Abb Ach580-01 series Installation manual

This guide is applicable to the global product types. There is a separate guide for the North American product types.

Safety instructions

WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If

you are not a qualified electrical professional, do not do electrical installation or maintenance work.

• Do not do work on the drive, motor cable, motor, or control cables when the drive is connected to the input power.

Before you start the work, isolate the drive from all dangerous voltage sources and make sure that it is safe to start the

work. Always wait for 5 minutes after disconnecting the input power to let the intermediate circuit capacitors

discharge.

• Do not do work on the drive when a rotating permanent magnet motor is connected to it. A rotating permanent

magnet motor energizes the drive, including its input and output terminals.

• Frames R1…R2, IP21

(UL Type 1): Do not lift the

drive by holding it from the

cover. The cover can come

loose and cause the drive to

fall.

• Frames R5…R9: Do not tilt the

drive. The drive is heavy and

has a high center of gravity. It

can topple accidentally.

• Frames R5…R9: Lift the drive

with a lifting device. Use the

lifting eyes of the drive.

1. Unpack the delivery

Keep the drive in its package until you are ready to install it. After unpacking, protect the drive from dust, debris and

moisture. Make sure that these items are included:

• cable box (frames R1…R2 and R5…R9, IP21 [UL Type 1])

• drive

• mounting template

• control panel

• quick installation and start-up guide

• multilingual residual voltage warning stickers

• hardware and firmware manuals, if ordered

• options in separate packages, if ordered.

Make sure that there are no signs of damage to the items.

2. Reform the capacitors

If the drive has not been powered up for a year or more, you must reform the DC link capacitors. Refer to Capacitor

reforming instructions (3BFE64059629 [English]) or contact ABB technical support.

Documentation in other languages

Ecodesign information

(EU 2019/1781 and SI 2021 No. 745) About this document

3AXD50000758685 Rev C EN

2023-09-12

Original instructions.

—

DRIVES FOR HVAC

ACH580-01 drives

Quick installation and start-up guide

R1…R2 R5…R9R5…R9

3. Select the cables and fuses

• Select the power cables. Obey the local regulations.

•Input power cable: ABB recommends to use symmetrical shielded cable (VFD cable) for the best EMC performance.

•Motor cable: Use symmetrical shielded cable (VFD cable) for the best EMC performance. Symmetrical shielded cable

also reduces bearing currents, wear, and stress on motor insulation.

•Power cable types: In IEC installations, use copper or aluminum cables (if permitted). Aluminum cables can only be

used for input power cabling in 230 V drives with frame size R5…R8. In UL installations, use only copper conductors.

•Current rating: max. load current.

•Voltage rating: min. 600 V AC.

•Temperature rating: In IEC installations, select a cable rated for at least 70°C (158°F) maximum permissible

temperature of conductor in continuous use. In UL installations and for drives with option +B056 (IP55, UL Type 12),

select a cable rated for at least 75°C (167°F).

•Size: Refer to Ratings, fuses and typical power cable sizes for the typical cable sizes and to Terminal data for the

power cables for the maximum cable sizes.

• Select the control cables. Use double-shielded twisted-pair cable for analog signals. Use double-shielded or single-

shielded cable for the digital, relay and I/O signals. Do not run 24 V and 115/230 V signals in the same cable.

• Protect the drive and input power cable with the correct fuses. Refer to Ratings, fuses and typical power cable sizes.

4. Examine the installation site

Examine the site where you will install the drive. Make sure that:

• The installation site is sufficiently ventilated or cooled to remove heat from the drive.

• The ambient conditions meet the requirements. Refer to Ambient conditions.

• The installation surface is as close to vertical as possible and strong enough to support the weight of the drive. For the

weights, refer to Weights and free space requirements.

• The installation surface, floor and materials near the drive are not flammable.

• There is sufficient free space around the drive for cooling, maintenance, and operation. For the minimum free space

requirements, refer to Weights and free space requirements.

• There are no sources of strong magnetic fields such as high-current single-core conductors or contactor coils near the

drive. A strong magnetic field can cause interference or inaccuracy in the operation of the drive.

5. Install the drive on the wall

Select fasteners that comply with local requirements applicable to wall surface materials, drive weight and application.

Prepare the installation site

1. Make marks with the help of the mounting template. Remove the mounting template before you install the drive on the

wall.

2. Drill the holes and put anchors or plugs into the holes.

3. Install the screws. Leave a gap between the screw head and mounting surface.

R1 R2 R3 R4 R5 R6 R7 R8 R9

mm in mm in mm in mm in mm in mm in mm in mm in mm in

a98 3.86 98 3.86 160 6.30 160 6.30 612 24.09 571 22.5 623 24.5 701 27.6 718 28.3

b317 12.48 417 16.42 473 18.62 619 24.37 581 22.87 531 20.9 583 23.0 658 25.9 658 25.9

c--------1606.302138.42459.726310.334513.6

d > --------2007.8730011.830011.830011.830011.8

e > --------1003.941556.11556.11556.12007.9

1 2

R1…R4 R5…R9

× 4

× 2

1R1…R2: M5

R3…R5: M6

R6…R9: M8

R1…R9

Frames R1…R4: Put the drive on the wall and tighten the screws

Frame R5, IP21 (UL Type 1): Install the cable box

R1…R4 R5 R6…R9

3 3

× 2 × 2× 2× 2

× 4

31 2

21 3 M5×3

Frames R5…R9: Put the drive on the wall and tighten the screws

6. Remove the cover(s)

7. Frames R1…R2 and R6…R9, IP21 (UL Type 1): Install the cable box

R1…R2

R5 R6…R9

R1…R4, IP21 (UL Type 1)

R1…R9, IP55 (UL Type 12)

R5, IP21 (UL Type 1) R5, IP21 (UL Type 1)

R6…R9, IP21 (UL Type 1)

123

R6…R9

8. Attach a residual voltage warning sticker to the drive in the local language

Frames R1…R4: to the control panel mounting platform, Frames R5…R9: next to the control unit.

9. Make sure that the drive is compatible with the grounding system

You can connect all drives to a symmetrically grounded TN-S system (center-grounded wye). If you install the drive to a

different system, you must disconnect the EMC screw (disconnect the EMC filter) and/or disconnect the VAR screw

(disconnect the varistor circuit).

10. Measure the insulation resistance of the power cables and the motor

Measure the insulation resistance of the input cable before you connect it to the

drive. Obey local regulations.

Measure the insulation resistance of the motor cable and motor when the cable is

disconnected from the drive. Measure the insulation resistance between each

phase conductor and the PE conductor. Use a measuring voltage of 1000 V DC. The

insulation resistance of an ABB motor must be more than 100 Mohm (reference

value at 25 °C [77 °F]). For the insulation resistance of other motors, see the

manufacturer’s instructions. Moisture inside the motor decreases the insulation

resistance. If you think that there is moisture inside the motor casing, dry the motor

and do the measurement again.

Frame size Symmetrically

grounded TN-S systems

(center-grounded wye)

Corner-grounded delta

and midpoint-grounded

delta systems

IT systems (ungrounded

or high-resistance

grounded)

TT systems 1) 2)

1) A residual current device must be installed in the supply system.

2) ABB does not guarantee the EMC category or the operation of the ground leakage detector built inside the drive.

R1…R3

R4 v2

Do not disconnect EMC

or VAR screw.

Disconnect EMC screw.

Do not disconnect VAR

screw.

Disconnect EMC and VAR

screws.

Disconnect EMC and VAR

screws.

R4…R5 Do not disconnect EMC

or VAR screw.

Note: The drive is not

evaluated for use on

these systems by IEC

standards.

Disconnect EMC screws

(2 pieces) and VAR screw.

Disconnect EMC screws

(2 pieces) and VAR screw.

R6…R9 Do not disconnect EMC

or VAR screw.

Do not disconnect EMC

AC or VAR screws.

Disconnect EMC DC

screw.

Disconnect EMC screws

(2 pieces) and VAR screw.

Disconnect EMC screws

(2 pieces) and VAR screw.

1 2 M8×6

U1-PE, V1-PE, W1-PE

ohm

11. Connect the power cables

Connection diagram (shielded cables)

Connection procedure

1. Frames R5…R9: Remove the shroud(s) on the power cable terminals.

Frames R6…R9: Remove the side plates (a). Remove the shroud (b), then make the necessary holes for the cables. In

frames R8…R9, if you install parallel cables, also make the necessary holes in the lower shroud.

L1 L2 L3 R- R+

UDC+

U1 W1

T1/U T2/V T3/W

(PE) (PE) L1 L2 L3

Frames R1…R3 have a built-in brake

chopper. If necessary, you can con-

nect a brake resistor to terminals R-

and UDC+/R+. The brake resistor is

not included in the drive delivery.

In frames R4…R9, you can connect

an external brake chopper to termi-

nals UDC+ and UDC-. The brake

chopper is not included in the drive

delivery.

1. Two protective earth (ground) conductors. Drive safety standard IEC/EN 61800-5-1 requires two PE conductors if the

cross-sectional area of the PE conductor is less than 10 mm2Cu or 16 mm2Al. For example, you can use the cable

shield in addition to the fourth conductor.

2. Use a separate grounding cable or a cable with a separate PE conductor for the line side if the conductivity of the

fourth conductor or shield does not meet the requirements for the PE conductor.

3. Use a separate grounding cable for the motor side if the conductivity of the shield is not sufficient, or if there is no

symmetrically constructed PE conductor in the cable.

4. 360° grounding of the cable shield is required for the motor cable and brake resistor cable (if used). It is also

recommended for the input power cable.

5. If necessary, install an external filter (du/dt, common mode, or sine filter). Filters are available from ABB.

4 4

R5 R6…R9

11a 1b

R6…R9

2. Prepare the power cables:

•Remove the rubber grommets from the cable entry.

•Cut a sufficient hole in the rubber grommet. Slide the grommet onto the cable (a).

•Prepare the ends of the input power cable and motor cable as illustrated in the figure (b).

•Slide the cables through the holes in the cable entry and attach the grommets to the holes.

•If you use aluminum cables, apply grease to the stripped conductors before you connect them to the drive.

3. Connect the power cables. For the tightening torques, refer to Terminal data for the power cables.

•Connect the phase conductors of the motor cable to terminals T1/U, T2/V and T3/W. Connect the twisted shield of

the cable to the grounding terminal. (a)

•Connect the input power cable to terminals L1, L2 and L3. Connect the twisted shield of the cable and the additional

PE conductor to the grounding terminal. (b)

•Frames R8…R9: If you use only one conductor, ABB recommends that you put it under the upper pressure plate. If

you use parallel power cables, put the first conductor under the lower pressure plate and the second under the upper

pressure plate.

•Frames R8…R9: If you use parallel power cables, install the second grounding shelf for the parallel power cables.

•Tighten the clamps of the power cable grounding shelf onto the stripped part of the cables (c). Torque the clamps to

1.2 N·m (10.6 lbf·in).

•If used, connect the brake resistor or brake chopper cables. In frames R1…R2, you must install the grounding shelf

before you can connect the brake cables (refer to the next step).

•Frames R6…R9: After you connect the power cables, install the shroud on the terminals (d).

2a 2b

MOTOR

INPUT

L1 L2 L3

BRAKE RES

R-R+

UDC+

R1…R4

R6…R9 R6…R9

3a3b

Note: The illustration above shows frames R1…R2. Frames

R3…R4 are similar.

4. Frames R1…R2, R4, R6…R9: Install the grounding shelf. In frames R6…R9, this is the grounding shelf for the control

cables.

5. Frame R5: Install the cable box plate (a) and shroud (b).

6. Attach the cables outside the drive mechanically.

7. Ground the motor cable shield at the motor end. For minimum radio frequency interference, ground the motor cable

shield 360° at the cable entry of the motor terminal box.

R1…R2 R4

R6…R9

4 4

5a 5b

12. Connect the control cables

Make the connections according to the application. Keep the signal wire pairs twisted as near to the terminals as possible

to prevent inductive coupling.

1. Cut a hole into the rubber grommet and slide the grommet onto the cable.

2. Ground the outer shield of the cable 360° under the grounding clamp. Keep the cable unstripped as close to the

terminals of the control unit as possible. Ground also the pair-cable shields and grounding wire at the SCR terminal.

3. Tie all control cables to the provided cable tie mounts.

Default I/O connections (HVAC default configuration)

Total load capacity of the auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V DC).

Terminals Wire size Tightening torque

+24V, DGND, DCOM, B+, A-, DGND, Ext. 24V 0.2 … 2.5 mm2(24 … 14 AWG) 0.5 … 0.6 N·m (5 lbf·in)

DI, AI, AO, AGND, RO, OUT, IN, SGND 0.14 … 1.5 mm2(26 … 16 AWG)

Safe torque off (STO). Both circuits must be closed for

the drive to start. The drawing shows the simplified

connection of a safety circuit through safety contacts. If

STO is not used, leave the factory-installed jumpers in

place. See also section Safe torque off (STO).

R6…R9 only: Ext 24V AC/DC input to power up the

control unit when the main supply is disconnected.

Control cable installation examples

This section shows examples for routing the control cables in frames R4 and R6…R9. Frames R1…R3 and R5 are similar to

frame R4.

Embedded fieldbus connection

You can connect the drive to a serial communication link with a fieldbus adapter module or the embedded fieldbus

interface. The embedded fieldbus interface supports BACnet.

To configure BACnet communication with the embedded fieldbus:

1. Connect the fieldbus cable and the required I/O signals. Use Belden 9842 or equivalent. Belden 9842 is a dual twisted,

shielded pair cable with a wave impedance of 120 Ohms.

2. If the drive is at the end of the fieldbus, set the termination switch to ON.

3. Power up the drive and set the required parameters. Refer to Fieldbus communication.

A connection example is shown below.

1) The devices at the ends of the fieldbus must have termination on. All other devices must have termination off.

2) One device must have bias on. It is recommended that this device is at the end of the fieldbus.

3) Attach the cable shields together at each drive, but do not connect them to the drive. Connect the shields only to the

grounding terminal in the automation controller.

4) Connect the signal ground (DGND) conductor to the signal ground reference terminal in the automation controller. If the

automation controller does not have a signal ground reference terminal, connect the signal ground to the cable shields

through a 100 ohm resistor, preferably near the automation controller.

R6…R9R4

GR - +

DGND

B+

A-

B+

A-

B+

A-

Automation

controller

Drive Drive Drive

Termination ON1) Termination and bias OFF Termination and bias OFF Termination and bias

ON1)2)

13. Install optional modules, if included in the delivery

14. Install the cover(s)

The cover installation procedure is the opposite of the removal procedure. Refer to Remove the cover(s). In frames R6…R9,

install the side plates shown in Connection procedure before you install the cover.

15. Start up the drive

WARNING! Before you start up the drive, make sure that the installation is completed. Make sure also that it is safe

to start the motor. Disconnect the motor from other machinery if there is a risk of damage or injury.

WARNING! If you activate the automatic fault reset or automatic restart functions of the drive control program,

make sure that no dangerous situations can occur. These functions reset the drive automatically and continue

operation after a fault or supply break. If these functions are activated, the installation must be clearly marked as

defined in IEC/EN 61800-5-1, subclause 6.5.3, for example, “THIS MACHINE STARTS AUTOMATICALLY”.

Use the control panel to do the start-up procedure. The two commands at the bottom of the display show the functions of

the two softkeys and located below the display. The commands assigned to the softkeys are different

depending on the context. Use the arrow keys , , and to move the cursor or change values depending on the

active view. Key shows a context-sensitive help page.

1. Power up the drive. Make sure that you have the motor name plate data available.

2. The First start assistant guides you through the first start-up.

The assistant begins automatically. Wait until the control panel shows

the language selection screen.

Select the language you want to use and press (OK).

Note: After you select the language, it takes a few minutes for the

control panel to wake up.

3. Select Commission the drive and press (Next).

4. Select the localization you want to use and press (Next).

5. To complete the first start assistant, select the values and settings

when prompted by the assistant. Continue until the panel shows that

the first start is complete.

When the panel shows that the first start is complete, the drive is ready

for use. Press (Done) to enter the Home view.

Fieldbus communication

To configure the embedded fieldbus communication for BACnet MSTP, you must set at least these parameters:

Other parameters related to the fieldbus configuration:

Warnings and faults

6. The Home view shows the values of the selected signals.

7. After the additional adjustments, make sure that the actual I/O wiring

matches the I/O use in the control program. In the Main menu, select I/

Oand press (Select).

8. After making the additional adjustments and checking the I/O

connections, use the Diagnostics menu to make sure that the setup is

functioning correctly. In the Main menu, select Diagnostics and press

(Select) (or ).

Parameter Setting Description

20.01 Ext1 commands Embedded

fieldbus

Selects fieldbus as the source for the start and stop commands when

EXT1 is selected as the active control location.

22.11 Ext1 speed ref1 EFB ref1 Selects a reference received through the embedded fieldbus interface

as speed reference 1. Use this parameter for speed control.

28.11 Ext1 frequency ref1 EFB ref1 Selects a reference received through the embedded fieldbus interface

as frequency reference 1. Use this parameter for frequency control.

58.01 Protocol enable BACnet MSTP Initializes embedded fieldbus communication.

58.40 Device object ID 0…4194303 The Device object ID must be unique across all BACnet devices in the

building network.

58.03 Node address 1 (default) Node address. There must be no two nodes with the same node

address online.

58.04 Baud rate 19.2 kbps (default) Defines the communication speed of the link. Use the same setting as

in the master station.

58.05 Parity 8 EVEN 1 (default) Selects the parity and stop bit setting. Use the same setting as in the

master station.

58.06 Communication control Refresh settings Validates any changed EFB configuration settings. Use this after

changing any parameters in group 58.

58.14 Communication loss

action

58.15 Communication loss

mode

58.101 Data I/O 1

…

58.114 Data I/O 14

58.16 Communication loss

time

Warning Fault Name Description

A2A1 2281 Current calibration Warning: Current calibration is done at the next start.

Fault: Output phase current measurement fault.

A2B1 2310 Overcurrent The output current is more than the internal limit. This can also be caused by

an earth fault or phase loss.

Ratings, fuses and typical power cable sizes

A2B3 2330 Earth leakage A load unbalance that is typically caused by an earth fault in the motor or the

motor cable.

A2B4 2340 Short circuit There is a short-circuit in the motor or the motor cable.

- 3130 Input phase loss The intermediate DC circuit voltage oscillates due to missing input power

line phase.

- 3181 Wiring or earth fault Incorrect input and motor cable connection.

A3A1 3210 DC link overvoltage Intermediate DC circuit voltage is too high.

A3A2 3220 DC link undervoltage Intermediate DC circuit voltage is too low.

- 3381 Output phase loss All three phases are not connected to the motor.

- 5090 STO hardware failure STO hardware diagnostics has detected hardware failure. Contact ABB.

A5A0 5091 Safe torque off The Safe torque off (STO) function is active.

A7CE 6681 EFB comm loss Break in embedded fieldbus communication.

A7C1 7510 FBA A communication Communication lost between drive (or PLC) and fieldbus adapter.

A7AB - Extension I/O

configuration failure

The installed C-type module is not the same as configured, or there is an

error in the communication between the drive and module.

AFF6 - Identification run The motor ID run occurs at the next start.

- FA81 Safe torque off 1 The Safe torque off circuit 1 is broken.

- FA82 Safe torque off 2 The Safe torque off circuit 2 is broken.

ACH58

0-01-…

Nominal ratings Fuses Typical power cable sizes,

Frame

size

Input

current

Output

current

Motor

power 1)

gG fuse (IEC

60269)

uR/aR fuse

(DIN 43620)

UL class

T2) 3) 4)

(480 V)

n /

Ld (480 V)

ABB type Bussmann type

AAkWhp mm2AWG

n= 3-phase 230 V

04A7-2 4.7 - 4.7 - 0.75 1.0 OFAF000H25 170M1563 JJS-15 3×1.5 + 1.5 14 R1

06A7-2 6.7 - 6.7 - 1.1 1.5 OFAF000H25 170M1563 JJS-15 3×1.5 + 1.5 14 R1

07A6-2 7.6 - 7.6 - 1.5 2.0 OFAF000H25 170M1563 JJS-15 3×1.5 + 1.5 14 R1

012A-2 12.0 - 12.0 - 3.0 3.0 OFAF000H25 170M1563 JJS-15 3×1.5 + 1.5 14 R1

018A-2 16.9 - 16.9 - 4.0 5.0 OFAF000H25 170M1563 JJS-30 3×2.5 + 2.5 10 R1

025A-2 24.5 - 24.5 - 5.5 7.5 OFAF000H40 170M1565 JJS-40 3×4.0 + 4.0 8 R2

032A-2 31.2 - 31.2 - 7.5 10.0 OFAF000H40 170M1565 JJS-40 3×6.0 + 6.0 8 R2

047A-2 46.7 - 46.7 - 11.0 15.0 OFAF000H63 170M1566 JJS-80 3×10 + 10 6 R3

060A-2 60 - 60 - 15 20 OFAF000H63 170M1566 JJS-80 3×16 + 16 4 R3

089A-2 89 - 89 - 22 30 OFAF00H125 170M3815 JJS-150 3×35 + 16 2 R5

091A-2 91 - 91 - 22 30 OFAF00H125 170M1569 JJS-150 3×50 + 25 2 R4 v2

115A-2 115 - 115 - 30 40 OFAF00H125 170M3815 JJS-150 3×50 + 25 1/0 R5

144A-2 144 - 144 - 37 50 OFAF0H200 170M3817 JJS-200 3×70 + 35 3/0 R6

171A-2 171 - 171 - 45 60 OFAF0H250 170M5809 JJS-250 3×95 + 50 4/0 R7

213A-2 213 - 213 - 55 75 OFAF1H315 170M5810 JJS-300 3×120 + 70 300 MCM R7

276A-2 276 - 276 - 75 100 OFAF2H400 170M6810 JJS-400 2×(3×70 + 35) 2×2/0 R8

n=3-phase 400 V or 480 V

02A7-4 2.6 2.1 2.6 2.1 0.75 1.0 OFAF000H4 170M1561 JJS-15 3×1.5 + 1.5 14 R1

03A4-4 3.3 3.0 3.3 3.0 1.1 1.5 OFAF000H6 170M1561 JJS-15 3×1.5 + 1.5 14 R1

04A1-4 4.0 3.4 4.0 3.5 1.5 2.0 OFAF000H6 170M1561 JJS-15 3×1.5 + 1.5 14 R1

05A7-4 5.6 4.8 5.6 4.8 2.2 3.0 OFAF000H10 170M1561 JJS-15 3×1.5 + 1.5 14 R1

07A3-4 7.2 6.0 7.2 6.0 3.0 3.0 OFAF000H10 170M1561 JJS-15 3×1.5 + 1.5 14 R1

09A5-4 9.4 7.6 9.4 7.6 4.0 5.0 OFAF000H16 170M1561 JJS-15 3×2.5 + 2.5 14 R1

12A7-4 12.6 11.0 12.6 12.0 5.5 7.5 OFAF000H16 170M1561 JJS-15 3×2.5 + 2.5 14 R1

018A-4 17.0 14.0 17.0 14.0 7.5 10.0 OFAF000H25 170M1563 JJS-30 3×2.5 + 2.5 12 R2

026A-4 25.0 21.0 25.0 23.0 11.0 15.0 OFAF000H32 170M1563 JJS-30 3×6 + 6 10 R2

033A-4 32.0 27.0 32.0 27.0 15.0 20.0 OFAF000H40 170M1565 JJS-40 3×10 + 10 8 R3

039A-4 38.0 34.0 38.0 34.0 18.5 25.0 OFAF000H50 170M1565 JJS-60 3×10 + 10 8 R3

046A-4 45.0 40.0 45.0 44.0 22.0 30.0 OFAF000H63 170M1566 JJS-60 3×10 + 10 6 R3

062A-4 62 52 62 52 30 40 OFAF000H80 170M1567 JJS-80 3×25 + 16 4 R4

062A-4 62 52 62 52 30 40 OFAF000H80 170M1567 JJS-80 3×25 + 16 4 R4 v2

073A-4 73 65 73 65 37 50 OFAF000H100 170M1568 JJS-100 3×35 + 16 4 R4

073A-4 73 65 73 65 37 50 OFAF000H100 170M1568 JJS-100 3×35 + 16 4 R4 v2

089A-4 89 77 89 77 45 60 OFAF000H100 170M1569 JJS-110 3×50 + 25 3 R4 v2

088A-4 88 77 88 77 45 60 OFAF000H100 170M1569 JJS-110 3×50 + 25 3 R5

106A-4 106 96 106 96 55 75 OFAF00H125 170M3817 JJS-150 3×70 + 35 1 R5

145A-4 145 124 145 124 75 100 OFAF00H160 170M3817 JJS-200 3×95 + 50 2/0 R6

169A-4 169 156 169 156 90 125 OFAF0H250 170M5809 JJS-225 3×120 + 70 3/0 R7

206A-4 206 180 206 180 110 150 OFAF1H315 170M5810 JJS-300 3×150 + 70 4/0 R7

246A-4 246 240 246 240 132 200 OFAF1H355 170M5812 JJS-350 2×(3×70+35) 2×1/0 or

350 MCM

293A-4 293 260 293 260 160 250 OFAF2H425 170M6812D JJS-400 2×(3×95+50) 2×2/0 R8

363A-4 363 361 363 361 200 300 OFAF2H500 170M6814D JJS-500 2×(3×120+70) 2×4/0 R9

430A-4 430 414 430 414 250 350 OFAF3H630 170M8554D JJS-600 2×(3×150+70) 2×300 MCM R9

Warning Fault Name Description

Terminal data for the power cables

Notes:

• The minimum specified wire size does not necessarily have sufficient current carrying capacity at maximum load.

• The terminals do not accept a conductor that is one size larger than the maximum specified wire size.

• The maximum number of conductors per terminal is 1.

• For UL compliance the R2 frame drive will not accept a size larger conductor.

Weights and free space requirements

This table shows the requirements for the ambient conditions when the drive is in operation (installed for stationary use).

1) Typical motor power with no overload capacity (nominal use). The kilowatt ratings apply to most IEC 4-pole motors. The

horsepower ratings apply to most NEMA 4-pole motors.

2) The recommended branch protection fuses must be used to maintain the IEC/EN/UL 61800-5-1 listing.

3) The drive is suitable for use on a circuit capable of delivering not more than 100000 symmetrical amperes (rms) at 480 V

maximum when protected by the fuses given in this table.

4) Refer to Alternate Fuses, MMPs and Circuit Breakers for ABB Drives (3AXD50000645015 [English]) for additional UL fuses

and circuit breakers that can be used as branch circuit protection.

Frame

size

T1/U, T2/V, T3/W, L1, L2, L3, R-, R+/UDC+ PE

Min. wire size

(solid/stranded)

Max. wire size

(solid/stranded)

Tightening torque Max. wire size

(solid/stranded)

Tightening torque

mm2AWG mm2AWG N·m lbf·ft mm2AWG N·m lbf·ft

R1 0.2/0.2 24 6/4 10 1.0 0.7 16/16 6 1.5 1.1

R2 0.5/0.5 20 16/16 6 1.5 1.1 16/16 6 1.5 1.1

R3 0.5/0.5 20 35/35 2 3.5 2.6 35/35 2 1.5 1.1

R4 0.5/0.5 20 50 1 4.0 3.0 35/35 2 2.9 2.1

R4 v2 1.5/1.5 20 70 1 5.5 4.0 35/35 2 2.9 2.1

R5 6 6 70 1/0 15 11.1 35/35 - 2.2 1.6

R6 25 4 150 300 MCM 30 22.1 180 1)

1) In 400/480/575 V drives, cable lug or cable clamp is used for grounding.

350 MCM 1) 9.8 1) 7.2 1)

R7 95 3/0 240 500 MCM 40 29.5 180 1) 350 MCM 1) 9.8 1) 7.2 1)

R8 2×50 2×1/0 2×150 2×300 MCM 40 29.5 2×180 1) 2×350 MCM 1) 9.8 1) 7.2 1)

R9 2×95 2×3/0 2×240 2×500 MCM 70 51.6 2×180 1) 2×350 MCM 1) 9.8 1) 7.2 1)

Frame

size Weights Free space requirements for vertical installation

Stand alone Side by side 1)

1) Without free space on the sides.

IP21 (UL

Type 1)

IP55 (UL

Type 12)

IP21 (UL Type 1) IP55 (UL Type 12) All types All types

Above Below 2)

2) Measured from the drive frame, not from the cable box.

Above Below2) Sides Above Below2)

kg lb kg lb mm in mm in mm in mm in mm in mm in mm in

R1 4.6 10.1 4.8 10.6 65 2.56 86 3.39 137 5.39 116 4.57 150 5.91 200 7.87 200 7.87

R2 6.6 14.6 6.8 15.0 65 2.56 86 3.39 137 5.39 116 4.57 150 5.91 200 7.87 200 7.87

R3 11.8 26.0 13.0 28.7 65 2.56 53 2.09 200 7.87 53 2.09 150 5.91 200 7.87 200 7.87

R4 19.0 41.9 20.0 44.1 53 2.09 200 7.87 53 2.09 200 7.87 150 5.91 200 7.87 200 7.87

R4 v2 20.0 44.1 21.0 46.3 53 2.09 200 7.87 53 2.09 200 7.87 150 5.91 200 7.87 200 7.87

R5 28.3 62.4 29.0 64.0 75 2.95 200 7.87 100 3.94 200 7.87 150 5.91 200 7.87 200 7.87

R6 42.4 93.5 43.0 94.8 155 6.10 300 11.8 155 6.10 300 11.8 150 5.91 200 7.87 300 11.8

R7 54 119.1 56.0 123.5 155 6.10 300 11.8 155 6.10 300 11.8 150 5.91 200 7.87 300 11.8

R8 69 152.2 77 169.8 155 6.10 300 11.8 155 6.10 300 11.8 150 5.91 200 7.87 300 11.8

R9 97 213.9 103 227.1 200 7.87 300 11.8 200 7.87 300 11.8 150 5.91 200 7.87 300 11.8

Ambient conditions

Safe torque off (STO)

The drive has a Safe torque off function (STO) in accordance with IEC/EN 61800-5-2. It can be used, for example, as the final

actuator device of safety circuits that stop the drive in case of danger (such as an emergency stop circuit).

When activated, the STO function disables the control voltage of the power semiconductors of the drive output stage, thus

preventing the drive from generating the torque required to rotate the motor. The control program generates an indication

as defined by parameter 31.22. If the motor is running when Safe torque off is activated, it coasts to a stop. Closing the

activation switch deactivates the STO. Any faults generated must be reset before restarting.

The STO function has a redundant architecture, that is, both channels must be used in the safety function implementation.

The safety data given is calculated for redundant use, and does not apply if both channels are not used.

WARNING! The STO function does not disconnect the voltage from the main and auxiliary circuits of the drive.

Notes:

•If stopping by coasting is not acceptable, stop the drive and machinery using the appropriate stop mode before

activating the STO.

•The STO function overrides all other functions of the drive.

Wiring

The safety contacts must open/close within 200 ms of each other.

Double-shielded twisted-pair cable is recommended for the connection. The maximum length of the cabling between the

switch and the drive control unit is 300 m (1000 ft). Ground the shield of the cable at the control unit only.

Validation

To ensure the safe operation of a safety function, a validation test is required. The test must be carried out by a competent

person with adequate expertise and knowledge of the safety function. The test procedures and report must be

documented and signed by this person. Validation instructions of the STO function can be found in the drive hardware

manual.

Technical data

•Minimum voltage at IN1 and IN2 to be interpreted as “1”: 13 V DC

•STO reaction time (shortest detectable break): 1 ms

•STO response time: 2 ms (typical), 5 ms (maximum)

•Fault detection time: Channels in different states for longer than 200 ms

•Fault reaction time: Fault detection time + 10 ms

•STO fault indication (parameter 31.22) delay: < 500 ms

•STO warning indication (parameter 31.22) delay: < 1000 ms

•Safety integrity level (EN 62061): SIL 3

•Performance level (EN ISO 13849-1): PL e

The drive STO is a type A safety component as defined in IEC 61508-2.

For the full safety data, exact failure rates and failure modes of the STO function, refer to the drive hardware manual.

Installation altitude 0 … 4000 m (0 … 13123 ft) above sea level. The output current must be derated at

altitudes above 1000 m (3281 ft). The derating is 1% for each 100 m (328 ft) above

1000 m (3281 ft).

Above 2000 m (6562 ft), these grounding systems are permitted: TN-S (center-

grounded wye), TT, and IT (ungrounded or high-resistance symmetrically grounded).

For the installation requirements for corner-grounded systems at this altitude, contact

your local ABB representative.

Surrounding air temperature Operation: -15 … +50 °C (5 … 122 °F). No frost permitted. At temperatures over 40 °C

(104 °F), the rated output current must be derated by 1% for each added 1 °C (1.8 °F).

For derating exceptions, see the hardware manual.

Storage (in the package): -40 … +70 °C (-40 … +158 °F).

Relative humidity 5 … 95%. No condensation permitted. Maximum permitted relative humidity is 60% in

the presence of corrosive gases.

Contamination levels

(IEC 60721-3-3: 2002)

Chemical gases: Class 3C2.

Solid particles: Class 3S2. No conductive dust permitted.

Vibration (IEC 60068-2) Max. 1 mm (0.04 in) (5 … 13.2 Hz), max. 7 m/s2(23 ft/s2 ) (13.2 … 100 Hz) sinusoidal

Shock/Drop (ISTA) Not permitted

Markings

The applicable markings are shown on the type designation label of the drive.

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