ABB FDIO-01 User manual

Options for ABB drives, converters and inverters
User’s manual
FDIO-01 digital I/O extension module

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Option manuals and guides
FDIO-01 digital I/O extension
module user’s manual
3AUA0000124966

User’s manual
FDIO-01 digital I/O extension module
3AUA0000124966 Rev B
EN
EFFECTIVE: 2015-11-30
2015 ABB Oy
All Rights Reserved.
1. Safety instructions
Table of contents
4. Mechanical installation
5. Electrical installation
6. Start-up

Table of contents 5
Table of contents
1. Safety instructions
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Use of warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety in installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2. Introduction to the manual
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3. Hardware description
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Hardware filtering for DC input signals . . . . . . . . . . . . . . . . . . . 15
4. Mechanical installation
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Necessary tools and instructions . . . . . . . . . . . . . . . . . . . . . . . . 17
Unpacking and examining the delivery . . . . . . . . . . . . . . . . . . . 17
Installing the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
…onto the drive control unit . . . . . . . . . . . . . . . . . . . . . . . . . 18
…onto an extension adapter module . . . . . . . . . . . . . . . . . . 19
5. Electrical installation
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Necessary tools and instructions . . . . . . . . . . . . . . . . . . . . . . . . 21
Adjusting hardware filtering for DC input signals . . . . . . . . . . . . 22
Terminal designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6 Table of contents
General cabling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Digital input wiring example . . . . . . . . . . . . . . . . . . . . . . . . . 24
6. Start-up
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Setting the parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7. Diagnostics
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Faults and warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . 27
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8. Technical data
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Dimension drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Hardware settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Isolation areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Digital inputs (XDI1:1…2, XDI2:3…4, XDI3:5…6) . . . . . . . . 32
Relay outputs (XRO1:11…13, XRO2:21…23) . . . . . . . . . . . 33
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . 35
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . 35

Safety instructions 7
Safety instructions
Contents of this chapter
The chapter contains the warning symbols used in this manual and
the safety instructions which you must obey when you install or
connect an optional module to a drive, converter or inverter. If you
ignore the safety instructions, injury, death or damage can occur.
Read this chapter before you start the installation.

8 Safety instructions
Use of warnings
Warnings tell you about conditions which can cause injury or
death, or damage to the equipment. They also tell you how to
prevent the danger. The manual uses these warning symbols:
Electricity warning tells you about hazards from
electricity which can cause injury or death, or damage to
the equipment.
General warning tells you about conditions, other than
those caused by electricity, which can cause injury or
death, or damage to the equipment.

Safety instructions 9
Safety in installation
These instructions are for all who install or connect an optional
module to a drive, converter or inverter and need to open its front
cover or door to do the work.
WARNING! Obey these instructions. If you ignore them,
injury or death, or damage to the equipment can occur.
•If you are not a qualified electrician, do not do installation or
maintenance work.
•Disconnect the drive, converter or inverter from all possible
power sources. After you have disconnected the drive,
converter or inverter, always wait for 5 minutes to let the
intermediate circuit capacitors discharge before you continue.
•Disconnect all dangerous voltages connected to other control
signal connectors in reach. For example, it is possible that
230 V AC is connected from outside to a relay output or digital
input of the drive, converter or inverter.
•Always use a multimeter to make sure that there are no parts
under voltage in reach. The impedance of the multimeter must
be at least 1 Mohm.

10 Safety instructions

Introduction to the manual 11
Introduction to the manual
Contents of this chapter
This chapter introduces this manual.
Target audience
This manual is intended for people who plan the installation, install,
start up, use and service the extension module. Before you do
work on the module, read this manual and the applicable
drive/converter/inverter manual that contains the hardware and
safety instructions for the product in question.
You are expected to know the fundamentals of electricity, wiring,
electrical components and electrical schematic symbols.
The manual is written for readers worldwide. Both SI and imperial
units are shown.

12 Introduction to the manual
Contents of the manual
The manual consists of these chapters:
•Safety instructions gives the safety instructions which you
must obey when you install an extension module.
•Hardware description gives a short description of the extension
module.
•Mechanical installation contains a delivery checklist and
instructions on installing the extension module.
•Electrical installation contains instructions on adjusting
hardware filtering for DC input signals and wiring the extension
module.
•Start-up contains instructions on starting up the extension
module.
•Diagnostics shows how to trace faults with the status LED on
the extension module.
•Technical data contains the technical data of the extension
module.
Terms and abbreviations
Later in this manual, term drive substitutes for string
drive/converter/inverter.
Term/abbreviation Explanation
ELV Extra low voltage
EMC Electromagnetic compatibility
PELV Protective ELV
SELV Safety ELV

Hardware description 13
Hardware description
Contents of this chapter
This chapter gives a short description of the extension module.
Product overview
The FDIO-01 digital I/O extension module expands the digital
inputs and outputs of the drive control unit. It has three digital
inputs and two relay outputs.
Compared to the FIO-01 digital I/O extension module, FDIO-01
has a wider input voltage range and basic insulation between all
inputs, outputs, and the drive control unit interface. If you connect
one or more inputs/outputs to the AC power line, you can still
safely connect the other inputs/outputs and the drive control unit
inputs/outputs to SELV or PELV circuits.
The extension module makes the signal and power connection to
the drive through a 20-pin connector.

14 Hardware description
Layout
3
5
1
1
XRO1
XRO2
XDI1
XDI2
XDI3
4
2

Hardware description 15
Hardware filtering for DC input signals
The extension module has DIP switches for adjusting the hardware
filtering time for DC input signals. By default, hardware filtering is
enabled for all digital inputs with a 10-millisecond filtering time. To
detect the input signal faster with a DC signal, you can shorten the
filtering time of the digital input in question to 1 ms. Shortening the
filtering time to 1 ms will, however, reduce the noise immunity of
the input.
Note: You must always use a 10-millisecond filtering time with an
AC input signal.
Item Description Additional
information
1 Retaining clips
Page 182Lock
3 Mounting screw
4 DIP switches for hardware filtering Page 15, 22
XDI1
2-pin detachable terminal blocks for digital inputs Page 23XDI2
XDI3
XRO1 3-pin detachable terminal blocks for relay outputs Page 23
XRO2
5 Diagnostic LED Page 27

16 Hardware description

Mechanical installation 17
Mechanical installation
Contents of this chapter
This chapter contains a delivery checklist and instructions on
installing the extension module.
Necessary tools and instructions
See the applicable drive hardware manual.
Unpacking and examining the delivery
1. Open the option package.
2. Make sure that the package contains:
•FDIO-01 digital I/O extension module
•this manual.
3. Make sure that there are no signs of damage.

18 Mechanical installation
Installing the module
WARNING! Obey the safety instructions. See chapter
Safety instructions on page 7. If you ignore the safety
instructions, injury or death can occur.
…onto the drive control unit
1. Pull out the lock.
2. Put the module carefully into its position on the drive until the
retaining clips lock it into position.
3. Push in the lock.
4. Tighten the screw to 0.8 N·m.
Note: The screw tightens the connections and grounds the
module. It is necessary for fulfilling the EMC requirements and
for proper operation of the module.
WARNING! Do not tighten the screw tighter than 0.8 N·m.
Too big torque value breaks the thread.
See the applicable drive manual for further instructions on how to
install the module to the drive.

Mechanical installation 19
…onto an extension adapter module
For instructions on how to install the module onto an extension
adapter module, see FEA-03 F-series extension adapter user’s
manual (3AUA0000115811 [English]).
4
2
3
1

20 Mechanical installation