ABB MicroFlex e190 User manual

English . . . . . . . 3
中文 . . . . . . . . . 11
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ABB SERVO PRODUCTS
MicroFlex e190 servo drive
Quick installation guide

—
List of related manuals
You can find manuals and other product documents in PDF format on the Internet. See
section Document library on the Internet on the inside of the back cover. For manuals not
available in the Document library, contact your local ABB representative.
Drive hardware manuals and guides Code (English)
MicroFlex e190 User’s manual 3AXD50000037326
MicroFlex e190 Wall chart 3AXD50000037323
Certificates
MicroFlex e190 EU Single Declaration of Conformity 3AXD10001229164
MicroFlex e190 STO (TÜV) Certificate 3AXD10001229165
MicroFlex e190 UL Certificate 3AXD10001251067
Option manuals and guides
OPT-MF-200 Encoder Breakout Quick installation guide 3AXD10000692233
OPT-MF-201 Resolver Adapter Quick installation guide 3AXD10000688314
OPT-SIO-1 Option Card User's manual 3AXD50000351336
OPT-SIO-1 Option Card Quick installation guide 3AXD50000296361
3AXD50000037325 Rev E
MUL
EFFECTIVE: 2021-04-30

Quick installation guide - MicroFlex e190
3
Quick installation guide -
MicroFlex e190
Introduction
This guide contains the information about
the mechanical and electrical installation of
the MicroFlex e190 drive module. For
complete documentation see the
MicroFlex e190 User’s Manual (code:
3AXD50000037326).
Safety instructions
WARNING! All electrical
installation and maintenance work
on the drive should be carried out
by qualified electricians only.
WARNING! Obey the safety
instructions. If you ignore them,
injury or death, or damage to the
equipment can occur.
WARNING! Operation of this
equipment requires detailed
installation and operation
instructions provided in the
Installation/Operation manual intended for
use with this product. It should be retained
with this device at all times.
Never work on the drive, the braking
chopper circuit, the motor cable or the
motor when input power is applied to the
drive. After disconnecting input power,
always wait for 5 minutes to let the
intermediate circuit capacitors discharge
before you start working on the drive,
control cabling, motor or motor cable. Even
when input power is not applied to the
drive, externally supplied control circuits
may carry dangerous voltages. Always
ensure by measuring that no voltage is
actually present.
• A rotating permanent magnet motor can
generate a dangerous voltage. Lock the
motor shaft mechanically before
connecting a permanent magnet motor to
the drive, and before doing any work on a
drive system connected to a permanent
magnet motor.
• The MicroFlex e190 is an IP20 (open type)
drive to be used in a heated, indoor
controlled environment. The drive must
be installed in clean air according to
enclosure classification. Cooling air must
be clean, free from corrosive materials
and electrically conductive dust. See the
User’s Manual for detailed specifications.
• The MicroFlex e190 must be installed
where the pollution degree according to
UL and EN 61800-5-1 shall not exceed 2.
• The maximum ambient air temperature is
55 °C (131 °F) at rated current. No current
derating is required.
• The drive is suitable for use in a circuit
capable of delivering not more than
5,000A (rms) symmetrical amperes, 240 V
maximum, when protected by fuses rated
max. 20 A.
• The cables located within the motor
circuit must be rated for at least 75 °C
(167 °F) in UL-compliant installations.
• Use copper wiring only.
• The input cable must be protected with
fuses. Suitable gG (IEC) and CC (UL) fuses
are listed in the Technical data section of
the MicroFlex e190 User’s Manual
.
• Integral solid state short circuit
protection does not provide branch
circuit protection. For installation in the
United States, branch circuit protection
must be provided in accordance with the
National Electrical Code (NEC) and any
applicable local codes. To fulfill this
requirement, use the UL classified fuses.

Quick installation guide - MicroFlex e190
4
• For installation in Canada, branch circuit
protection must be provided in
accordance with Canadian Electrical Code
and any applicable provincial codes. To
fulfill this requirement, use the UL
classified fuses.
• For use in Canada: Transient surge
suppression shall be installed on the line
side of this equipment and shall be rated
240 V (phase to ground), 240 V (phase to
phase), suitable for overvoltage category
III, and shall provide protection for a rated
impulse withstand voltage peak of 2.5 kV.
• The drive provides overload protection in
accordance with the National Electrical
Code (NEC). See the
User’s Manual for
overload protection settings.
• The drive can provide an overload current
of 300% of rated current for a maximum
of 3 s. See User’s Manual.
• The drive must be installed within an area
which does not allow unauthorized
access, such as a cabinet with a lock or
that is accessible only by a special tool.
• The communication cables between the
drive and other devices must be
connected within an area which does not
allow unauthorized access, such as a
cabinet with a lock or that is accessible
only by a special tool.
• It is recommended to use ABB specified
communication cables in accordance with
CE and UL safety requirements.
• The memory unit can be fixed on the drive
securely with the supplied screw for
safety. It is not allowed to remove and
insert the memory unit while the drive is
running.
• The memory unit’s installation slot is
designed for the memory unit matching
the same drives type only, other modules
cannot be inserted.
Mechanical installation
Fasten the drive module to the mounting
surface using screws through the two
mounting holes.

Quick installation guide - MicroFlex e190
5
Dimensions
* Approximate dimensions. Allow extra
space for feedback and other control
cables.
Weights:
3 A: 1.70 kg (3.75 lb)
6 A: 1.75 kg (3.86 lb)
9 A: 1.75 kg (3.86 lb)
Unit: mm (inches)

Quick installation guide - MicroFlex e190
6
Electrical installation
Notes:
(1) If shielded supply cable is used, and the
conductivity of the shield is less than 50% of
the conductivity of a phase conductor, use a
cable with a ground conductor or a separate
PE cable.
(2) MicroFlex e190 can be powered from a
DC supply. See User’s Manual.
(3) AC supply, 1-phase 200...240 V or 3-
phase 200...240 V phase-to-phase (±10%).
Power cabling: input
• Attach the included terminal blocks to the
drive.
• Connect the supply, resistor (if present)
and motor cables to the appropriate
terminals of the drive.
• Strip the power cables so that the shields
are bare at the cable clamps.
0.5...0.6 N·m
(4.4...5.3 lbf·in)

Quick installation guide - MicroFlex e190
7
Power cabling: motor output
Ground the motor cable shield.
Control cabling
Use shrink tubing or tape to contain
strands.
Remove outer jacket of cable at
clamp to expose cable screen.
1
0.5...0.6 N·m
(4.4...5.3 lbf·in)
2
Cable clamp on bare shield.
PE/Ground connection.
1
2
3
4
3
4

Quick installation guide - MicroFlex e190
8
Wire sizes and tightening torques:
X1A: Dinkle EC762V-B3253206P-BK
X1B: Dinkle EC762V-B3253203P-BK
0.2...6.0 mm2 (30*...10 AWG)
* Minimum size for UL installations is 14 AWG.
Torque: 0.7 N·m (6.2 lbf·in)
X2: Phoenix Contact MVSTBR 2,5HC/ 2-ST-5,08
0.2...2.5 mm2(24...12 AWG)
Torque: 0.6 N·m (5.3 lbf·in)
X3, X4: Weidmüller B2L 3.50/20/180,
Weidmüller B2L 3.50/8/180
0.2...1.0 mm2(28...16 AWG)
Note:
The wiring shown is for demonstrative purposes only.
Complete information for all connectors, including X7
and X8, is provided in MicroFlex e190 User’s Manual.
E1/E2
EtherCAT, PROFINET or IN E2
Ethernet POWERLINK OUT E1
X1A
AC input
200...240 V AC ±10%
L1 1
L2 2
L3 3
DC bus- UDC- 4
Brake res.- R- 5
DC bus+ / Brake res.+ R+/UDC+ 6
X1B
Motor output
U1
V2
W3
E3
Ethernet host (PC) 1
X3 X3
1 DO0- DO0+ 11
2 DO2- DO2+ 12
3 DO1- DO1+ 13
4 DI2- DI2+ 14
5DI3- DI3+15
6 DI1- DI1+ 16
7 DI0- DI0+ 17
8AGND AO0 18
9 AI0- AI0+ 19
10 Shield Shield 20
E2
Connectors
E1
X1A
X1B
E3
X3
X4
X8
X7
X2
X4 X4
1 STO1 STO1 5
2 STO2 STO2 6
3 SGND SGND 7
4 24 V out 24 V out 8
STO1 inputs (Pin 1 and Pin 5) are inner-connected, and
STO2 inputs (Pin 2 and Pin 6) are inner-connected, easy to cascade.
Note: The wiring above is an example only, see STO section of the
User’s Manual for detailed information.
X2
(Optional) External
power input: 24 V, 1 A
0 V 1
+24 V IN 2
M
Feedback voltage selector
Example 1:
STO input using
external 24 V
supply
Example 2:
STO input
using
internal
24 V supply

Quick installation guide - MicroFlex e190
9
E1 / E2: Ethernet port configuration
The rotary switches are read once at start-
up. The switches select the mode of
operation for the E1 and E2 Ethernet
fieldbus connectors on the top panel of the
drive.
SW1: Mode and IP address selection
The linear switches are read once at start-
up. The switch 2 selects the mode of
operation for the drive. The switch 1 selects
IP address assignment for the E3 host port.
X7: Incremental encoder in / out
The secondary incremental encoder input/
output connection provides A/B channels
and a Z index channel.
X8: Motor feedback in
Universal encoder interface.
More connections, see User’s Manual.
Feedback supply voltage
The selector sets the supply output voltage
on feedback connector X8, Pin 12. Check
that the correct output voltage is selected.
Most feedback devices require 5 V (default),
but some Hiperface devices require 8 V.
1
2
3
4
5
CHA+
CHB+
CHZ+
(NC)
GND
6
7
8
9
CHA-
CHB-
CHZ-
+5 V out
Value Mode
00 EtherCAT slave mode
01-EF Ethernet POWERLINK CN mode:
selected value is the node ID
F0-F1 Reserved
F2* PROFINET slave mode
F3-FF Reserved
*Dual port PROFINET within E1/E2 only
Switch OFF ON
2 Normal Recovery
operation mode
1 Normal IP Fixed IP address
configuration (192.168.0.1)
Pin 1
1
2
3
4
5
6
7
8
Data+
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
9
10
11
12
13
14
15
Data-
(NC)
(NC)
+5.5 V out
GND
(NC)
(NC)
Pin 1
5 V 8 V
Smart Abs

Quick installation guide - MicroFlex e190
10
Memory unit (MU)
The MU is an essential part of the drive and
must always be fitted. It is not designed for
frequent removal and insertion.
• Open the MU:
• Insert the MU:
It is recommended to tighten the screw in a
vibration environment. The screw is
supplied in the drive’s installation pack.
Fasten the screw with a PH1 screwdriver. Max.
torque: 0.1 N·m.
User’s manual
Continue with drive start-up according to
the instructions in MicroFlex e190 User’s
Manual.
1. Press the unlock
tab inwards
2. Open the MU

快速安装指南 — MicroFlex e190
11
快速安装指南 —
MicroFlex e190
简介
本指南介绍了有关 MicroFlex e190 伺服驱动器
的机械和电气安装的基本信息。更多信息请参
见 MicroFlex e190 用户手册 （代码：
3AXD50000225217 [ 中文 ]）。
安全须知
警告! 只有具备资质的电气工程师才
可以对伺服驱动器进行安装和维护。
警告! 遵守安全须知，否则可能会导
致人身伤害或死亡，或设备损坏。
警告 ! 操作伺服驱动器时需严格遵守
安装和操作说明。须始终将该手册与
设备保存在一起。
不能对带电的伺服驱动器、制动电路、电机或
电缆进行任何操作。断开电源之后，对伺服驱
动器、电机或电缆进行操作之前，必须至少等
待 5 分钟使电容器放电完毕。即使伺服驱动器
的输入电源已经切断，仍然可能存在危险电压。
在开始工作之前，用电压表确认伺服驱动器已
经放电完毕。
• 旋转的永磁电机可以产生危险的电压。在对永
磁电机进行任何操作之前，需将电机轴机械锁
死。
• MicroFlex e190 防护等级 IP20（开放式），用
于室内，必须安装在符合要求的环境中。冷却
空气必须干净，并且没有腐蚀性气体和导电灰
尘。详细说明参见用户手册。
• MicroFlex e190安装地点的污染等级不能高于
UL/EN 61800-5-1 等级 2 级。
• 最高环境温度：55 °C (131 °F) 额定电流。
• 在有最大额定电流为20 A的熔断器保护的情况
下，驱动器可用于对称电流不超过 5000 A
(rms)、最大电压不超过 240 V 的电源电路。
• 为满足 UL，电机附近电缆的温度等级至少需
要 75 °C (167 °F) 。
• 只能使用铜线。
• 供电输入电缆必须有熔断器保护。符合 gG
(IEC) 和 CC (UL) 的熔断器在用户手册的技术
数据一章列出。
• 固态短路保护装置不具备支路保护功能。对于
美国用户，按照美国国家电气法规 (NEC) 和
地方法规，必须提供支路保护设备。为了满足
这些要求，请使用 UL 认证的熔断器。
• 对于加拿大的用户，按照加拿大电气法规和各
省法规，必须提供支路保护设备。为了满足这
些要求，请使用 UL 认证的熔断器。
• 在加拿大使用，应在设备的进线侧安装过电压
类别 III，且能够为峰值 2.5 kV 的额定冲击耐
受电压提供保护的瞬态电压浪涌抑制器，额定
电压 240 V （相对地 / 相间）。
• 伺服驱动器支持符合美国国家电气法规 (NEC)
的过载保护功能。关于过载保护设置的信息请
参见用户手册。
• 伺服驱动器300%电流过载时间不能超过3秒。
参见用户手册。
•伺服驱动器必须安装在受控区域内，如带锁的
机柜。
•通信电缆的连接必须在受控区域内，如带锁的
机柜。
• 推荐使用ABB指定的符合CE和UL安全要求的
通信电缆。
•安全起见，可用螺钉将存储单元固定在伺服驱
动器上。禁止带电插拔存储单元。
•伺服驱动器的存储单元安装槽专为存储单元设
计，不得插入其他设备。
机械安装
用螺钉将伺服驱动器固定到安装背板上。

快速安装指南 — MicroFlex e190
12
尺寸
* 需要为电缆安装留出足够空间。
重量:
3 A: 1.70 kg (3.75 lb)
6 A: 1.75 kg (3.86 lb)
9 A: 1.75 kg (3.86 lb)
单位：毫米 ( 英寸）

快速安装指南 — MicroFlex e190
13
电气安装
说明：
(1) 如果电缆屏蔽层的导电面积低于相线导电面
积的 50%，请使用带有接地线的电缆或者单独
的PE导线。
(2) MicroFlex e190 可通过直流电源供电，详情
参见用户手册。
(3)交流供电，单相或三相200 ~ 240 V (±10%)。
动力电缆：供电
• 将随附的端子安装到伺服驱动器。
• 将供电输入电缆、制动电阻电缆 （如有）和
电机输出电缆连接到伺服驱动器相应的端子
上。
• 剥开动力电缆，露出屏蔽层，将屏蔽层固定在
P 型夹上。
0.5 ~ 0.6 N·m
(4.4 ~ 5.3 lbf·in)

快速安装指南 — MicroFlex e190
14
动力电缆：电机输出
将电机电缆屏蔽层接地。
控制电缆连接
使用热缩管或绝缘套管包住电缆末端。
剥开电缆外皮，用 P 型夹将屏蔽层连接
到接地排。
1
0.5 ~ 0.6 N·m
(4.4 ~ 5.3 lbf·in)
2
剥开电缆外皮，用 P 型夹将屏蔽层连接
到接地排。
PE 接地。
1
2
3
4
3
4

快速安装指南 — MicroFlex e190
15
电缆规格和紧固力矩：
X1A: Dinkle EC762V-B3253206P-BK
X1B: Dinkle EC762V-B3253203P-BK
0.2 ~ 6.0 mm2 (30* ~ 10 AWG)
* UL 要求最小为 14 AWG。
力矩 : 0.7 N·m （6.2 lbf·in）
X2: Phoenix Contact MVSTBR 2,5HC/ 2-ST-5,08
0.2 ~ 2.5 mm2 (24 ~ 12 AWG)
力矩 : 0.6 N·m （5.3 lbf·in）
X3, X4: Weidmüller B2L 3.50/20/180,
Weidmüller B2L 3.50/8/180
0.2 ~ 1.0 mm2 (28 ~ 16 AWG)
说明：接线图仅为示例。连接器 （包括 X7 和 X8）的信息
参见
MicroFlex e190 用户手册 。
E1/E2
EtherCAT, PROFINET 或 输入 E2
Ethernet POWERLINK 输出 E1
X1A
200 ~ 240 V AC ±10%
输入
L1 1
L2 2
L3 3
直流母线 - UDC- 4
制动电阻 - R- 5
直流母线 +/ 制动电阻 + R+/UDC+ 6
X1B
电机输出
U1
V2
W3
E3
以太网 （主机 PC） 1
X3 X3
1DO0- DO0+ 11
2 DO2- DO2+ 12
3 DO1- DO1+ 13
4 DI2- DI2+ 14
5DI3- DI3+15
6 DI1- DI1+ 16
7 DI0- DI0+ 17
8模拟地 AO0 18
9 AI0- AI0+ 19
10 屏蔽 屏蔽 20
E2
连接器
E1
X1A
X1B
E3
X3
X4
X8
X7
X2
通用编码器输入 （支持
多种反馈类型，详见
用
户手册。
)
X4 X4
1STO1 STO1 5
2 STO2 STO2 6
3 STO 地 STO 地 7
4 24 V 输出 24 V 输出 8
STO1 接口 (Pin 1 和 Pin 5) 内部短接， STO2 接口 (Pin 2 和 Pin 6) 内
部短接，便于级联。
说明：接线图仅为示例，STO 的详细接线信息参见
MicroFlex e190
用户手册。
X2
（可选）外部电源输入：
24 V, 1 A
0 V 1
+24 V 输入 2
M
示例 2：
使用内部
24 V 电源的
STO 输入
示例 1：
使用外部
24 V 电源的
STO 输入
STO
输入 / 输出
实时以太网现场总线
增量编码器输入 / 输出
反馈电压选择开关
可选 24 V 电源
以太网 （主机 PC）

快速安装指南 — MicroFlex e190
16
E1 / E2: 以太网端口配置
仅在启动时读取地址开关状态。选择驱动器顶
部的以太网现场总线接口 E1 和 E2 的操作模
式。
SW1: 运行模式和 IP 地址选择开关
仅在启动时读取拨码开关状态。开关2选择伺服
驱动器的运行模式。开关1选择以太网主机端口
E3的IP地址设置方式。
X7: 增量编码器输入 / 输出
辅助增量编码器输入 / 输出连接提供 A/B/Z 通
道。
X8: 电机编码器输入
电机通用编码器反馈输入。
更多连接，参见
MicroFlex e190 用户手册。
编码器电源电压
驱动器底部的选择开关用于设置连接器 X8 引脚
12 上的输出电压。多数反馈装置需要 5 V 供
电，但是 Hiperface 装置需要 8 V。
1
2
3
4
5
CHA+
CHB+
CHZ+
(NC)
GND
6
7
8
9
CHA-
CHB-
CHZ-
+5 V out
值 模式
00 EtherCAT 从站模式
01-EF Ethernet POWERLINK CN 模式：
所选值为节点编号
F0-F1 保留
F2* PROFINET 从站模式
F3-FF 保留
*E1 / E2 端口 PROFINET 通信
开关 OFF ON
2 正常运行模式 恢复模式
1 配置 IP 地址 固定 IP 地址
(192.168.0.1)
引脚 1
1
2
3
4
5
6
7
8
Data+
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
9
10
11
12
13
14
15
Data-
(NC)
(NC)
+5.5 V out
GND
(NC)
(NC)
引脚 1
5 V 8 V
Smart Abs

快速安装指南 — MicroFlex e190
17
存储单元
存储单元为驱动器的基本部件，必须始终配备。
禁止带电插拔。
• 打开存储单元：
• 插入存储单元：
振动环境中，建议将存储单元用螺钉固定在驱
动器上。螺钉在随附的安装包中。
使用 PH1 螺丝刀，最大扭矩 0.1 N·m。
用户手册
按照 MicroFlex e190 用户手册 的说明继续操作
驱动器。
1
2

快速安装指南 — MicroFlex e190
18
Note

—
Further information
Product and service inquiries
Address any inquiries about the product to your local ABB representative, quoting the type
designation and serial number of the unit in question.
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For information on ABB product training, navigate to new.abb.com/service/training.
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3AXD50000037325 Rev E (MUL) 2021-04-30
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Specifications subject to change without notice.