ABB DSM User manual

1. 电机引脚定义
2. 电机安装注意事项
2.1 开箱注意事项
2.2 搬运及安装时的安全注意事项
2.3 配线安全注意事项
2.4 操作安全注意事项
3. 电机效果图
 40法兰，50W，无抱闸
 60法兰，400W，带抱闸
 60法兰，400W，无抱闸
 80法兰，750W，无抱闸
 130法兰，1kW，带抱闸
 130法兰，1kW，无抱闸
 130法兰，1.5kW，无抱闸
ABB运动资料库 本手册信息
3AXD50000942756
版本A 中英双语 2022-08-20
©2022 ABB保留所有权利
无抱闸电源电缆 (40/60/80 mm)
AMP - 4P
无抱闸电源电缆 (130 mm)
20 - 18P
带抱闸电源电缆 (40/60/80 mm)
AMP - 6P
带抱闸电源电缆 (130 mm)
20 - 18P
sensAR 编码器 - 单圈 (40/60/80 mm)
AMP - 9P
sensAR 编码器 - 单圈 (130 mm)
20 - 29P
sensAR 编码器 - 多圈 (40/60/80 mm)
AMP - 9P
—
ABB 伺服产品
DSM 伺服电机
快速安装指导
引脚 电机侧引出
线颜色 信号定义 电机与驱动器间 线缆颜色
1红 U 红
2白 V 白
3黑 W 黑
4黄绿 PE 黄绿
引脚 电机侧内部
引线颜色 信号定义 电机与驱动器间 线缆颜色
F红 U 红
I白 V 白
B黑 W 黑
E黄绿 PE 黄绿
引脚 电机侧引出
线颜色 信号定义 电机与驱动器间 电缆颜色
1红 U 红
2白 V 白
3黄 BK 蓝
4黑 W 黑
5黄绿 PE 黄绿
6黄 BK 棕
引脚 电机侧引出
线颜色 信号定义 电机与驱动器间 电缆颜色
F红 U 红
I白 V 白
B黑 W 黑
E黄绿 PE 黄绿
C黄 BK 蓝
D黄 BK 棕
引脚 电机侧引出
线颜色 信号定义 电机与驱动器间 电缆颜色
1绿DATA+蓝
2黄DATA-蓝黑
6棕 VCC 红
7白 GND 黑
8屏蔽 屏蔽 屏蔽
引脚 电机侧引出
线颜色 信号定义 电机与驱动器间 电缆颜色
E绿DATA+蓝
F黄DATA-蓝黑
G白 GND 黑
H棕 VCC 红
J屏蔽 屏蔽 屏蔽
引脚 电机侧引出
线颜色 信号定义 电机与驱动器间 电缆颜色
1绿DATA+蓝
2黄DATA-蓝黑
4 黑 VBAT 绿+电池红
6棕 VCC 红
7 白 GND 黑+电池黑
8屏蔽 屏蔽 屏蔽
sensAR 编码器 - 多圈 (130 mm)
20 - 29P
请在使用电机之前完整阅读此安全措施！
打开包装后，请确认产品型号是否正确，是否有损坏的迹象。
1. 请勿通过拖动线缆或轴移动电机，处理不慎可能造成电机损坏或人身
伤害。
2. 请勿敲击电机或轴。冲击会损坏编码器内的码盘。
3. IP65/IP67电机具备一定防水功能。请勿将电机放置水中或浸入油中。
4. 请勿在含有腐蚀性气体、液体，或含有过多水分、水蒸气的环境中使
用电机。
5. 为保护电机内部的编码器，应采用一切必要措施防止电气噪声、震动、
冲击和温度异常的影响。
1. 如果电机实际电流超过额定电流的3倍，可能导致电机磁体退磁。请
联系ABB。
2. 请检查电机相序、电缆和制动器电压。并请仔细检查编码器的电源和
信号线，不正确的连线将导致电机的非正常运行，甚至损坏电机。
3. 确保编码器正确接线及操作，否则可能会导致电子装置损坏。
4. 电机的电源线应远离编码器的电源/信号线，绝对避免置于同一线槽，
以防止噪声干扰。
5. 确保接地线始终与大地相连。
6. 切勿对编码器终端进行耐压或绝缘测试，测试会导致终端的损坏。
7. 对电机、制动器或旋转变压器进行耐压或绝缘测试时应断开控制器。
不进行不必要的测试，否则有可能导致产品的耗损。
1. 交流伺服电机应由专用驱动器控制。切勿将其直接与交流电源相连
（220/380 VAC 50/60 Hz 等）。应认真阅读说明书后正确使用。
2. 确保电机在规定环境下使用。注意，电机温度是以电机与安装固定板
紧密结合为前提的。安装固定板尺寸请参考用户手册。
3. 内置制动器用于固定静止电机，切勿将其用于刹车制动。另请注意，
此制动器不属于确保机械安全的制动装置，安全停止装置应在机械侧
提供。
4. 如果发现任何异常气味、噪声、烟雾、温升或震动，请立即停止电机
并切断电源。
5. 严禁向产品滴漏或泼洒水/油。
引脚 电机侧引出
线颜色 信号定义 电机与驱动器间 电缆颜色
E绿DATA+蓝
F黄DATA-蓝黑
G 白 GND 黑+电池黑
H棕 VCC 红
T 黑 VBAT 绿+电池红
J屏蔽 屏蔽 屏蔽
6. 安装伺服电机时，伺服电机的轴心与负载机械的轴心保持在一条直线
上。如果同轴度不够，则会产生振动，有时可能损坏轴承与编码器
等。
7. 推荐使用强度等级为 8.8 级以上的内六角螺钉固定电机。
8. 在有磨削液、油雾、铁粉、切削等的场所请选择带油封机型。
9. 在进行轴伸向上的垂直安装时，确保不会有液体渗入上部轴承。
10. 在有液体的应用场合，请将电机接线端口朝下安装（如下图），防止
液体沿线缆流向电机本体。
11. 尽量加大电缆的弯曲半径，减少电缆的弯曲应力，建议电机电源线和
信号线折弯半径大于 10 倍的线缆外径。
12. 如果是带平键的电机轴在旋转前需要取出平键，否则有旋转抛出的风
险。
13. 请勿在封闭环境中使用电机，封闭环境会导致电机高温，缩短使用寿
命。
14.电机表面温度可达到 100 °C 以上，接触这些高温表面会导致灼伤。

1. Motor pin definition
2. Precautions for motor installation
2.1 Cautions for opening the package
2.2 Safety notes on carrying and installation
2.3 Safety notes on wiring
2.4 Safety notes on operation
3. DSM Motor Series
 Flange 40，50W，without brake
 Flange 60，400W，with brake
 Flange 60，400W，without brake
 Flange 80，750W，without brake
Flange 130，1kW，with brake
 Flange 130，1kW，without brake
 Flange 130，1.5kW，without brake
ABB Drives manuals About this manual
3AXD50000942756
Rev A ZH&EN 2022-08-20
©2022 ABB All Rights Reserved
Power connection without brake (40/60/80 mm)
AMP - 4P
Power connection without brake (130 mm)
20 - 18P
Power connection with brake (40/60/80 mm)
AMP - 6P
Power connection with brake (130 mm)
20 - 18P
sensAR Encoder - Single-turn (40/60/80 mm)
AMP - 9P
sensAR Encoder - Single-turn (130 mm)
20 - 29P
sensAR Encoder - Muliti-turn (40/60/80 mm)
AMP - 9P
sensAR Encoder - Muliti-turn (130 mm)
20 - 29P
—
ABB SERVO PRODUCTS
DSM Servo Motor
Quick installation guide
Pin Motor side
lead wire color Description Motor - Drive wire color
1 Red U Red
2 White V White
3 Black W Black
4 Yellow/Green PE Yellow/Green
Pin Motor side
lead wire color Description Motor - Drive wire color
F Red U Red
I White V White
B Black W Black
E Yellow/Green PE Yellow/Green
Pin Motor side
lead wire color Description Motor - Drive wire color
1 Red U Red
2 White V White
3Yellow BK Blue
4 Black W Black
5 Yellow/Green PE Yellow/Green
6Yellow BK Brown
Pin Motor side
lead wire color Description Motor - Drive wire color
FRed U Red
I White V White
BBlack W Black
E Yellow/Green PE Yellow/Green
CYellow BK Blue
DYellow BK Brown
Pin Motor side
lead wire color Description Motor - Drive wire color
1GreenDATA+ Blue
2 Yellow DATA- Blue/Black
6Brown VCC Red
7White GND Black
8 Shield Shield Shield
Pin Motor side
lead wire color Description Motor - Drive wire color
EGreenDATA+ Blue
F Yellow DATA- Blue/Black
GWhite GND Black
HBrown VCC Red
J Shield Shield Shield
Pin Motor side
lead wire color Description Motor - Drive wire color
1Green DATA+ Blue
2 Yellow DATA- Blue/Black
4 Black VBAT Green+battery Red
6Brown VCC Red
7 White GND Black+battery Black
8 Shield Shield Shield
Pin Motor side
lead wire color Description Motor - Drive wire color
EGreen DATA+ Blue
F Yellow DATA- Blue/Black
G White GND Black+battery Black
HBrown VCC Red
T Black VBAT Green+battery Red
J Shield Shield Shield
Read these safety precautions thoroughly before using the
motor !
After opening the package, confirm
that the correct product has been
shipped and there are no signs of
damage.
1. Do not carry the motor by the leads or the shaft. Careless
handling may cause damage to the motor or personal injury.
2. Do not hit the motor or jar the shaft. Shock can damage the disk
inside the encoder.
3. The motor is not waterproof or oil-proof. Do not expose the
motor to water, oil, or oil baths.
4. Never use the motor in the presence of harmful gas or liquid, or in
an environment containing excessive moisture or water vapor.
5. To protect the delicate encoder inside the motor, take all
necessary precautions against electrical noise, vibration, shocks
and abnormal temperatures.
1. Contact ABB if motor current exceeds more than 3 times the
rated current, which can cause demagnetization of the motor
magnets.
2. Check the phase sequence of the motor, the cables and the brake
voltage. Also carefully check the power and signal wires to the
encoder. Incorrect wiring can cause irregular running of the
motor which leads to damage or burnout of the motor.
3. Take particular care to avoid incorrect wiring or operation of the
encoder, otherwise the electronics could be damaged.
4. Wire the power line of the motor and the power/signal wires of
the encoder as far away from each other as practical to prevent
noises problems. Never wire them in the same duct.
5. Always connect the earth terminals to ground.
6. Never subject the encoder terminals to a withstand-voltage test
or a megger-test. Such tests can damage the terminal.
7. Disconnect the controller when performing the withstand-
voltage test or megger-test on the motor, brake or resolver. Do
not perform the tests unnecessarily, which can cause
deterioration of the product.
1. This AC servomotor is designed to be controlled by a dedicated
drive. Never connect it directly to a commercial power source
(115/230 VAC 50/60 Hz etc.). Read the instruction manual
carefully to properly use the motor.
2. Make sure to use the motor within the specified conditions. Note
that the specified motor temperature assumes that a radiator
plate is attached to the motor.
3. The built-in brake is used to hold the stationary motor. Never use
it for braking. Also note that the holding brake is not a stopping
device to assure the safety of the machine. A safety stopping
mechanism should be provided on the machine side.
4. If any abnormal smell, noise, smoke, heating or vibration is
detected, stop the motor immediately and turn off the power.
5. Do not drop or splash water or oil into the product.
a
6. When installing the servo motor, the axis of the servo motor and
the axis of the load machine should be aligned. If the coaxiality is
not enough, vibration will occur, and sometimes the bearing and
encoder may be damaged.
7. It is recommended to use hexagon socket screws with 8.8
strength class or higher to fix the motor.
8. In the environment with grinding fluid, oil mist, iron powder,
cutting, etc., choose the motor type with oil seal.
9. When making vertical installations with the shaft extending
upwards, make sure that no liquid can seep into the upper
bearing.
10. In applications with liquid, please install the motor with the
wiring port facing downward (as shown in the figure below) to
prevent the liquid from dripping down the cables to the motor.
11. Try to increase the bending radius of the cable to reduce the
bending stress. It is recommended that the bending radius of the
motor power cable and signal cable are greater than 10 times the
outer diameter of the cable.
12. If the motor shaft is with a flat key, remove it before rotation,
otherwise there is a risk of the key being thrown away from the
rotation.
13. Do not use the motor in an enclosed environment, the enclosed
environment will lead to high temperature of the motor and
shorten its lifetime.
14.Motor surfaces can reach temperatures above 100 °C and
contact with these hot surfaces can cause burns.