ABB FDNA-01 User manual

Options for ABB drives, converters and inverters
User’s manual
FDNA-01 DeviceNet adapter module

List of related manuals
See section Related manuals on page 16.

6. Start-up
User’s manual
FDNA-01 DeviceNet adapter module
3AFE68573360 Rev E
EN
EFFECTIVE: 2012-04-04
©2012 ABB Oy
All Rights Reserved.
1. Safety
Table of contents
4. Mechanical installation
5. Electrical installation

Table of contents 5
Table of contents
1. Safety
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Use of warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safety in installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2. About the manual
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Terms and abbreviations used in this manual . . . . . . . . . . . . . . 19
General terms and abbreviations . . . . . . . . . . . . . . . . . . . . 19
DeviceNet terms and abbreviations . . . . . . . . . . . . . . . . . . . 20
3. Overview of the DeviceNet network and the FDNA-01
module
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
DeviceNet network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Example topology of the DeviceNet link . . . . . . . . . . . . . . . 24
FDNA-01 DeviceNet adapter module . . . . . . . . . . . . . . . . . . . . 25
Layout of the adapter module . . . . . . . . . . . . . . . . . . . . . . . 26
4. Mechanical installation
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Delivery check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Mounting the adapter module . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5. Electrical installation
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6 Table of contents
General cabling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Connecting the module to the DeviceNet network . . . . . . . . . . . 30
Terminal block description . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Connection examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Switching on the bus termination . . . . . . . . . . . . . . . . . . . . . . . . 31
6. Start-up
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Drive configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
DeviceNet connection configuration . . . . . . . . . . . . . . . . . . 34
FDNA-01 configuration parameters – group A (group 1) 35
FDNA-01 configuration parameters – group B (group 2) 47
FDNA-01 configuration parameters – group C (group 3) 48
Control locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Starting up ACS355 drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Parameter setting examples – ACS355 . . . . . . . . . . . . . . . . 50
ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
ODVA AC/DC drive profile . . . . . . . . . . . . . . . . . . . . . . . 52
Starting up ACSM1 drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Parameter setting examples – ACSM1 . . . . . . . . . . . . . . . . 55
ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
ODVA AC/DC drive profile . . . . . . . . . . . . . . . . . . . . . . . 57
Starting up ACS850 and ACQ810 drives . . . . . . . . . . . . . . . . . . 59
Parameter setting examples – ACS850 and ACQ810 . . . . . 60
ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
ODVA AC/DC drive profile . . . . . . . . . . . . . . . . . . . . . . . 63
Starting up ACS880 drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Parameter setting examples – ACS880 . . . . . . . . . . . . . . . . 65
ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
ODVA AC/DC drive profile . . . . . . . . . . . . . . . . . . . . . . . 67
Configuring the master station . . . . . . . . . . . . . . . . . . . . . . . . . . 70
EDS files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Configuring an Allen-Bradley® PLC . . . . . . . . . . . . . . . . . . 71
7. Communication profiles
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Table of contents 7
Communication profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
ODVA AC/DC drive profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
ODVA output attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Run Forward & Run Reverse
(Control supervisor object) . . . . . . . . . . . . . . . . . . . . . . . 80
Fault Reset (Control supervisor object) . . . . . . . . . . . . . 80
Net Ctrl (Control supervisor object) . . . . . . . . . . . . . . . . 80
Net Ref (AC/DC drive object) . . . . . . . . . . . . . . . . . . . . . 80
Speed Reference (AC/DC drive object) . . . . . . . . . . . . . 80
Torque Reference (AC/DC drive object) . . . . . . . . . . . . 82
ODVA input attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Faulted (Control supervisor object) . . . . . . . . . . . . . . . . 83
Warning (Control supervisor object). . . . . . . . . . . . . . . . 83
Running Forward (Control supervisor object) . . . . . . . . 83
Running Reverse (Control supervisor object) . . . . . . . . 83
Ready (Control supervisor object) . . . . . . . . . . . . . . . . . 83
Ctrl From Net (Control supervisor object) . . . . . . . . . . . 83
Ref From Net (AC/DC drive object) . . . . . . . . . . . . . . . . 83
At Reference (AC/DC drive object) . . . . . . . . . . . . . . . . 84
State (Control supervisor object) . . . . . . . . . . . . . . . . . . 84
Speed Actual (AC/DC drive object) . . . . . . . . . . . . . . . . 86
Torque Actual (AC/DC drive object). . . . . . . . . . . . . . . . 87
ABB Drives communication profile . . . . . . . . . . . . . . . . . . . . . . . 88
Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . 88
Control word contents . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Status word contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
State machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
8. Communication protocol
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
DeviceNet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Object modeling and functional properties . . . . . . . . . . . . . . . . . 97

8 Table of contents
Assembly objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Basic speed control assembly . . . . . . . . . . . . . . . . . . . . . . . 98
Basic speed control plus drive parameters assembly . . . . . 99
Extended speed control assembly . . . . . . . . . . . . . . . . . . . 101
Extended speed control plus drive parameters assembly . 102
Basic speed and torque control assembly . . . . . . . . . . . . . 104
Basic speed and torque control
plus drive parameters assembly . . . . . . . . . . . . . . . . . . . . 105
Extended speed and torque control assembly . . . . . . . . . . 108
Extended speed and torque control
plus drive parameters assembly . . . . . . . . . . . . . . . . . . . . 109
ABB Drives profile with set speed assembly . . . . . . . . . . . 111
ABB Drives profile with set speed
plus drive parameters assembly . . . . . . . . . . . . . . . . . . . . 112
ABB Drives profile with set speed and
set torque assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
ABB Drives profile with set speed and set torque
plus drive parameters assembly . . . . . . . . . . . . . . . . . . . . 116
Transparent 16 with one assembly . . . . . . . . . . . . . . . . . . 118
Transparent 16 with one assembly plus drive parameters 119
Transparent 16 with two assembly . . . . . . . . . . . . . . . . . . 121
Transparent 16 with two assembly plus drive parameters . 122
Transparent 32 with one assembly . . . . . . . . . . . . . . . . . . 125
Transparent 32 with one assembly plus drive parameters 126
Transparent 32 with two assembly . . . . . . . . . . . . . . . . . . 128
Transparent 32 with two assembly plus drive parameters . 130
Class objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Identity object, class 01h . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Class attributes (Instance #0). . . . . . . . . . . . . . . . . . . . 134
Instance attributes (Instance #1) . . . . . . . . . . . . . . . . . 135
Attribute explanations . . . . . . . . . . . . . . . . . . . . . . . . . . 135
DeviceNet object, class 03h . . . . . . . . . . . . . . . . . . . . . . . . 137
Class attributes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Instance attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Connection object, class 05h . . . . . . . . . . . . . . . . . . . . . . . 138
Class attributes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Table of contents 9
Instance attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Acknowledge handler object, class 2Bh . . . . . . . . . . . . . . 141
Class attributes (Instance #0) . . . . . . . . . . . . . . . . . . . 141
Instance attributes (Instance #1) . . . . . . . . . . . . . . . . . 141
Motor data object, class 28h . . . . . . . . . . . . . . . . . . . . . . . 142
Class attributes (Instance #0) . . . . . . . . . . . . . . . . . . . 142
Instance attributes (Instance #1) . . . . . . . . . . . . . . . . . 143
Control supervisor object, class 29h . . . . . . . . . . . . . . . . . 143
Class attributes (Instance #0) . . . . . . . . . . . . . . . . . . . 144
Instance attributes (Instance #1) . . . . . . . . . . . . . . . . . 144
AC/DC-drive object, class 2Ah . . . . . . . . . . . . . . . . . . . . . 146
Class attributes (Instance #0) . . . . . . . . . . . . . . . . . . . 146
Instance attributes (Instance #1) . . . . . . . . . . . . . . . . . 146
Drive parameter object, Class 90h . . . . . . . . . . . . . . . . . . 147
Fieldbus configuration object 91h . . . . . . . . . . . . . . . . . . . 148
Class attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Instance #1: FDNA-01 configuration parameters
group A (group 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Instance #2: FDNA-01 configuration parameters
group B (group 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Instance #3: FDNA-01 configuration parameters
group C (group 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
9. Diagnostics
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
LED indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
10. Technical data
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
FDNA-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
DeviceNet link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
11. Appendix A – Varying the number of drive parame-
ters
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Modification of the EDS file . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

10 Table of contents
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . 167
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . 167

Safety 11
1
Safety
What this chapter contains
The chapter presents the warning symbols used in this manual and
the safety instructions which you must follow when installing an
optional module into a drive, converter or inverter. If ignored,
physical injury or death may follow, or damage may occur to the
equipment. Read this chapter before you start the installation.

12 Safety
Use of warnings
Warnings caution you about conditions which can result in serious
injury or death and/or damage to the equipment and advise on how
to avoid the danger. The following warning symbols are used in
this manual:
Electricity warning warns of hazards from electricity
which can cause physical injury and/or damage to the
equipment.
General warning warns about conditions, other than
those caused by electricity, which can result in physical
injury and/or damage to the equipment.

Safety 13
Safety in installation
These warnings are intended for all who install an optional module
into a drive, converter or inverter.
WARNING! Ignoring the following instructions can cause
physical injury or death, or damage to the equipment.
•Only qualified electricians are allowed to install and maintain
the drive, converter or inverter!
•Disconnect the drive, converter or inverter into which the
module will be installed from all possible power sources. After
disconnecting, always wait for 5 minutes to let the intermediate
circuit capacitors discharge before you proceed.
•Do not work on the control cables when power is applied to the
external control circuits of the drive, converter or inverter.
Externally supplied control circuits may carry dangerous
voltage.

14 Safety

About the manual 15
2
About the manual
What this chapter contains
This chapter introduces this manual.
Applicability
This manual applies to the FDNA-01 DeviceNet adapter module
(+K451), SW version 0.223 or later.
Compatibility
The FDNA-01 DeviceNet adapter module is compatible with the
following drives:
•ACS355
•ACSM1
•ACS850
•ACQ810
•ACS880.
The FDNA-01 DeviceNet adapter module is compatible with all
master stations that support the DeviceNet™ protocol.

16 About the manual
Target audience
The reader is expected to have a basic knowledge of fieldbus
interface, electrical fundamentals, electrical wiring practices and
how to operate the drive.
Purpose of the manual
The manual provides information on installing, commissioning and
using an FDNA-01 DeviceNet adapter module.
Related manuals
The related manuals are listed below.
Code (English)
Drive user’s manuals
ACS355 drives (0.37…22 kW,
0.5…30 hp) user’s manual
3AUA0000066143
Drive hardware manuals and
guides
ACSM1-204 regen supply modules
(5.3 to 61 kW) hardware manual
3AUA0000053713
ACSM1-04 drive modules (0.75 to
45 kW) hardware manual
3AFE68797543
ACSM1-04 drive modules (55 to 110
kW) hardware manual
3AFE68912130
ACSM1-04Lx liquid-cooled drive
modules (55 to 160 kW) hardware
manual
3AUA0000022083
ACS850-04 (0.37…45 kW)
hardware manual
3AUA0000045496
ACS850-04 (55…160 kW, 75…200
hp) hardware manual
3AUA0000045487
ACS850-04 (200…500 kW,
250…600 hp) hardware manual
3AUA0000026234
ACQ810-04 drive modules
(0.37…45 kW, 0.5…60 hp) hardware
manual
3AUA0000055160
ACQ810-04 drive modules (55 to
160 kW, 75 to 200 hp) hardware
manual
3AUA0000055161

About the manual 17
You can find manuals and other product documents in PDF format
on the Internet. See section Document library on the Internet on
the inside of the back cover. For manuals not available in the
Document library, contact your local ABB representative.
Before you start
It is assumed that the drive is installed and ready to operate before
you start the installation of the adapter module.
In addition to conventional installation tools, have the drive
manuals available during the installation as they contain important
information not included in this manual. The drive manuals are
referred to at various points of this manual.
ACQ810-04 drive modules
(200…400 kW, 250…600 hp)
hardware manual
3AUA0000055155
ACS880-01 (0.55 to 250 kW, 0.75 to
350 hp) hardware manual
3AUA0000078093
Drive firmware manuals and
guides
ACSM1 motion control program
firmware manual
3AFE68848270
ACSM1 speed and torque control
program firmware manual
3AFE68848261
ACSM1 regen supply control
program firmware manual
3AUA0000052174
ACS850 standard control program
firmware manual
3AUA0000045497
ACQ810 standard pump control
program firmware manual
3AUA0000055144
ACS880 primary control program
firmware manual
3AUA0000085967
Option manuals and guides
FDNA-01 DeviceNet adapter module
user’s manual
3AFE68573360
Code (English)

18 About the manual
Contents
The manual consists of the following chapters:
•Safety presents the safety instructions which you must follow
when installing a fieldbus adapter module.
•About the manual introduces this manual.
•Overview of the DeviceNet network and the FDNA-01 module
contains a short description of the DeviceNet network and the
adapter module.
•Mechanical installation contains a delivery checklist and
instructions on mounting the adapter module.
•Electrical installation contains cabling and bus termination
instructions and instructions on connecting the module to the
DeviceNet network.
•Start-up presents the steps to take during the start-up of the
drive with the adapter module and gives examples of
configuring the master system.
•Communication profiles describes the communication profiles
used in the communication between the DeviceNet network,
the adapter module and the drive.
•Communication protocol describes the DeviceNet
communication protocol for the adapter module and the
configuration of the scanner.
•Diagnostics explains how to trace faults with the status LEDs
on the adapter module.
•Technical data contains the technical data of the adapter
module and the DeviceNet link.
•Appendix A – Varying the number of drive parameters
describes how to reduce the number of drive parameter
members in FDNA-01 assemblies by modifying the EDS file.

About the manual 19
Terms and abbreviations used in this manual
General terms and abbreviations
Term Explanation
Command word See Control word.
Communication module Communication module is a name for a device
(eg, a fieldbus adapter) through which the drive
is connected to an external communication
network (eg, a fieldbus). The communication
with the module is activated with a drive
parameter.
Control word 16-bit or 32-bit word from master to slave with
bit-coded control signals (sometimes called the
Command word).
DCU profile Drive Control Unit profile, native profile used in
the ACS350 and ACS355 drives
DTC Direct Torque Control is a motor control method
for AC drives. DTC allows accurate control of
both motor speed and torque without pulse
encoder feedback from the motor shaft.
FBA profile Fieldbus Adapter profile, native profile used in
the ACQ810, ACS850 and ACSM1 drives
FDNA-01 DeviceNet
adapter module
One of the optional fieldbus adapter modules
available for ABB drives. FDNA-01 is a device
through which an ABB drive is connected to a
DeviceNet serial communication bus.
LSW Least significant word
MSW Most significant word
Parameter An operating instruction for the drive.
Parameters can be read and programmed with
the drive control panel, drive PC tools or
through the adapter module.
Profile Adaptation of the protocol for certain application
field, for example, drives.
In this manual, drive-internal profiles (eg, DCU
or FBA) are called native profiles.
RFG Ramp Function Generator

20 About the manual
DeviceNet terms and abbreviations
Status word 16-bit or 32-bit word from slave to master with
bit-coded status messages
Term Explanation
Change of State/Cyclic
Message
Change of State/Cyclic Message is transmitted
by either the master or the slave. A Change of
State/Cyclic Message is directed towards a
single specific node (point-to-point). An
Acknowledge Message may be returned in
response to this message.
CIP™ Common Industrial Protocol (CIP) is an
industrial protocol for industrial automation
applications. It is managed by ODVA.
EDS File Electronic Data Sheet (EDS) file identifies the
properties of the device to the DeviceNet
Scanner. Each type of drive and application
program requires its own EDS file.
Input In the ODVA DeviceNet specification the word
‘input’ is used to describe data flow from a
device (such as FDNA-01) to the network.
I/O assembly selection Smart networked devices (like FDNA-01) can
produce and/or consume more than one I/O
value. Typically, they produce and/or consume
one or more I/O value, as well as status and
diagnostic information. Each piece of data
communicated by a device is represented by an
attribute of one of the device’s internal objects.
Communicating multiple pieces of data
(attributes) across a single I/O connection
requires that the attributes be grouped or
assembled together into a single block.
MAC ID Every node on DeviceNet network has to have
a unique identifier. This node number is called
MAC ID (Media Access Control Identifier).
Term Explanation