ABB RAIO-01 User manual

ABB Drives
Analogue I/O Extension Module
RAIO-01
User’s Manual

Analogue I/O Extension Module
RAIO-01
User’s Manual
3AFE64484567 REV B EN
EFFECTIVE: 2009-04-21
© 2009 ABB Oy. All Rights Reserved.

RAIO-01 User’s manual 5
Safety instructions
Overview This chapter states the general safety instructions that
must be followed when installing and operating the
RAIO-01 Analogue I/O Extension module.
The material in this chapter must be studied before
attempting any work on, or with, the unit.
In addition to the safety instructions given below, read
the complete safety instructions of the specific drive you
are working on.
General safety
instructions
WARNING! All electrical installation and maintenance
work on the drive should be carried out by qualified
electricians only.
The drive and adjoining equipment must be properly
earthed.
Do not attempt any work on a powered drive. After
switching off the mains, always allow the intermediate
circuit capacitors 5 minutes to discharge before working
on the frequency converter, the motor or the motor
cable. It is good practice to check (with a voltage
indicating instrument) that the drive is in fact discharged
before beginning work.
The motor cable terminals of the drive are at a
dangerously high voltage when mains power is applied,
regardless of motor operation.
There can be dangerous voltages inside the drive from
external control circuits even when the drive mains
power is shut off. Exercise appropriate care when
working on the unit. Neglecting these instructions can
cause physical injury or death.

Safety instructions
6 RAIO-01 User’s manual

RAIO-01 User’s manual 7
Table of contents
Safety instructions
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table of contents
Chapter 1 – Introduction
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
What this manual contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Chapter 2 – Overview
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
The RAIO-01 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Module layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Delivery check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Warranty and liability information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Chapter 3 – Installation
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mounting onto RMIO board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mounting onto AIMA adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Removing and refitting the cover of the enclosure . . . . . . . . . . . . . . . . . . . . . 15
Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Input mode selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Input signal type selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Terminal designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Node ID selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Table of contents
8 RAIO-01 User’s manual
Chapter 4 – Fault tracing
Status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Option slot installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
AIMA-01 I/O Module Adapter installation . . . . . . . . . . . . . . . . . . . . . . . .21
Appendix A – Technical data

RAIO-01 User’s manual 9
Chapter 1 – Introduction
Intended
audience
The manual is intended for the people who are
responsible for commissioning and using an RAIO-01
Analogue I/O Extension module with the ACS800 drive.
The reader is expected to have a basic knowledge of
electrical fundamentals, electrical wiring practices and
how to operate the drive.
Before you start It is assumed that the drive is installed and ready to
operate before starting the installation of the extension
module.
In addition to conventional installation tools, have the
drive manuals available during the installation as they
contain important information not included in this
manual. The drive manuals are referred to at various
points of this document.

Chapter 1 – Introduction
10 RAIO-01 User’s manual
What this manual
contains
This manual contains information on the wiring,
configuration and use of the RAIO-01 module.
Safety instructions are featured in the first few pages
of this manual.
Chapter 2 – Overview contains a short description of
the RAIO-01 Analogue I/O Extension module, a delivery
checklist and warranty information.
Chapter 3 – Installation contains instructions for
module hardware settings, mounting and cabling.
Chapter 4 – Fault tracing explains fault tracing and
the LED indications of the RAIO-01 module.
Appendix A contains technical data.