connection between the product and Customer network or any
other network (as the case may be). Customer shall establish and
maintain any appropriate measures (such as but not limited to the
installation of firewalls, application of authentication measures,
encryption of data, installation of anti-virus programs, etc.) to
protect the product, the network, its system and the interface
against any kind of security breaches, unauthorized access,
interference, intrusion, leakage and/or theft of data or information.
ABB and its affiliates are not liable for damages and/or losses
related to such security breaches, any unauthorized access,
interference, intrusion, leakage and/or theft of data or information.
Before you start
It is assumed that the drive is installed and ready to operate before
you start the installation of the adapter module.
In addition to conventional installation tools, have the drive
manuals available during the installation as they contain important
information not included in this manual. The drive manuals are
referred to at various points of this manual.

About the manual 15
Contents
The manual consists of the following chapters:
•Safety instructions presents the safety instructions which you
must follow when installing a fieldbus adapter module.
•About the manual introduces this manual.
•Overview of the PROFIBUS network and the FPBA-01 module
contains a short description of the PROFIBUS network and the
adapter module.
•Mechanical installation contains a delivery checklist and
instructions on mounting the adapter module.
•Electrical installation contains instructions on cabling,
connecting the module to the PROFIBUS network and bus
termination.
•Start-up presents the steps to take during the start-up of the
drive with the adapter module and gives examples of
configuring the master system.
•Communication profiles describes the communication profiles
used in the communication between the PROFIBUS network,
the adapter module and the drive.
•Communication protocol describes the PROFIBUS messaging
used in the communication with the drive and in PROFIBUS
slave device configuration messages.
•Diagnostics explains how to trace faults with the status LEDs
on the adapter module.
•Technical data contains the technical data of the adapter
module and the PROFIBUS link.
•Appendix A – PROFIdrive parameters contains a list of the
PROFIdrive parameters.
•Appendix B – I&M records contains the telegram and response
structures for Identification & Maintenance records.

16 About the manual
Terms and abbreviations used in this manual
General terms and abbreviations
Term/abbreviation Explanation
Communication module Communication module is a name for a device
(eg, a fieldbus adapter) through which the drive
is connected to an external communication
network (eg, a fieldbus). The communication
with the module is activated with a drive
parameter.
Command word See Control word.
Control word 16-bit word from master to slave with bit-coded
control signals (sometimes called the
Command word).
FPBA-01 PROFIBUS
DP adapter module
One of the optional fieldbus adapter modules
available for ABB drives. FPBA-01 is a device
through which an ABB drive is connected to a
PROFIBUS network.
Parameter Operating instruction for the drive. Parameters
can be read and programmed with the drive
control panel, drive PC tools or through the
adapter module.
PLC Programmable logic controller
Profile Adaptation of the protocol for certain application
field, for example, drives.
In this manual, drive-internal profiles (eg, DCU
or FBA) are called native profiles.
Status word 16-bit word from slave to master with bit-coded
status messages

About the manual 17
PROFIBUS terms
Term Explanation
Acyclic communication Communication in which messages are sent
only once on request
Array Parameter consisting of data fields of equal
data type
Broadcast Non-acknowledged message from master to all
bus participants (compare Multicast)
Cyclic communication Communication in which parameter/process
data objects are sent cyclically at predefined
intervals
Drivecast Broadcast and Multicast, a special message
frame for drives
Fault Event that leads to tripping of the device
GSD file ASCII-format device description file in a
specified form. Each different slave type on the
PROFIBUS network needs to have its own GSD
file.
Index Access reference for objects in PROFIBUS
Master Control system with bus initiative. In the
PROFIBUS terminology, master stations are
also called active stations.
Multicast Non-acknowledged message from master to
one group of bus participants (compare
Broadcast)
Name Symbolic name of a parameter
Parameter Value that can be accessed as an object, eg,
variable, constant, signal
Parameter number Parameter address
Parameter/Process Special object that contains parameter and
process
Data object Special object that contains parameter and
process data

18 About the manual
PROFIBUS abbreviations
The text in italics is the original German term.
Process data Data that contains Control word and reference
value or Status word and actual value. May also
contain other (user-definable) control
information.
Request label Coded information specifying the required
service for the parameter part sent from master
to slave
Response label Coded information specifying the required
service for the parameter part sent from slave to
master
Slave Passive bus participant. In the PROFIBUS
terminology, slave stations (or slaves) are also
called passive stations. Also referred to as
node.
Warning Signal caused by an existing alarm which does
not lead to tripping of the device
Abbreviation Explanation
ACT Actual value
Istwert
AK Request label/Response label
Auftragskennung/Antwortkennung
DP Decentralised Periphery
Dezentrale Peripherie
DP-V0 PROFIBUS DP extension to the EN 50170
standard, providing the basic functionality of DP,
including cyclic data exchange
DP-V1 PROFIBUS DP extension to the EN 50170
standard, including, eg, acyclic data exchange
FMS Fieldbus Message Specification
ISW See ACT.
Term Explanation

About the manual 19
PA Process Automation
Prozessautomatisierung
PD Process data
Prozessdaten
PKE Parameter identification
Parameter-Kennung
PKW Parameter identification value
Parameter-Kennung-Wert
PNU Parameter number
Parameternummer
PPO Parameter/Process data object
Parameter-/Prozessdaten-Objekt
PWE Parameter value
Parameter-Wert
PZD See PD.
PZDO Process data object
Prozessdatenobjekt
SAP Service access point
SOW Reference
Sollwert
SPM Request signal
Spontanmeldung
STW Control word
Steuerwort
ZSW Status word
Zustandswort
Abbreviation Explanation

20 About the manual