ABB ACH580-01 PxR R3 User manual

—
ACH580-01 PxR, UL Type 1/12
Frame R3/R4
Base drive replacement instructions
Purpose or Scope
The following are the instructions for replacing an ACH580-01 UL Type 1 (Frames R3 & R4)
drive in PxR enclosures.
Equipment required*:
– Replacement drive (see note below)
– T20 bit
– T25 bit
– T30 bit
– PZ2 bit
– PZ3 bit
– Torque wrench
– Zip ties
Basic overview of steps
– Back-up drive parameters (if you can)
– Remove power and verify after 5 minutes
– Remove covers
– Disconnect all wiring
– Remove drive
– Prepare replacement drive
– Remove conduit assembly
– Install in reverse order
– Check connections
– Power drive
– Reprogram and test
Notes and cautions
CAUTION! Review complete safety and electrical considerations prior
to replacing the drive. See ACH580 IOM (3AXD50000049127).
CAUTION! Two people are recommended for this job. The drive is
heavy and can fall, causing property damage and injury.
NOTE: UL Type 12 drives require a UL Type 12 replacement drive,
UL Type 1 drives are not allowed as substitutes for UL Type 12.
* Not all of these tools are needed for each frame size.

2REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/12 , R2/R3/R4
Step Instruction Diagram
1 NOTE: If needed, back-up parameters prior to disconnecting power.
Turn off source power and wait 5 minutes for the DC bus capacitors
to discharge.
Turn handle to the off position.
2 Using a T20 bit, loosen four (4) M4x16 screws securing the
enclosure cover.
3 UL Type 1: Using a T20 bit, loosen one (1) M4x16 screws securing
the drive cover and remove cover.
UL Type 12 R3 Frame: Using a T20 bit, loosen four (4) M4x16 screws
securing the drive cover and remove cover.
UL Type 12 R4 Frame: Using a T20 bit, loosen six (6) M4x16 screws
securing the drive cover and remove cover.
Recycle drive cover.
4 Perform voltage check to confirm no voltage is present.
NOTE: If you have control wiring connected to the control unit,
disconnect at this time.

3REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/12 , R2/R3/R4
Step Instruction Diagram
5 R3 Frame: Using a PZ2 bit, loosen and remove wires from the input
terminals of the drive.
R4 Frame: Using a T20 bit, loosen and remove wires from the input
terminals of the drive.
Using a PZ3 bit, loosen and remove ground wire from the drive.
6 R3 Frame: Using a T20 bit, loosen and remove four (4) K40x12
screws. Remove conduit assembly.
R4 Frame: Using a T25 bit, loosen and remove four (4) M5x16
screws. Remove conduit assembly.
7 Using a T25 bit, loosen and remove two (2) M5x25 screws. A
Using a T25 bit, loosen two (2) M5x25 screws. B
8 Using a T30 bit, loosen the two (2) bottom M6 screws securing the
drive, four (4) turns of the screw.
NOTE: Do not remove the screw completely. Only loosen enough to
be able to lift the drive off the screws.
B
A

4REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/12 , R2/R3/R4
Step Instruction Diagram
9 Remove two (2) grommets from the tray to access mounting
screws.
Using a T30 bit, loosen and remove the top two (2) M6 screws
securing the drive.
Carefully lift the drive out of channel.
10 Lift enclosure and slide the drive out of the channel.
11 Unpack the replacement drive.
UL Type 12: UL Type 12 drives require a UL Type 12 replacement
drive, UL Type 1 are not allowed as substitutes for UL Type 12.
Using a T20 bit, loosen screws securing the cover.
UL Type 12: Recycle the hood that was included in the box.

5REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/12 , R2/R3/R4
Step Instruction Diagram
12 R3 Frame: Using a T20 bit, loosen and remove two (2) M4x16
screws. Remove conduit assembly.
R4 Frame: Using a T25 bit, loosen and remove four (4) M5x25
screws. Remove conduit assembly.
Recycle the conduit assembly and hardware.
13 CAUTION! Use two people to install the drive.
Lift the enclosure and slide the drive mounting holes over the
bottom two (2) screws and slide drive in place.
14 Using a T30 bit, replace the two (2) M6 screws that were removed
earlier.
Torque all four (4) mounting screws to 27 in-lb (3 Nm).
UL Type 12: Reinstall grommets that were removed earlier.
15 Secure the mounting plate using the two (2) M5x25 screws that
were removed earlier.
Using a T25 bit, torque to 18 in-lb (2 Nm).

6REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/12 , R2/R3/R4
Step Instruction Diagram
16 Secure the support plate using the four (4) M4x16 screws that were
removed earlier.
Using a T25 bit, torque to 18 in-lb (2 Nm).
17 Secure the ground wire to the drive.
R3 Frame: Using a PZ3 bit, torque to 14 in-lb (1.5 Nm).
R4 Frame: Using a PZ3 bit, torque to 27 in-lb (3 Nm).
18 Connect the input wires (from fuse block) to the Input Terminals of
the drive.
Yellow U1 to L1
Black V1 to L2
Red W1 to L3
F3 Frame: Using a PZ2 bit, torque to 31 in-lb (3.5 Nm).
R4 Frame: Using a T20 bit, torque to 35 in-lb (4 Nm).
19 Place the top of the drive cover on first, then press down on the
bottom.
R3 & R4 Frame: Using a T20 bit, torque to 14 in-lb (1.5 Nm).

7REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/12 , R2/R3/R4
Step Instruction Diagram
20 Place enclosure cover in place and secure using two (2) M4x16 screws
that were removed earlier.
Using a T20 bit, torque to 14 in-lb (1.5 Nm).
UL Type 12: Reinstall the hood to drive.
21 Power and reprogram the drive.
22 Test and verify drive operation and motor direction.
23 Back-up and save parameters to the keypad prior to putting the drive
back into service.